Uploaded December 2024 | Updated September 2026, 1 day ago
The table saw is often the centerpiece of a workshop, but if you’re just starting out, a circular saw is a simple, affordable alternative. Even the simplest projects need a quick way to cut stock accurately, and cutting boards down to manageable sizes is often the first step in any build—even if you have a table saw. Today we’re making a circular saw cut-off jig that delivers table saw precision.
The base of the jig is a thin piece of hardboard—this keeps the blade's contact minimal, so you can cut thicker stock without losing depth. On the bottom side, we’ll attach a hook that catches the side of the stock. You can either hold it by hand or clamp it underneath for stability. This setup also lets you cut short pieces safely, just like on a table saw, by keeping your fingers far from the blade.
On top, we’ll add a fence to guide the saw, giving you perfect 90˚ cuts every time. A 1x2 works great for this, but I prefer using uni-strut for a smoother, more reliable guide. If you'd like a full step by step build for this project with a few examples at the end, check out my second channel.
youtu.be/u3rL9TAV09A
Check out my other channel! → @makethingswithrob
Become a patron! → patreon.com/makethings ←
Huge thank you to my patrons that keep this thing going!
*MAKER TEAM*
Michelle B
Keith Current
William L McNally
Rich Lightfoot
Tutor the Barbarian
Les N.
Aubrey G.
Nukebert
Sam W.
Aaron Knows DIY
Make Things
#MakeThings #mtbitesize
The table saw is often the centerpiece of a workshop, but if you’re just starting out, a circular saw is a simple, affordable alternative. Even the simplest projects need a quick way to cut stock accurately, and cutting boards down to manageable sizes is often the first step in any build—even if you have a table saw. Today we’re making a circular saw cut-off jig that delivers table saw precision.
The base of the jig is a thin piece of hardboard—this keeps the blade's contact minimal, so you can cut thicker stock without losing depth. On the bottom side, we’ll attach a hook that catches the side of the stock. You can either hold it by hand or clamp it underneath for stability. This setup also lets you cut short pieces safely, just like on a table saw, by keeping your fingers far from the blade.
On top, we’ll add a fence to guide the saw, giving you perfect 90˚ cuts every time. A 1x2 works great for this, but I prefer using uni-strut for a smoother, more reliable guide. If you'd like a full step by step build for this project with a few examples at the end, check out my second channel.
youtu.be/u3rL9TAV09A
Check out my other channel! → @makethingswithrob
Become a patron! → patreon.com/makethings ←
Huge thank you to my patrons that keep this thing going!
*MAKER TEAM*
Michelle B
Keith Current
William L McNally
Rich Lightfoot
Tutor the Barbarian
Les N.
Aubrey G.
Nukebert
Sam W.
Aaron Knows DIY
Make Things
#MakeThings #mtbitesize
