Uploaded December 2025 | Updated September 2026, 2 weeks ago
Dominic, co-inventor of Smart Fusion, presents the benefits of support-free 3D printing technology. He discusses the economic and technical drawbacks of traditional support structures, such as waste, design complexity, and surface imperfections. Smart Fusion offers solutions, enabling the creation of complex geometries without supports. Key guidelines for Smart Fusion include handling holes up to 50mm and domes up to 450mm in titanium. The technology also improves down skin surface quality, offering significant advancements in 3D printing efficiency and outcomes.
00:00 Introduction to Smart Fusion
00:13 Reasons to Avoid Support Structures
00:36 Technical Reasons for Avoiding Supports
01:04 Why Support Structures are Needed
01:53 Smart Fusion Design Guidelines
02:39 Smart Fusion in Action
03:13 Addressing Overheating Issues
04:06 Down Skin Roughness Comparison
04:44 Conclusion and Next Steps
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Dominic, co-inventor of Smart Fusion, presents the benefits of support-free 3D printing technology. He discusses the economic and technical drawbacks of traditional support structures, such as waste, design complexity, and surface imperfections. Smart Fusion offers solutions, enabling the creation of complex geometries without supports. Key guidelines for Smart Fusion include handling holes up to 50mm and domes up to 450mm in titanium. The technology also improves down skin surface quality, offering significant advancements in 3D printing efficiency and outcomes.
00:00 Introduction to Smart Fusion
00:13 Reasons to Avoid Support Structures
00:36 Technical Reasons for Avoiding Supports
01:04 Why Support Structures are Needed
01:53 Smart Fusion Design Guidelines
02:39 Smart Fusion in Action
03:13 Addressing Overheating Issues
04:06 Down Skin Roughness Comparison
04:44 Conclusion and Next Steps
____________________
Subscribe to our YouTube channel:
YouTube: youtube.com/@EOS3DPrinting
Follow us
LinkedIn: linkedin.com/company/eos
X: https://x.com/EOS3DPrinting
____________________
Imprint: eos.info/legal/imprint
Privacy Policy: eos.info/legal/privacy-policy
____________________








![The Synergy of Die-Casting and Additive Technologies with Wes Byleveld of Exco Engineering
Additive manufacturing (AM) offers unique solutions for complex geometries and high-pressure die-casting efficiency in the automotive industry. As the two industries merge it creates a powerful synergy, elevating both technologies to new heights.
To explore additive’s impact on the automotive industry, Fabian welcomes Wes Byleveld, Director of Additive Manufacturing at Exco Engineering. For 10 years, Wes has been connecting conventional manufacturing processes with additive innovations. The conversation ranges from eliminating waste, reduction of porosity, cycle-time reduction, and polishing-related downtime.
Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.
Key Takeaways:
[1:51] Wess gap analysis advocated for an additive manufacturing proof of concept.
[7:57] Integrating high-pressure die-casting and additive manufacturing.
[19:46] Cost benefits of integrating additive with conventional manufacturing in automotive parts.
[24:56] Adoption challenges of additive manufacturing in the die-casting industry.
[32:38] Future innovative technologies that push additive manufacturing forward.
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YouTube: https://www.youtube.com/@EOS3DPrinting
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Privacy Policy: https://www.eos.info/en/footer/privac... The Synergy of Die-Casting and Additive Technologies with Wes Byleveld of Exco Engineering](https://i.ytimg.com/vi/kmAiaWMexbs/mqdefault.jpg)

![The Biggest Influencer in 3D Printing - Joel Telling, The 3D Printing Nerd | Additive Snack Podcast
Consumer 3D printing and industrial additive manufacturing (AM) are more closely related than many in the industry realize. Supply chain considerations, material development, and the ever-growing need for a robust workforce are valid concerns for both movements. In this episode, host Fabian Alefeld speaks with YouTube influencer and content creator Joel Telling, the 3D printing nerd. Together, they dive into the fascinating interface between consumer and industrial 3D printing. Joel transitioned from software development to becoming a leading voice in the 3D printing industry with more than 600k subscribers to his 3D Printing Nerd YouTube channel. Joel is a key voice in the industry, an additive expert himself, and a friendly face to EOS in the 3D printing industry. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [ 1:56 ] The adoption of additive manufacturing in various industries has a lot to do with public perception. [ 8:55 ] Joel describes the challenge of integrating additives industrial applications with consumer products and applications. [ 17:15 ] How Joel transitioned from software engineer to the AM influencer, The 3D Printing Nerd. [ 21:23 ] How software engineering works within the additive manufacturing framework. [ 25:15 ] Why understanding the industrial and consumer side of AM is beneficial for the entire industry. [ 29:53 ] Joels recommendations for consumer machines and materials for newbies wanting to experiment with 3D printing projects. [ 40:16 ] Joels advice for those interested in 3D printing, find a community of like-minded people, and meet up. Resource Link: 3D Printing Nerd on YouTube: https://www.youtube.com/@3DPrintingNerd
#futureisadditive #responsiblemanufacturing #3Dprinting
Subscribe to our YouTube channel: YouTube: https://www.youtube.com/eosgmbh?sub_c... Follow us: LinkedIn: https://www.linkedin.com/company/eos Twitter: https ://twitter.com/eos3dprinting Imprint: https://www.eos.info/en/footer/imprint Privacy Policy: https://www.eos.info/en/footer/privac... The Biggest Influencer in 3D Printing - Joel Telling, The 3D Printing Nerd | Additive Snack Podcast](https://i.ytimg.com/vi/lEXXLILRtKw/mqdefault.jpg)