Manual Pulse Generator Control Panel for CNC Lathe Kent VanderVelden 2018-01-29 | A control panel added to the apron of a DIY CNC lathe retains the manual lathe feel for turning simple parts without programming. The panel has two manual pulse generator wheels (MPG wheels), e-stop, and run, stop, feed-pause buttons. Using the hand wheels, LinuxCNC acts as a sophisticated DRO, and it's easy to switch back to full CNC control. The lathe is a SouthBend SB1001.Channel Love: Likes 👍 are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comOther DIY-CNC lathe videos:CNC Lathe Kits: youtube.com/watch?v=TPRQVCCYKaQ3D Printed CNC Kit: youtube.com/watch?v=SwvjGSoO09MSolid Tool Post Mount, Best Upgrade: youtube.com/watch?v=HAcEkeCF_PAGithub repository for LinuxCNC configuration files: http://bit.ly/2umbgKGMPG wheel (Amazon Affiliate link): http://amzn.to/2DGTkj2Double sided tape (Amazon Affiliate link):: http://amzn.to/2rKA1UpChapters0:00 Introduction0:46 Making2:31 Installation2:47 Demonstration#KvvCreates, #LinuxCNC, #DIYCNC
Machine Operator AR/VR Headset, High Speed Camera Assist Kent VanderVelden 2022-02-12 | A head-mount display overlays a high-speed camera image with a CNC tool path and machine values. The display is wireless and portable, allowing the operator to inspect parts while still being machined from a safe distance, and switch between machines. The high speed camera is triggered using an FPGA and two quadrature encoders.Business Inquiries (I'm a freelance scientific programmer): kent@confluencerd.comPrevious videos:High Speed Camera Synced To Lathe Spindle: youtu.be/YDVgXjT4GFoLathe spindle encoder installation: youtu.be/0nCH2G9oAmUProducts used in video (Amazon Affiliate links):Vufine VUF-110 Wearable Display: amzn.to/3GKYlH3Raspberry Pi 4 4GB: amzn.to/3uPpq9AGeeekPi Heatsink w/ fan: amzn.to/34GIrQOGeeekPi 18650-based UPS : amzn.to/3gIR9R2FPGA: Terasic DE0-Nano evaluation board (Intel Altera Cyclone IV)Camera: acA4112-30uc - Basler ace Lens: Schneider Xenoplan 2.8/50#KvvCreates, #LinuxCNC, #DIYCNC
High Speed Camera Synced To Lathe Spindle, Inspect Parts Without Stopping, FPGA Kent VanderVelden 2022-01-26 | A lathe operator's performance and safety are improved with a high speed camera. Still images show stock surface finish and tool position without stopping the machine. An FPGA monitors the spindle quadrature encoder and trigger's a camera at an angular position set by the operator. Presented using LinuxCNC and a Mesa 7i76e card.Lathe spindle encoder installation: youtu.be/0nCH2G9oAmUChapters00:00 Introduction and discussion05:50 Review of FPGA VHDL design10:33 Longer cut exampleFPGA: Terasic DE0-Nano evaluation board (Intel Altera Cyclone IV)Camera: acA4112-30uc - Basler ace Lens: Schneider Xenoplan 2.8/50Business Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #LinuxCNC, #DIYCNC
Drilling Speeds-Feeds Calculator Kent VanderVelden 2022-01-19 | A machining calculator that fills in speeds-feeds on marked-up Fusion 360 dialogs and generates g-code. When the speed-feeds are outside of the machine's limits, alternatives are suggested. Only drilling operations are supported.Chapters:0:00 Introduction2:14 Drilling chart2:45 Speed-feeds calculator6:55 Milling calculator8:44 DiscussionMachining Assistant: confluencerd.com/apps/index.html@I'm no expert, but's Cut Calculator video: youtu.be/L3t1_4VyLXYGithub linksgithub.com/kentavv/machining_assistantgithub.com/kentavv/pymachiningAmazon Affiliate links:Metal Cutting Theory and Practice (old affordable edition): amzn.to/3AeBBgKMetal Cutting Theory and Practice (new unaffordable edition): amzn.to/3fCAVbEBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #LinuxCNC, #DIYCNC
