Uploaded January 2022 | Updated September 2026, 2 weeks ago
PLEASE NOTE THAT WE NO LONGER STOCK THIS KIT.
Important!
We state 70nm of torque when tightening the locking cap, this will vary between models so be sure to check your cars specific torque setting before you tighten this.
The symptoms
Clunking noise from steering when turning into full lock, clunking noise when driving over bumps, speed bumps and potholes
The problem
Over time the thrust bush within the steering rack disintegrates & wears down, this causes excess noise coming from the steering. BMW has recognised this issue and introduced a “quality improvement” kit- a OEM kit that includes an improved design bush, spring, bung, jubilee clamps for the steering gaiters and a replacement locking screw cap complete with o ring.
The locking screw cap also requires a specialist tool, which can also be purchased from BMW but at a hefty price tag. You also require the BMW-spec steering grease. Up until now there was nowhere in the UK selling this complete kit.
Our solution
To make the fix as easy as possible, we have created our kit where all the components can be purchased from the same place. Our complete kit comes with the OEM BMW improvement kit (which comes with 2 years BMW warranty), the OEM BMW grease, and our X8R Steering Rack Tool.
Vehicles affected
BMW Applications:
1 Series (F20, F21) 2011-2019
3 Series (F30, F31, F34, F35) 2011-2019
4 Series (F32, F33, F36) 2013-2020
X1 (F48) 2015-present
X3 (F25) 2010-2017
Mercedes Applications:
C Class (W205) 2014-2021
S Class (W222, C217, A217) 2014-2020
OEM Part Numbers:
32106891974 – rack repair kit
83232208093 – steering grease
You will receive
1 x BMW & Mercedes Steering Rack Socket
1 x BMW OEM bush repair kit equivalent to 32106891974
1 x tube of OEM BMW steering grease equivalent to 83232208093
PLEASE NOTE THAT WE NO LONGER STOCK THIS KIT.
Important!
We state 70nm of torque when tightening the locking cap, this will vary between models so be sure to check your cars specific torque setting before you tighten this.
The symptoms
Clunking noise from steering when turning into full lock, clunking noise when driving over bumps, speed bumps and potholes
The problem
Over time the thrust bush within the steering rack disintegrates & wears down, this causes excess noise coming from the steering. BMW has recognised this issue and introduced a “quality improvement” kit- a OEM kit that includes an improved design bush, spring, bung, jubilee clamps for the steering gaiters and a replacement locking screw cap complete with o ring.
The locking screw cap also requires a specialist tool, which can also be purchased from BMW but at a hefty price tag. You also require the BMW-spec steering grease. Up until now there was nowhere in the UK selling this complete kit.
Our solution
To make the fix as easy as possible, we have created our kit where all the components can be purchased from the same place. Our complete kit comes with the OEM BMW improvement kit (which comes with 2 years BMW warranty), the OEM BMW grease, and our X8R Steering Rack Tool.
Vehicles affected
BMW Applications:
1 Series (F20, F21) 2011-2019
3 Series (F30, F31, F34, F35) 2011-2019
4 Series (F32, F33, F36) 2013-2020
X1 (F48) 2015-present
X3 (F25) 2010-2017
Mercedes Applications:
C Class (W205) 2014-2021
S Class (W222, C217, A217) 2014-2020
OEM Part Numbers:
32106891974 – rack repair kit
83232208093 – steering grease
You will receive
1 x BMW & Mercedes Steering Rack Socket
1 x BMW OEM bush repair kit equivalent to 32106891974
1 x tube of OEM BMW steering grease equivalent to 83232208093








![Vauxhall Fiat Alfa Saab 1.9 Pierburg Intake Manifold Swirl Flap Blank Blanking Removal Repair Kit
Link to purchase product: https://x8r.co.uk/vauxhall/vauxhall-manifold-repair.html?utm_source=youtube&utm_medium=social&utm_campaign=analytics
The Problem
The ball joints on the swirl flaps can wear to excess rendering the swirl flaps un-functional also the seal on the swirl flaps can fail causing inlet manifold air leaks.
It is a very common fault for the swirl flap operating rod bushes to wear down and for the operating rod to pop off causing these symptoms, this can easily be rectified with our replacement improved design operating rod which can be purchased in our eBay store.
Unfortunately on occasions the ball joints on the swirl flaps which this rod connects to can be too worn to repair with a new rod, alternatively the seals on the swirl flaps on occasions fail and cause air leaks. Previously this necessitated the replacement of the whole intake manifold at vast expense. However using our blanking kit the swirl flaps can be removed and blanked off allowing you to repair the manifold you have; saving the cost of a new manifold and preventing any future swirl flap issues.
