Uploaded January 2016 | Updated September 2026, 1 week ago
NEW CONFIGURABLE NAAMS COMPONENTS FROM MISUMI USA!
youtube.com/watch?v=FYi48fVdGfA
-~-~~-~~~-~~-~-
Locating Pins Pt. 4: Alignment Concerns | Engineer to Engineer | MISUMI USA
misumiusa.com
When working with and designing jigs or fixtures with locating pins, proper alignment is crucial to ensuring smooth operation and repeatable results. This episode will address a few of the most common solutions to alignment concerns for locating pins. If you're unfamiliar with the basics of locating pins and workholding concepts, check out the previous episodes in this series to get up to speed.
One of the biggest issues a new fixture designer encounters is binding of a part, where the way it is placed or removed from a pair of locating pins causes it to become stuck and out of alignment. This can lead to production line slow-downs, or in worse cases, "reject parts" due to improperly assembled or machined components.
One method to counteract this issue is designing the jig using locating pins with a lead-in on the head. This can be in the form of an angled or tapered head, sphere, or bullet nose, and helps to center and ease the part onto the pin. Take care when incorporating a lead-in, though, as too much lead can result in a taller pin and create added difficulty in loading or unloading the workpiece.
The other main way to avoid binding of a workpiece with a pair of locating pins is to use a dissimilar pair of pins, specifically a 2-way and a 4-way pin together. This is most commonly achieved through the use of a round pin and a diamond pin, which allows some radial play as a degree of freedom, helping to alleviate any lateral binding of the 2 pins with the workpiece.
With a better understanding of how to use pins with a lead-in, and dissimilar pin pairs, you should be well on your way to minimizing workpiece binding. If you need a refresher on 2-way and 4-way locating pins, check out Episode 2 of our locating pins series, and if you're interested in how to select materials and coatings for locating pins, tune in to our upcoming episode, Locating Pins Pt. 5: Material Selection.
=================================
Subscribe to our channel: bit.ly/Us2mJ6
BLOG: blog.misumiusa.com
Twitter: twitter.com/usa_misumi
G+: bit.ly/1nQPnvV
FB: facebook.com/misumi.usa
LinkedIn: linkedin.com/company/misumi
Locating Pins Pt. 4: Alignment Concerns | Engineer to Engineer | MISUMI USA
NEW CONFIGURABLE NAAMS COMPONENTS FROM MISUMI USA!
youtube.com/watch?v=FYi48fVdGfA
-~-~~-~~~-~~-~-
Locating Pins Pt. 4: Alignment Concerns | Engineer to Engineer | MISUMI USA
misumiusa.com
When working with and designing jigs or fixtures with locating pins, proper alignment is crucial to ensuring smooth operation and repeatable results. This episode will address a few of the most common solutions to alignment concerns for locating pins. If you're unfamiliar with the basics of locating pins and workholding concepts, check out the previous episodes in this series to get up to speed.
One of the biggest issues a new fixture designer encounters is binding of a part, where the way it is placed or removed from a pair of locating pins causes it to become stuck and out of alignment. This can lead to production line slow-downs, or in worse cases, "reject parts" due to improperly assembled or machined components.
One method to counteract this issue is designing the jig using locating pins with a lead-in on the head. This can be in the form of an angled or tapered head, sphere, or bullet nose, and helps to center and ease the part onto the pin. Take care when incorporating a lead-in, though, as too much lead can result in a taller pin and create added difficulty in loading or unloading the workpiece.
The other main way to avoid binding of a workpiece with a pair of locating pins is to use a dissimilar pair of pins, specifically a 2-way and a 4-way pin together. This is most commonly achieved through the use of a round pin and a diamond pin, which allows some radial play as a degree of freedom, helping to alleviate any lateral binding of the 2 pins with the workpiece.
With a better understanding of how to use pins with a lead-in, and dissimilar pin pairs, you should be well on your way to minimizing workpiece binding. If you need a refresher on 2-way and 4-way locating pins, check out Episode 2 of our locating pins series, and if you're interested in how to select materials and coatings for locating pins, tune in to our upcoming episode, Locating Pins Pt. 5: Material Selection.
=================================
Subscribe to our channel: bit.ly/Us2mJ6
BLOG: blog.misumiusa.com
Twitter: twitter.com/usa_misumi
G+: bit.ly/1nQPnvV
FB: facebook.com/misumi.usa
LinkedIn: linkedin.com/company/misumi
Locating Pins Pt. 4: Alignment Concerns | Engineer to Engineer | MISUMI USA






![SHAFTS PT. 3: SHAFT TOLERANCES & FITS | MECH MINUTES | MISUMI USA
NEW CONFIGURABLE NAAMS COMPONENTS FROM MISUMI USA!
https://www.youtube.com/watch?v=FYi48fVdGfA
-~-~~-~~~-~~-~-
SHAFT TOLERANCES & FITS | MECH MINUTES | MISUMI USA
https://misumi.info/linearshafts
Previously on MechMinutes: Shafting series, we covered primary considerations when selecting material and surface treatments. All past videos are posted for your viewing pleasure to get caught up to this week’s episode of Tolerances & Fits.
A ‘tolerance’ is the allowable amount of variation from a specified dimension. When tolerances are combined between a shaft and bore, they can be classified into three categories known as ‘Fits’. The Clearance [Fit], Interference [Fit], and Transition [Fit] can either assist in assembly, or prevent them from being disassembled easily.
A Clearance fit ensures a shaft can be freely inserted into the intended bore. This generally means the maximum limit of the shaft is less than the minimum limit of the bore diameter.
An Interference fit guarantees the shaft and bore will interfere at every point within their tolerance zone. This is commonly referred to as a ‘Press Fit’. Often the two components must be joined by excessive force, or by altering the atmospheric temperature to slightly expand or shrink the diameter for assembly.
The Transition fit is a combination between the Clearance and Interference Fit. Depending on the actual dimension of the shaft and bore, it is possible that either could occur. This fit is best used when a shaft must be held in a precise location. If interference should occur, it will not be to the extent where disassembly is overly difficult.
Misumi shafts and bores follow the JIS shaft fit tolerances. Selecting the proper tolerance is critical to achieve the desired fit between two mating components.
This tolerance table can be found in the ‘Technical Reference’ section in each catalog. The columns represent the tolerance grade; while the rows are organized by dimeter ranges. Finding where the two intersect will indicate the corresponding tolerance range. If we look at a 10mm shaft with an h6 tolerance (10h6), we can see the expected tolerance is no larger than the basic size, but is capable of being 11microns under 10mm. This brings the expected minimum to 9.989, and the maximum to 10.000mm.
Misumi offers a useful table [Fig. 2.2] to help you choose the appropriate tolerance combination is your application. If we would like this 10h6 shaft to exhibit a clearance fit, we can see each tolerance class that would satisfy this condition.
Now that we’re familiar with shaft selection, join us next episode where we will take a look at linear shaft applications and related alterations!
Subscribe to our channel: http://bit.ly/Us2mJ6
BLOG: http://blog.misumiusa.com
Twitter: https://twitter.com/usa_misumi
Instagram: https://www.instagram.com/misumiusa/
G+: http://bit.ly/1nQPnvV
FB: https://www.facebook.com/misumi.usa
LinkedIn: https://www.linkedin.com/company/misumi
SHAFT TOLERANCES & FITS | MECH MINUTES | MISUMI USA SHAFTS PT. 3: SHAFT TOLERANCES & FITS | MECH MINUTES | MISUMI USA](https://i.ytimg.com/vi/V9NP5_TiU8U/mqdefault.jpg)