Spindle Encoder - CNC Lathe Threading Kent VanderVelden 2021-10-12 | Threading on a CNC lathe requires a spindle encoder so the tool makes consistent pitch passes. A rotary encoder is added to a South Bend SB1001 lathe DIY CNC and attached to a Mesa 7i76e board. LinuxCNC drives the lathe to perform the threading operations. While concept is sound, a new pulley is needed to make the project perfect, but the parts will not arrive for a couple of weeks. If researching for your own project, make life easier and start with a 1:1 pulley ratio between the spindle and rotary encoder. Glad to answer related questions in the comments. Chapters0:00 Introduction2:15 Broaching timing pulley4:10 Installation of prototype4:55 Making support arm6:13 Assembly of metal parts6:50 Threading tests9:51 FixesThank you to subscribers, ads are disabled the first two days.Channel Love: Likes 👍 are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #LinuxCNC, #DIYCNC
Custom CNC Pendant, LinuxCNC, Elgato Stream Deck Kent VanderVelden 2021-06-26 | Make a custom CNC jogging and probing pendant with context sensitive buttons that display information. An Elgato Stream Deck becomes a LinuxCNC pendant. A comparison is made with other LinuxCNC jogging methods I've tried including numeric keypad, ShuttleXpress, and VistaCNC pendant.Channel Love: Likes 👍 are free. Donations: paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comgithub.com/kentavv/linuxcnc-streamdeckElgato Stream Deck (Amazon Affiliate link): amzn.to/3h16lJ6Chapters:0:00 Pendant Introduction1:36 StreamDeck Justification2:29 StreamDeck Demo#KvvCreates, #LinuxCNC, #DIYCNC
TTS Dust Plug, Secondary Mill Spindle Kent VanderVelden 2021-06-15 | A plug protects the TTS collet and main spindle from debris created from a high-speed secondary spindle on a milling machine. Mistakes are made and corrected. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #DIYCNC
Plant Drought Recovery Timelapse With Motion Vectors Kent VanderVelden 2021-06-08 | Radish plants recover from drought in a timelapse video with motion vectors highlighting the direction the leaves move. Made by a plant phenotyping instrument from confluencerd.comChannel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #PlantPhenotyping, #PlantScience
GAN (Generative Adversarial Network) Progression Kent VanderVelden 2021-06-08 | Images from inside of a GAN (Generative Adversarial Network) as it attempts to generate artificial corn plant images, that satisfies a plant image segmentation and classifier, for synthetic input to a plant phenotyping system. This is an early attempt to create parametrized images of corn plants that are novel and freely sharable.50,000 epochs, one image per epoch, 240 FPS.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #DeepLearning, #PlantScience
Rotabroach Annular Cutter Example Kent VanderVelden 2021-06-08 | A Rotabroach annular cutter demo making holes in aluminum extrusion as an alternative to helical interpolation. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comBlair Rotabroach annular cutter kit (Amazon Affiliate link): amzn.to/3ehQnJQ#KvvCreates, #DIYCNC
Automatic Feedrate, Stop Spindle Stalls, LinuxCNC Adaptive Feed Rate Kent VanderVelden 2021-01-13 | Automatically adjust feed rate to avoid spindle stalls and crashes. The load of a DMM DYN4 servo drive and DMM 750W servo are monitored and LinuxCNC adjusts the feed rate to keep the spindle load below a set point. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries: kent@confluencerd.com.I'm a freelance scientific programmer.All the project files can be found on GitHub:github.com/kentavv/kvvcreatesProject notes:https://www.notion.so/Adaptive-feed-53bdc27a9e8f45eeafa2d8657a13560aChapters:00:00 - Introduction01:42 - Development and demonstrations04:14 - Future development and closing thoughtsSamcoinc's videos:youtube.com/watch?v=7LAtx8o48jIyoutube.com/watch?v=euLUDlwlWGcAcademic papers:Applications of Adaptive Control to Machine Tool Process Control: https://ykoren.engin.umich.edu/wp-content/uploads/sites/122/2014/05/49.-Applications-of-Adaptive-Control-to-Machine-Tool-Process-Control.pdfActive Control of Feedrate and Spindle Speed to Extend Tool Life DuringCNC Milling Processes: https://digital.wpi.edu/downloads/6d56zz47w?locale=en#CNC, #LinuxCNC, #KvvCreates
