Uploaded June 2026 | Updated September 2026, 2 weeks ago
Today we continue work on Tower #2 and the 15m Yagi project… but halfway through the fiberglass falling derrick experiment, I realised I didn’t fully trust it.
Originally, the idea was simple: replace the heavy aluminium derrick with fiberglass to reduce weight and make the whole tower system easier to manage.
The problem? Fiberglass bends. A lot.
And after already having one tower-related mishap recently, I decided I really didn’t fancy another disaster involving a mast and several metres of expensive antenna hardware!
So this video became a real-world engineering rethink:
drilling and fitting lifting eyes
hot-swapping mast sections
balancing weight versus rigidity
guy tension adjustments
dealing with stretchy rope
British weather interruptions ☔
and eventually redesigning the derrick into a hybrid steel/fiberglass system
This is very much “field engineering” rather than textbook engineering. We experiment, rethink things, salvage what we can and gradually evolve the station one step at a time.
Next job:
Get the 15m Yagi properly mounted right at the top of the mast, wire up the elements and finally get the station fully operational across all bands again.
As always, thanks for watching and supporting this tiny little niche hobby of ours.
73,
Callum - DX Commander
Today we continue work on Tower #2 and the 15m Yagi project… but halfway through the fiberglass falling derrick experiment, I realised I didn’t fully trust it.
Originally, the idea was simple: replace the heavy aluminium derrick with fiberglass to reduce weight and make the whole tower system easier to manage.
The problem? Fiberglass bends. A lot.
And after already having one tower-related mishap recently, I decided I really didn’t fancy another disaster involving a mast and several metres of expensive antenna hardware!
So this video became a real-world engineering rethink:
drilling and fitting lifting eyes
hot-swapping mast sections
balancing weight versus rigidity
guy tension adjustments
dealing with stretchy rope
British weather interruptions ☔
and eventually redesigning the derrick into a hybrid steel/fiberglass system
This is very much “field engineering” rather than textbook engineering. We experiment, rethink things, salvage what we can and gradually evolve the station one step at a time.
Next job:
Get the 15m Yagi properly mounted right at the top of the mast, wire up the elements and finally get the station fully operational across all bands again.
As always, thanks for watching and supporting this tiny little niche hobby of ours.
73,
Callum - DX Commander




![Drama with the Dead-Man Tower / Anchor Upgrades
Important engineering upgrades in the antenna field - improving the foundations for the new lightweight tower, installing a Dead-Man anchor for the electric winch, and grounding the tower to the radial network.
The day starts with a look at the original winch post and the maths behind its load capacity. Although the first anchor could handle around 200 kg, the mechanical advantage of the increased height on the falling-derrick (not a “gin pole”!) introduced additional torque and stress. The solution? An engineered Dead-Man anchor buried crosswise - the same principle used in bridge and harbour design.
We pour, cure, and backfill the new anchor, review older ones, and make key decisions about reinforcement and concrete volume. Then its on to grounding: bonding the radial field directly to the tower base and cabinet using copper strap and self-amalgamating tape for long-term corrosion resistance.
Along the way, we cover:
➡️ Calculating load and fulcrum points on a small tower system
➡️ Practical tips for mixing and pouring small-batch concrete outdoors
➡️ Grounding and bonding strategy for multi-antenna installations
➡️ Managing radials around automated mowers
➡️ Handling real-world compromises when parts or materials are missing
Also featuring: spontaneous design decisions, visits from Junior and Django, drill bit snapping mid-hole!
By the end of the day, all anchors are upgraded, the tower base is bonded, and we’re ready for the next phase - raising the lightweight tower in time for CQ Worldwide.
0:00 – Intro & plan of attack
0:45 – Why the old anchor wasn’t enough
2:00 – Mixing and pouring the new concrete
6:00 – Upgrading existing anchors (and some decisions!)
8:00 – Explaining the Dead-Man concept
10:00 – Improvised engineering & “Callum moments”
13:30 – Dogs arrive on site
16:00 – Drilling, bending & building the Dead-Man anchor
20:00 – Grounding the tower and radials
23:00 – Review & next-phase tower talk
📡 More DX Commander builds:
➡️ [Signature 12.4 Setup and Test]
➡️ [40 m 4-Square Explained]
➡️ [Remote Station Build Series] Drama with the Dead-Man Tower / Anchor Upgrades](https://i.ytimg.com/vi/eJWCe6fPe6Y/mqdefault.jpg)





