Uploaded May 2026 | Updated September 2026, 1 week ago
Researchers at Oak Ridge National Laboratory have developed a tool condition monitoring system that uses tactile sensing to accurately measure cutting tool wear. In this video, a tool’s cutting edge presses against a flexible sensor to capture detailed surface data, which is analyzed in real time to detect wear and damage.
The system delivers consistent measurements in seconds—independent of lighting conditions—with up to 98 percent accuracy, enabling manufacturers to better time tool replacement and reduce downtime.
Learn more about #AdvancedManufacturing at the Manufacturing Demonstration Facility: ornl.gov/division/manufacturing-science
ORNL is using #BigScience to make a big impact. Learn more: ornl.gov/bigscience
Researchers at Oak Ridge National Laboratory have developed a tool condition monitoring system that uses tactile sensing to accurately measure cutting tool wear. In this video, a tool’s cutting edge presses against a flexible sensor to capture detailed surface data, which is analyzed in real time to detect wear and damage.
The system delivers consistent measurements in seconds—independent of lighting conditions—with up to 98 percent accuracy, enabling manufacturers to better time tool replacement and reduce downtime.
Learn more about #AdvancedManufacturing at the Manufacturing Demonstration Facility: ornl.gov/division/manufacturing-science
ORNL is using #BigScience to make a big impact. Learn more: ornl.gov/bigscience
