Shop Nation | Not sure I would do this again // Custom Aluminum Router Fence @ShopNation | Uploaded July 2021 | Updated October 2024, 5 hours ago.
For $100 off across your first four Green Chef boxes, go to greenchef.us/shopnation100 and enter code shopnation100.
Full Color Plans: bit.ly/3QWVIbE
Smaller "Shmedium" Version Full Color Plans: bit.ly/3QVWciv
It's time to finish the built-in router table in my new workbench! In order to do that I have to install the safety paddle switch and come up with a fence. The power switch is an absolute must with any router table and, frankly, I should have done this during the original workbench construction.
I made the choice to make my own router fence for no other reason than I wanted to challenge myself. There are lots of great fence options that could work for this table design either as-is or with a simple modification of the T-bolt locations.
2 Great Options to Buy:
JessEM Router Fence - amzn.to/3eBu7eo
Kreg Router Fence - amzn.to/3zidVq6
My fence design is centered around a piece of angled aluminum (3"x3"x0.188") that I cut down to 30" long. After marking out the locations of the various mounting holes, slots, and dust collection window - I get to work.
Now drilling the holes and even cutting the part to length is easy, it's routing the slots and dust collection opening that is the challenging part! I chose to use my router to accomplish this but you could also simply drill a bunch of holes and smooth out the openings with a file. It would certainly take longer but would avoid the scary router part.
Some takeaways I learned: Go slow and avoid "climb-cutting!". Since the aluminum is much harder than wood the router bit will violently kick the part during a climb cut so you want to avoid that. I also found that a conventional straight sided bit worked well. I also experimented with an up-cut spiral flute bit but it did not end up cutting well in this configuration.
Links to Build Supplies (affiliate links help sponsor the content!):
-------------------------------------------------------------------------------------------------------------------------------------
3"x3" Angled Aluminum (3 ft long) - mcmaster.com/8982K128-8982K256
Knurled Black Knobs with threads 1/4-20 - mcmaster.com/6079K14
Threaded Inserts 1/4-20 x 15mm deep (50-pack) - amzn.to/3wXWv0q
Black T-Track (36") - amzn.to/36NO3Xd
Black T-Track Screws - amzn.to/3eBhwYD
PowerTec T-Bolt/Knob Kit 5/16" (4-pack) - amzn.to/3y0hXmU
PowerTec T-Bolt/Knob Kit 1/4" (4-pack) - amzn.to/3xVpPWO
110V Safety Power Switch - amzn.to/3iyuE1P
Router Fence Dust Port - amzn.to/2UEqYUj
Colored MDF - trinityinnovations.net/product/colored-mdf-panels
Links to Tools (affiliate links help sponsor the content!):
-------------------------------------------------------------------------------------------------------------------------------------
Blue Sharpie - amzn.to/3kGO9ru
Center Punch - amzn.to/3xVpZNU
Scribe (2-pack) - amzn.to/3eHNSkp
Countersink/Chamfer Bit Set - amzn.to/3eJZKCl
Metal Countersink Bit Set - amzn.to/2TsGvWB
Machinist Square (3-pack) - amzn.to/3kF551G
Machinist Ruler - amzn.to/3zlHIOY
Incra T-Rule (6-inch) - amzn.to/3A42AeN
Woodpeckers T-Squares - bit.ly/3x7BXDF
Links to Accessories (affiliate links help sponsor the content!):
-------------------------------------------------------------------------------------------------------------------------------------
T-Track Hold Down Clamps - amzn.to/3h3Kxh8
T-Bolt & Knob Kit - amzn.to/3dnTeRo
T-Track Universal Stop Kit - amzn.to/2UckzPn
Featherboards (2-pack) - amzn.to/2V4fyZF
PowerTec Router Bit Guard - amzn.to/3eHZpA9
Shop Nation Links:
----------------------------------------------------
Shop Nation Website: shopnationstore.com
Instagram (@dreamshopnation): instagram.com/dreamshopnation
Timberland Pro: bit.ly/ShopNation_TimberlandPro
This video is sponsored by Green Chef.
