Uploaded May 2026 | Updated September 2026, 2 weeks ago
Today we’re lowering the 40ft / 12m mast again so I can finally finish things off properly - fit the Rotator Genius magnetic sensor, run the coax, tidy up the guys, sort the handover system and generally make the whole thing operational.
This mast is basically a smaller version of the big 19m / 62ft mast further down the field and uses the same idea:
- falling derrick
- pulley system
- ropes and orphan guys
- 12V winch
- and a fair amount of trial and error
Real-world engineering, knots, shackles, lowering and raising the mast, routing coax and solving problems as they appear.
We also:
- test the Rotator Genius magnetic sensor
- discuss guy geometry and rope stretch
- cut the coax slot into the mast
- run Messi & Paoloni coax
- talk about the future 15m Yagi
and listen to some very noisy sheep at Holly Farm.
Honestly, this was just a lovely day in the field.
Chapters
00:00 Finishing off Mast #2
00:50 Sorting the falling derrick handover
01:50 Orphan guys explained again
03:58 Mast prep
04:45 Tower going down
06:32 Plans for the 15m Yagi
06:55 Rotator Genius magnetic sensor
09:34 Rotator wiring explained
11:30 Cutting the coax slot
13:34 Messi & Paoloni coax
15:30 Mast going up
16:44 Future 15m plans
17:21 The sheep interruption 😄
Today we’re lowering the 40ft / 12m mast again so I can finally finish things off properly - fit the Rotator Genius magnetic sensor, run the coax, tidy up the guys, sort the handover system and generally make the whole thing operational.
This mast is basically a smaller version of the big 19m / 62ft mast further down the field and uses the same idea:
- falling derrick
- pulley system
- ropes and orphan guys
- 12V winch
- and a fair amount of trial and error
Real-world engineering, knots, shackles, lowering and raising the mast, routing coax and solving problems as they appear.
We also:
- test the Rotator Genius magnetic sensor
- discuss guy geometry and rope stretch
- cut the coax slot into the mast
- run Messi & Paoloni coax
- talk about the future 15m Yagi
and listen to some very noisy sheep at Holly Farm.
Honestly, this was just a lovely day in the field.
Chapters
00:00 Finishing off Mast #2
00:50 Sorting the falling derrick handover
01:50 Orphan guys explained again
03:58 Mast prep
04:45 Tower going down
06:32 Plans for the 15m Yagi
06:55 Rotator Genius magnetic sensor
09:34 Rotator wiring explained
11:30 Cutting the coax slot
13:34 Messi & Paoloni coax
15:30 Mast going up
16:44 Future 15m plans
17:21 The sheep interruption 😄





![Drama with the Dead-Man Tower / Anchor Upgrades
Important engineering upgrades in the antenna field - improving the foundations for the new lightweight tower, installing a Dead-Man anchor for the electric winch, and grounding the tower to the radial network.
The day starts with a look at the original winch post and the maths behind its load capacity. Although the first anchor could handle around 200 kg, the mechanical advantage of the increased height on the falling-derrick (not a “gin pole”!) introduced additional torque and stress. The solution? An engineered Dead-Man anchor buried crosswise - the same principle used in bridge and harbour design.
We pour, cure, and backfill the new anchor, review older ones, and make key decisions about reinforcement and concrete volume. Then its on to grounding: bonding the radial field directly to the tower base and cabinet using copper strap and self-amalgamating tape for long-term corrosion resistance.
Along the way, we cover:
➡️ Calculating load and fulcrum points on a small tower system
➡️ Practical tips for mixing and pouring small-batch concrete outdoors
➡️ Grounding and bonding strategy for multi-antenna installations
➡️ Managing radials around automated mowers
➡️ Handling real-world compromises when parts or materials are missing
Also featuring: spontaneous design decisions, visits from Junior and Django, drill bit snapping mid-hole!
By the end of the day, all anchors are upgraded, the tower base is bonded, and we’re ready for the next phase - raising the lightweight tower in time for CQ Worldwide.
0:00 – Intro & plan of attack
0:45 – Why the old anchor wasn’t enough
2:00 – Mixing and pouring the new concrete
6:00 – Upgrading existing anchors (and some decisions!)
8:00 – Explaining the Dead-Man concept
10:00 – Improvised engineering & “Callum moments”
13:30 – Dogs arrive on site
16:00 – Drilling, bending & building the Dead-Man anchor
20:00 – Grounding the tower and radials
23:00 – Review & next-phase tower talk
📡 More DX Commander builds:
➡️ [Signature 12.4 Setup and Test]
➡️ [40 m 4-Square Explained]
➡️ [Remote Station Build Series] Drama with the Dead-Man Tower / Anchor Upgrades](https://i.ytimg.com/vi/eJWCe6fPe6Y/mqdefault.jpg)