Companion High Speed Spindle, LinuxCNC Kent VanderVelden 2020-12-24 | A high-speed spindle is added to a DIY PM25 CNC mill and changes made to the LinuxCNC Fusion360 post processor to automatically switch between the secondary and primary spindles using request spindle speed. The two spindles, working together increases the capabilities of the machine while re-using all the motion hardware. The high-speed spindle is 2.2kW 24kRPM and the main spindle 0.75kW 5.5kRPM. Installation and cutting first part is shown. The VFD used is a Fuling. The audio of the second runout test was dropped. I can live with 2 tenths of runout.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com.Bill of materials (Amazon Affiliate links):VFD 2.2kw 220V Fuling Variable Frequency Drive 3HP frequency Inverter 10A amzn.to/2ZM4gZzSquare Air Cooled Spindle Motor 2.2KW ER20 24000rpm 220V 6A 400Hz amzn.to/2FxqmZcgithub.com/kentavv/kvvcreateshttps://www.notion.so/High-speed-secondary-spindle-aa2dd4956b474013a279628684e19360Chapters00:06 - Introduction02:00 - Design of and machining parts02:43 - Installation04:33 - Runout09:02 - Alignment of spindles, and tool length10:01 - LinuxCNC control11:49 - Fusion360 post processor14:18 - First aluminum part#CNC, #LinuxCNC, #KvvCreates
Touchscreen for Clough42 Electronic Leadscrew Kent VanderVelden 2020-10-19 | A touchscreen adds arbitrary feed rate and thread pitches to a @Clough42 electronic leadscrew. This work completes the addition of a Nextion touchscreen and a feed-stop switch to the ELS.Likes 👍 are free. Channel Love: paypal.me/KentVanderVeldenBusiness Inquiries: I'm a freelance scientific programmer: kent@confluencerd.comNextion NX8048K050 touchscreen (Amazon Affiliate link): amzn.to/32xne6Zgithub.com/kentavv/electronic-leadscrew/tree/feature-nextion-pureChapters00:00 - Introduction00:38 - Hardware overview01:38 - Demonstration of interface04:19 - Suggestions for improvements06:24 - Closing#KvvCreates, #Nextion
Tool Length Automatic Touch Off Probe Error Analysis LinuxCNC Kent VanderVelden 2020-09-15 | Automatic tool length probing avoids manual measurements and touch offs and helps verify lengths already in the tool table. Probing tool-length offsets is done into LinuxCNC with an automatic tool length sensor. The sensor has two electrical connections to a Mesa 7i76e board for detecting the tool and for protecting against over travel, and an air solenoid controls an air blast to clear chips between the probe and tool. Reproducibility on a CNC retrofitted mill is high but accuracy is so-so. A good amount of the video is the analysis of sources of error.Channel Love: Likes 👍 are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comChapters00:00 - Introduction03:08 - Initial testing04:27 - Backlash and homing error07:07 - Spindle nose error08:28 - Modeling tilt error10:06 - Tramming12:05 - Probe elevation13:07 - Following-error15:14 - Error modeling18:21- Closing thoughtsgithub.com/kentavv/kvvcreateshttps://www.notion.so/Tool-length-probe-8b99d48e0f244559a89007f41daf0a2dParts from Amazon (affiliate links):Automatic Tool Sensor: amzn.to/31exhhRAir solenoid: amzn.to/3l5plHESilicone Tubbing 2mm ID x 4mm OD: amzn.to/3iYTF4MParts from McMaster:51835K232 D.O.T. Brass Compression Tube Fitting for Air, Straight Adapter, for 1/4" Tube OD x 1/4 NPTF Male62005K133 Air Flow Control Valve, Elbow, 1/4" Push-Connect Female Inlet x 1/4 NPT Outlet5097T41 D. O. T. Hard Nylon Plastic Tubing for Air Opaque Black, 11/64" ID, 1/4" OD, 25 ft.4429K412 Low-Pressure Brass Threaded Pipe Fitting, Bushing Adapter with Hex Body, 3/8 Male x 1/4 Female NPT4464K562 Low-Pressure 302 Stainless Steel Plug with Hex Drive, 1/4 NPTF5975K12 Aluminum Right-Angle Flow Rectangular Manifold, Anodized, 4 Outlets on 1 Side, 3/8 NPT, 6-1/4" Long4450K3 Muffler, 3/8 NPT Male, Steel, 23 scfm @ 100 PSI Maximum Flow Rate47865K22 Brass On/Off Valve with Lever Handle, 3/8 NPT Female44615K463 Standard-Wall Steel Pipe Nipple, Threaded on Both Ends, 3/8 NPT, 4" LongParts from Northern Tools:Milton M-Style Safety Coupler — Push Button, 1/4in. MNPT, Model# S99706#KvvCreates, #LinuxCNC, #CNC