For $100 off across your first four Green Chef boxes, go to greenchef.us/shopnation100 and enter code shopnation100.
Full Color Plans: bit.ly/3QWVIbE
Smaller "Shmedium" Version Full Color Plans: bit.ly/3QVWciv
It's time to finish the built-in router table in my new workbench! In order to do that I have to install the safety paddle switch and come up with a fence. The power switch is an absolute must with any router table and, frankly, I should have done this during the original workbench construction.
I made the choice to make my own router fence for no other reason than I wanted to challenge myself. There are lots of great fence options that could work for this table design either as-is or with a simple modification of the T-bolt locations.
2 Great Options to Buy:
JessEM Router Fence - amzn.to/3eBu7eo
Kreg Router Fence - amzn.to/3zidVq6
My fence design is centered around a piece of angled aluminum (3"x3"x0.188") that I cut down to 30" long. After marking out the locations of the various mounting holes, slots, and dust collection window - I get to work.
Now drilling the holes and even cutting the part to length is easy, it's routing the slots and dust collection opening that is the challenging part! I chose to use my router to accomplish this but you could also simply drill a bunch of holes and smooth out the openings with a file. It would certainly take longer but would avoid the scary router part.
Some takeaways I learned: Go slow and avoid "climb-cutting!". Since the aluminum is much harder than wood the router bit will violently kick the part during a climb cut so you want to avoid that. I also found that a conventional straight sided bit worked well. I also experimented with an up-cut spiral flute bit but it did not end up cutting well in this configuration.
Links to Build Supplies (affiliate links help sponsor the content!):
-------------------------------------------------------------------------------------------------------------------------------------
3"x3" Angled Aluminum (3 ft long) - mcmaster.com/8982K128-8982K256
Knurled Black Knobs with threads 1/4-20 - mcmaster.com/6079K14
Threaded Inserts 1/4-20 x 15mm deep (50-pack) - amzn.to/3wXWv0q
Black T-Track (36") - amzn.to/36NO3Xd
Black T-Track Screws - amzn.to/3eBhwYD
PowerTec T-Bolt/Knob Kit 5/16" (4-pack) - amzn.to/3y0hXmU
PowerTec T-Bolt/Knob Kit 1/4" (4-pack) - amzn.to/3xVpPWO
110V Safety Power Switch - amzn.to/3iyuE1P
Router Fence Dust Port - amzn.to/2UEqYUj
Colored MDF - trinityinnovations.net/product/colored-mdf-panels
Links to Tools (affiliate links help sponsor the content!):
-------------------------------------------------------------------------------------------------------------------------------------
Blue Sharpie - amzn.to/3kGO9ru
Center Punch - amzn.to/3xVpZNU
Scribe (2-pack) - amzn.to/3eHNSkp
Countersink/Chamfer Bit Set - amzn.to/3eJZKCl
Metal Countersink Bit Set - amzn.to/2TsGvWB
Machinist Square (3-pack) - amzn.to/3kF551G
Machinist Ruler - amzn.to/3zlHIOY
Incra T-Rule (6-inch) - amzn.to/3A42AeN
Woodpeckers T-Squares - bit.ly/3x7BXDF
Links to Accessories (affiliate links help sponsor the content!):
-------------------------------------------------------------------------------------------------------------------------------------
T-Track Hold Down Clamps - amzn.to/3h3Kxh8
T-Bolt & Knob Kit - amzn.to/3dnTeRo
T-Track Universal Stop Kit - amzn.to/2UckzPn
Featherboards (2-pack) - amzn.to/2V4fyZF
PowerTec Router Bit Guard - amzn.to/3eHZpA9
Shop Nation Links:
----------------------------------------------------
Shop Nation Website: shopnationstore.com
Instagram (@dreamshopnation): instagram.com/dreamshopnation
Timberland Pro: bit.ly/ShopNation_TimberlandPro
This video is sponsored by Green Chef.
