1971 Cutlass Ep 11: Metal Fabrication & Welding @CobblerBob
1971 Cutlass Ep 11: Metal Fabrication & Welding  @CobblerBob
Uploaded May 2024 | Updated September 2026, 2 weeks ago
This episode shows me doing some of the best sheet metal fabrication work I've accomplished as a "backyard garage" ammateur. In this episode I:
0:11 Summary of today's video
0:46 Outer cowl panels get seam sealed and the firewall gets painted
2:34 Trying to use paint stripper on the door
3:02 More metal fabrication and welding on the trunk gutter and rear window surround metal
6:55 Replacing damage on the bottom of the front of the original driver's fender
10:22 My best tip on butt welding in a new patch panel
10:48 Showinig and explaining what a Shrinker and Stretcher do
16:30 Butt welding the new fender patch on
18:30 Fabricating the fender back bracing (they're not available as patch panels for the Olds)
22:55 Fabricating a new base for my camera mount
24:45 Showing in real time the Shrinker working
31:33 I find more rust and old bodywork on the bottom rear of the "good" passenger's side fender & made a new patch panel & weld it on
35:23 Test fitting the fenders with the welded repairs to ensure that my panel meaurements and fabrication work were accurate
36:02 Quick tip: Summit brand RP10010 3/8-16 sheet metal clip nuts are far superior to the Dorman brand P/N 961-3250
36:52 Showind the gaps on the welded up driver's fender
37:04 D.A. sanding down the rest of the passenger side of the car
37:30 I find and repair even MORE rust in the trunk gutter
38:41 Cutting out and replacing the rear door handle mount hole area on the driver's side door with a patch panel from a donor car. I purchased this piece from Scott Winn on the Facebook page group "Oldsmobile Club of America"
40:53 Pro Tip: using a cutoff wheel after tack welding the patch panel in place to get a perfect gap for butt welding
41:35 Some photos of the results of this work
43:57 Outro with credits and aesthetically pleasing photos

Here is the Shrinker Stretcher I purchased:
harborfreight.com/metal-shrinkerstretcher-set-68897.html

Thanks to the YouTube channels "Bad Chad", "Fitzee's Fabrications", and "Sylvester's Customs" YouTube channels for giving me top notch professional instruction to help increase my skills!
youtube.com/@UCeSLXPRMuaH6c-sGR9sedPA
youtube.com/@UC6JPmJ_aicru8XPWr3EvJnw
youtube.com/@UCpa2a_nbNiUzSVDAB30FSWA
1971 Cutlass Ep 11: Metal Fabrication & WeldingWent 12.45@109 mph @ Quaker City, car’s 1st & only pass. I haven’t raced since 2004! #oldsmobileSummary of my 1971 Cutlass PlaylistDIY Tailoring a 3-Piece Suit at Home!An Ode to Allen Edmonds Enthusiasts (Poem)Cars & Coffee Cruise-in 2026! Fairlawn, OH 9/20/2026 #carshow #ferrari #BolognainsurancePt6: SOLVED. Chased a BAD NEW AEM Pump! Unbelievable. #oldsmobile #holleyefiDyno Day! 454 SMALL Block OLDSMOBILE!My 1971 Cutlass: ELECTRIC Power  Brake Booster #CPP #oldsmobile #abody1971 Cutlass Ep 46: ALMOST Ruined My heads with Heli-Coils1971 Cutlass Ep 42: Aeromotive Fuel Pump Bucket Retrofit!1971 Cutlass Update: dialing in the Fuel Map! #oldsmobile #efi #Holley
Cobbler Bob |

1971 Cutlass Ep 11: Metal Fabrication & Welding

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