Uploaded January 2021 | Updated September 2026, 2 weeks ago
Looking for the EASIEST and MOST SECURE way to install flexible solar panels on an RV (or trailer) WITHOUT DRILLING HOLES and also have an AIR GAP for cooling? This method is the way to go. I'll show you how to install it yourself.
*GOING SOLAR? You DO NOT need to Start from Scratch*
Download my FREE Guide - Getting Started with RV Solar: rvwithtito.com/rv-solar-guide
Download Solar Designs and Parts Lists for 20A, 30A and 50A RVs - rvwithtito.com/downloads#rv-solar
*Full List of recommended RV Solar Parts and Equipment*
rvwithtito.com/parts/rv-solar-power
*Parts Mentioned in Video* (affiliate links)
Clear Polycarbonate Wall Panel (homedepot.com/p/LEXAN-Thermoclear-48-in-x-96-in-x-1-4-in-Clear-Multiwall-Polycarbonate-Sheet-PCTW4896-6MMCL/205202473)
48” Aluminum T-Track (amzn.to/3c7YSqU)
Lattice End Cap (homedepot.com/p/Veranda-4-ft-White-Vinyl-Lattice-Cap-2-Pack-73004694/206812875)
¼” x 20 Stainless Hex bolts and nuts - (Lowes/Home Depot)
5/16” T-bolts (amzn.to/3sVsrlc - not stainless)
Sika Flex 715 (amzn.to/367DuOL)
Double-sided 1” Eternabond Tape (amzn.to/2MoOQGP)
*T-Shirt I'm Wearing (Eat, Sleep, Fix Stuff, Repeat)*
amzn.to/39yRnaB
*STEP-BY-STEP PROCESS for Installing Flexible Solar Panel*
(1) Cut poly carbonate sheet. Width should equal the full height of the solar panel but 3 inches narrower than the width of the solar panel
(2) Cut out middle section of the polycarbonate sheet a few inches from the top and all the way to the bottom
(3) Glue the polycarbonate sheet to the back of solar panel with Sika Flex or other adhesive
(4) Cut Vinyl lattice end-caps for front and trailing edge. Front: Notch out ends for front corner grommet bolt. Rear: Cut Rear Piece to the width of the insulated layer and notch out middle and end sections around polycarbonate gaps to allow for airflow and drainage out the rear
(5) Fit front and rear caps securely
(6) Carry Assembled Solar Panel up to the RV roof
(7) Position T-Track to align with the edges of solar panel
(8) Mark T-Track position with a sharpie
(9) Clean roof surface and T-track thoroughly with acetone (could use rubbing alcohol)
(10) Attach double-sided Eternabond tape to bottom of t-track rail (trim to track width if necessary)
(11) Attach T-track rails to roof (press and hold securely for a good bond)
(12) Seal around T-track base with SikaFlex to add strength and provide a finished look
(13) Slide bolts into the track and attach solar panel (align bolts with grommet holes in solar panel)
(14) Use double nuts to lock them down (Tip: Use two wrenches to prevent hex bolt secure in aluminum track)
#rvwithtito #rvsolar #diyrvsolar
This video also addresses these topics: flexible solar panel, flexible solar panel installation, flexible solar panel installation for rv, flexible solar panel installation for car roof, flexible solar panel installation for van, flexible solar panel mounting, rv solar panels, sunpower flexible solar panels
*Disclaimer*
The opinions expressed in our videos are our own or from a contributor. Before taking on any project or making a large purchase, we recommend you do your own research and consult a professional for advice. We are NOT liable for any damage to your RV or injury incurred as a result of following our tips, advice or instructions. We are not RV professionals or certified technicians. We are simply RV owners who work on our own RVs and have a desire to share what we learn with others. Be responsible and know your limits.
*Affiliate Disclosure*
This video may include links to merchants with affiliate programs who pay us a commission on purchases made or actions taken after clicking the link. We are a participant in the Amazon Services LLC Associates Program. As an Amazon Associate we earn from qualifying purchases.