Symptoms of the fault
Engine management light (EML) lit, high fuel consumption, rough idling, rough running, poor power and torque, smoking from exhaust, error P2279-11 Intake system air leak,P2075 fault code.
Vehicles affected and compatibility
Some of the vehicles affected and associated part numbers:
Alfa Romeo - 939A200 ( 1.9 MultiJet JTDM 16V 110 kW / 150 PS)
147 - 1.9 JTDM 8v 2005+ [HP 120]
147 - 1.9 JTDM 16v 2005+ [HP 150]
147 - 1.9 JTD 16v 2004+ [HP 136]
156 - 1.9 JTD 2003-2005 [HP 126]
156 - 1.9 JTD 2004-2005 [HP 150]
156 Sportwagon - 1.9 JTD 16v Q4 2004-2006 [HP 150]
156 Sportwagon - 1.9 JTD 2005-2006 [HP 150]
156 Sportwagon - 1.9 JTD 2003-2006 [HP 126]
159 Saloon - 1.9 JTDM 8v 2005+ [HP 120]
159 Saloon - 1.9 JTDM 8v 2005+ [HP 115]
159 Saloon - 1.9 JTDM 16v 2005+ [HP 136]
159 Sportwagon - 1.9 JTDM 8v 2006+ [HP 120]
159 Sportwagon - 1.9 JTDM 8v 2006+ [HP 115]
GT - 1.9 JTD 2003+ [HP 150]
Fiat - Enigines M91 & M92
Croma - 1.9 D Multijet 2005+ [HP 150]
Stilo - 1.9 D Multijet 2005+ [HP 150]
Stilo Multi Wagon - 1.9 D Multijet 2005+ [HP 150]
Vauxhall - Engines Z19DTH & Z19DTJ
Astra Mk V (H) - 1.9 CDTi 2004-2009 [HP 150]
Astra Mk V (H) - 1.9 CDTi 2004-2009 [HP 120]
Astra Mk V (H) Estate - 1.9 CDTi 2004-2009 [HP 150]
Astra Mk V (H) Sports Hatch - 1.9 CDTi 2004-2010 [HP 150]
Astra TwinTop Mk V (H) - 1.9 CDTi 2006+ [HP 150]
Astravan (H) - 1.9 CDTi 2005+ [HP 150]
Signum - 1.9 CDTi 16v 2004-2008 [HP 150]
Vectra MK II (C) - 1.9 CDTi 16v 2004-2005 [HP 150]
Vectra MK II (C) GTS - 1.9 CDTi 16v 2004-2005 [HP 150]
Vectra MK II (C) Estate - 1.9 CDTi 16v 2004-2005 [HP 150]
Zafira MK II (B) - 1.9 CDTi 2005-2011 [HP 150]
Saab - Engines Z19DTH & Z19DTJ
9-3 Saloon - 1.9 TiD 2004+ [HP 150]
9-3 Convertible - 1.9 TiD 2006+ [HP 150]
9-5 Saloon - 1.9 TiD 2006+ [HP 150]
9-5 Estate - 1.9 TiD 2006+ [HP 150]
Associated part numbers:
Older design 55206459, 55190238, 55194739, 55206460, 2.03462.01, 2.03462.00
Newer design 55210202, 55210201, 2.03462.03, 2.03462.02
Our solution
Remove the swirl flaps from the inlet manifold and blank off using our kit; eliminate swirl flap faults without having to buy a complete new intake manifold.
Our unique design kit allows you to blank off the swirl flaps on your original intake manifold resolving swirl flap faults permanently. Our blanks are precision engineered from billet aluminium and are fitted with a Viton O ring to ensure a good seal, a far better alternative to pressed parts which can fail to seal.
A cost effective alternative to a whole new manifold which would likely fail again. Save the cost of a new manifold and prevent any further swirl flap issues. Some of our customers have installed our blanks as a preventative measure to avoid swirl flap issues further down the line and some customers have experienced performance gains from removing the swirl flaps.
You will receive
4X Large cnc machined billet aluminium blanks (fitted with high quality Viton O-ring)
1X Small cnc machined billet aluminium blank (fitted with high quality Viton O-ring)
1X Adhesive to secure the blanks
X8R Ltd www.x8r.co.uk Vauxhall Fiat Alfa Saab 1.9 Pierburg Intake Manifold Swirl Flap Blank Blanking Removal Repair Kit](https://i.ytimg.com/vi/eM7Yl3FxmPg/mqdefault.jpg)

