Uploaded July 2025 | Updated September 2026, 2 weeks ago
In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Thomas Pomorski, Director of Additive Manufacturing at Ursa Major. Tom discusses his extensive background in additive manufacturing, including his work at Bechtel Plant Machinery and Penn United. He shares insights into Ursa Major's journey in scaling propulsion manufacturing for space and defense, emphasizing the importance of insourcing, quality systems, and the iterative approach in additive development.
Tom delves into the challenges and solutions in scaling additive manufacturing, including complex parameter strategies, automation, and flexible manufacturing. He also highlights Ursa Major’s products, such as the Hadley and Draper engines, and the company's innovative approach to solid rocket motor manufacturing. The episode concludes with Tom's advice for companies looking to scale additive manufacturing operations and a look into the future of the industry.
01:46 Tom's Journey into Additive Manufacturing
02:04 Early Career and First Additive Roles
04:38 Joining Ursa Major and Initial Challenges
10:11 Vertical Integration and Scaling Challenges
20:14 Advanced Additive Strategies and Collaborations
26:28 Automating Build Setups with Python
26:58 Challenges in Hiring Additive Process Engineers
28:06 Building a Passionate and Skilled Team
29:30 Leveraging Local Talent and Resources
31:17 Collaborating Across the Aerospace and Defense Industry
32:50 URS's Product Portfolio and Additive Manufacturing
35:34 Flexible Manufacturing for Solid Rocket Motors
39:07 Future Developments in Additive Manufacturing
41:35 The Importance of Material Development
46:29 Scaling Operations and Advice for Newcomers
____________________
Subscribe to our YouTube channel:
YouTube: youtube.com/@EOS3DPrinting
Follow us
LinkedIn: linkedin.com/company/eos
X: https://x.com/EOS3DPrinting
____________________
Imprint: eos.info/legal/imprint
Privacy Policy: eos.info/legal/privacy-policy
____________________
In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Thomas Pomorski, Director of Additive Manufacturing at Ursa Major. Tom discusses his extensive background in additive manufacturing, including his work at Bechtel Plant Machinery and Penn United. He shares insights into Ursa Major's journey in scaling propulsion manufacturing for space and defense, emphasizing the importance of insourcing, quality systems, and the iterative approach in additive development.
Tom delves into the challenges and solutions in scaling additive manufacturing, including complex parameter strategies, automation, and flexible manufacturing. He also highlights Ursa Major’s products, such as the Hadley and Draper engines, and the company's innovative approach to solid rocket motor manufacturing. The episode concludes with Tom's advice for companies looking to scale additive manufacturing operations and a look into the future of the industry.
01:46 Tom's Journey into Additive Manufacturing
02:04 Early Career and First Additive Roles
04:38 Joining Ursa Major and Initial Challenges
10:11 Vertical Integration and Scaling Challenges
20:14 Advanced Additive Strategies and Collaborations
26:28 Automating Build Setups with Python
26:58 Challenges in Hiring Additive Process Engineers
28:06 Building a Passionate and Skilled Team
29:30 Leveraging Local Talent and Resources
31:17 Collaborating Across the Aerospace and Defense Industry
32:50 URS's Product Portfolio and Additive Manufacturing
35:34 Flexible Manufacturing for Solid Rocket Motors
39:07 Future Developments in Additive Manufacturing
41:35 The Importance of Material Development
46:29 Scaling Operations and Advice for Newcomers
____________________
Subscribe to our YouTube channel:
YouTube: youtube.com/@EOS3DPrinting
Follow us
LinkedIn: linkedin.com/company/eos
X: https://x.com/EOS3DPrinting
____________________
Imprint: eos.info/legal/imprint
Privacy Policy: eos.info/legal/privacy-policy
____________________