Looking for the EASIEST and MOST SECURE way to install flexible solar panels on an RV (or trailer) WITHOUT DRILLING HOLES and also have an AIR GAP for cooling? This method is the way to go. I'll show you how to install it yourself.
*GOING SOLAR? You DO NOT need to Start from Scratch*
Download my FREE Guide - Getting Started with RV Solar: rvwithtito.com/rv-solar-guide
Download Solar Designs and Parts Lists for 20A, 30A and 50A RVs - rvwithtito.com/downloads#rv-solar
*Full List of recommended RV Solar Parts and Equipment*
rvwithtito.com/parts/rv-solar-power
*Parts Mentioned in Video* (affiliate links)
Clear Polycarbonate Wall Panel (homedepot.com/p/LEXAN-Thermoclear-48-in-x-96-in-x-1-4-in-Clear-Multiwall-Polycarbonate-Sheet-PCTW4896-6MMCL/205202473)
48” Aluminum T-Track (amzn.to/3c7YSqU)
Lattice End Cap (homedepot.com/p/Veranda-4-ft-White-Vinyl-Lattice-Cap-2-Pack-73004694/206812875)
¼” x 20 Stainless Hex bolts and nuts - (Lowes/Home Depot)
5/16” T-bolts (amzn.to/3sVsrlc - not stainless)
Sika Flex 715 (amzn.to/367DuOL)
Double-sided 1” Eternabond Tape (amzn.to/2MoOQGP)
*T-Shirt I'm Wearing (Eat, Sleep, Fix Stuff, Repeat)*
amzn.to/39yRnaB
*STEP-BY-STEP PROCESS for Installing Flexible Solar Panel*
(1) Cut poly carbonate sheet. Width should equal the full height of the solar panel but 3 inches narrower than the width of the solar panel
(2) Cut out middle section of the polycarbonate sheet a few inches from the top and all the way to the bottom
(3) Glue the polycarbonate sheet to the back of solar panel with Sika Flex or other adhesive
(4) Cut Vinyl lattice end-caps for front and trailing edge. Front: Notch out ends for front corner grommet bolt. Rear: Cut Rear Piece to the width of the insulated layer and notch out middle and end sections around polycarbonate gaps to allow for airflow and drainage out the rear
(5) Fit front and rear caps securely
(6) Carry Assembled Solar Panel up to the RV roof
(7) Position T-Track to align with the edges of solar panel
(8) Mark T-Track position with a sharpie
(9) Clean roof surface and T-track thoroughly with acetone (could use rubbing alcohol)
(10) Attach double-sided Eternabond tape to bottom of t-track rail (trim to track width if necessary)
(11) Attach T-track rails to roof (press and hold securely for a good bond)
(12) Seal around T-track base with SikaFlex to add strength and provide a finished look
(13) Slide bolts into the track and attach solar panel (align bolts with grommet holes in solar panel)
(14) Use double nuts to lock them down (Tip: Use two wrenches to prevent hex bolt secure in aluminum track)
#rvwithtito #rvsolar #diyrvsolar
This video also addresses these topics: flexible solar panel, flexible solar panel installation, flexible solar panel installation for rv, flexible solar panel installation for car roof, flexible solar panel installation for van, flexible solar panel mounting, rv solar panels, sunpower flexible solar panels
*Disclaimer*
The opinions expressed in our videos are our own or from a contributor. Before taking on any project or making a large purchase, we recommend you do your own research and consult a professional for advice. We are NOT liable for any damage to your RV or injury incurred as a result of following our tips, advice or instructions. We are not RV professionals or certified technicians. We are simply RV owners who work on our own RVs and have a desire to share what we learn with others. Be responsible and know your limits.
*Affiliate Disclosure*
This video may include links to merchants with affiliate programs who pay us a commission on purchases made or actions taken after clicking the link. We are a participant in the Amazon Services LLC Associates Program. As an Amazon Associate we earn from qualifying purchases.
