Mistakes and Perseverance - Big Battery Box Pt. 3 - Ep. 110 @TheDigitalMermaid
Mistakes and Perseverance - Big Battery Box Pt. 3 - Ep. 110  @TheDigitalMermaid
Uploaded March 2025 | Updated September 2026, 3 weeks ago
Well, I screwed up. I've been struggling lately, but I kept pushing myself. I pushed myself to work tired, and I ended up in the emergency room (A&E) after cutting a couple fingers on the table saw.

This episode is ostensibly about the third part of the battery box build, but really, it's about being at a point in the project where everything is a struggle and you can't seem to get anything right. So what do you do?

You don't give up.

-=] Patreon:
- patreon.com/TheDigitalMermaid

-=] Channels that have Helped Me;
* @ProjectBrupeg
* @OffGridGarageAustralia
* @AcornToArabella
* @BillCarlson

-=] References;
Arcona 460 Yacht sinks after rudder stock failure
- youtube.com/watch?v=2Rh7piQzpAQ
Acorn To Arabella - Dissimilar Metals Pt. 2
- youtube.com/watch?v=bBIUju6pJYk
Ep. 88 - Damaged Battery Test Results
- youtube.com/watch?v=qTIfzQUa-c8

-=] Chapters
0:00 - Flash Forward
0:07 - Test Fitting the Second Box
0:49 - A Note on Losing the Rudder
2:21 - Back to Test Fitting
3:32 - Motor Mount Question
4:12 - Yet Another Battery Box Design
5:07 - Concerns about Qiso
6:50 - Hard Choice; Down to Five Packs
9:05 - The Importance of Planning Cuts
9:59 - I Bought a Taco!
10:21 - Setting up to Cut
15:09 - Mistakes, Confidence and Compliments
17:22 - Let's Start Cutting!
19:02 - If You're Not a Natural, Be Stubborn
22:08 - Figuring Out How to Make a Funky Cut
23:28 - Forstner Bits and Plunge Cuts
25:40 - Imperfectly Yours vs Perfectly Bought
27:28 - Fixing Veneer Blowout
29:15 - The last of the 1/2" Parts
30:27 - A New Fastener Plan
32:10 - Avoiding Iron Sickness in Wood
32:44 - Making The Aft Supports
34:30 - Flush Trim Router
37:02 - A Very Ill-Advised Router Trick
38:21 - Starting the Mid-Plate Rails
40:27 - Jointers and Thickness Planer Basic Tricks
43:50 - Dull Blades Make Crappy Jointed Edges
46:55 - Ripping on the Table Saw
48:52 - Cleaning the Vacuum Cleaner
49:26 - The Mistake That Sent Me to the Hospital
51:31 - Back Home, What Now?
Mistakes and Perseverance - Big Battery Box Pt. 3 - Ep. 110Galvanic Wasting and Lightning Protection - Ep. 126Ep. 86 - Decisions Made! - Lets Get TechnicalI Hate JK BMSes, So I Bought Two More - 48v LFP Battery Build (Ep. 36)Preparing For The Trip Home - Mistakes Were Made (Ep. 58)Ep. 82 - A Tough Day on the ErieAC Install Finished! (Ep. 68)Ep. 103 - Replacing a Quattro With a Multiplus-IIBang! Recovering From Mistakes - Part 6 - Big Battery Build! (Ep. 43)A Better Battery Box, Part 2 - Frustrating Success! - How to build a 48v Lifepo4 battery (Ep. 26)Broke down on the Hudson RiverVictron Multiplus - Lazarette Install (Ep. 67)
The Digital Mermaid |

Mistakes and Perseverance - Big Battery Box Pt. 3 - Ep. 110

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