KvvCreates Shop Highlights Kent VanderVelden 2020-09-11 | Highlights from the shop of the last four years. Thank you to everyone who checked out my work. Special thank you to those who contributed with suggestions. When a project is not going well, it's easy to get down, but just look at all that's been accomplished, and be proud of our efforts. Small efforts accumulate!All segments of the video are from this channel's video. Thumbnail image from the Carbinite Metal Coatings IMTS 2018 booth. Easier to get into the car than out of it.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates
Upgrading a California Air Tools 10020C Compressor Kent VanderVelden 2020-09-05 | The California Air Tools 10020 compressor is marketed as a quiet compressor, but as stuff wears out, the compressor gets loud. To improve it, safety couplers replace the originals and the unloader valve is muffled. Empty to full cycle times reduces to 123s from 330s. Sound levels reduce so that it's practical to work in a small shop without hearing protection.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comProduct links (Amazon Affiliate links):CAT-10020C air compressor: http://amzn.to/29UbZdcMilton M-style safety coupler: amzn.to/3bxcAkUSolenoid: amzn.to/3i6xARGMcMaster partsD.O.T. Brass Compression Tube Fitting: mcmaster.com/51835K2321/4" NPT 21 scfm @ 100 PSI Muffler: mcmaster.com/4450K2https://www.notion.so/Air-compressor-repairs-6a369f38c7604809a38652573a0b7188Kamtechnik's improvements:instagram.com/p/BguIRShHxwQinstagram.com/p/BQrFSTOjBQMImprovements by others to consider:youtu.be/ktQ7dUpy0eI#KvvCreates, #CaliforniaAirTools, #AirCompressor,
Touchscreen for Clough42 Electronic Leadscrew ELS Kent VanderVelden 2020-08-28 | A Clough42 lathe electronic leadscrew is enhanced with a Nextion touchscreen and a carriage mounted feed-stop switch. The original lathe ELS functionality is maintained including the seven-segment display.Likes 👍 are free. Channel Love: paypal.me/KentVanderVeldenBusiness Inquiries: I'm a freelance scientific programmer: kent@confluencerd.comNextion NX8048K050 touchscreen (Amazon Affiliate link): amzn.to/32xne6ZImproved interface: youtube.com/watch?v=pGQwLcGuwawgithub.com/kentavv/electronic-leadscrew/tree/feature-nextion-pureChapters00:00 - What is an electronic leadscrew?01:12 - Demonstration02:23 - Disaster03:02 - Potential improvements05:01 - Closing#KvvCreates, #Nextion
CNC Home Switch Installation LinuxCNC Kent VanderVelden 2020-08-18 | Home switches are added to a LinuxCNC retrofitted mill to create a convenient and consistent starting position on startup. LinuxCNC then provides software based hard limits for each axis, preventing collisions with axis endpoints, and verifies loaded files are within the work envelope of the machine. With small inductive sensors, the home switches can be tucked away, protected from chips and coolant. While hardware limit switches are meant to save the machine for an expected over travel, home switches are used every time the machine starts and software can be used to simulate limit switches, especially if the position is driven by closed-loop motors. The home switches are attached a Mesa 7i76e board and the mill is a PM25 CNC retrofit.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comChapters00:00 - Introduction01:27 - Machine sensor targets02:48 - Install sensors and targets04:12 - Demonstration04:45 - Closing thoughtsParts that I used (Automation Direct)OPT2107 - Wenglor mounting bracketAHS-CP-1A - Inductive proximity sensor, PNP, N.C.Q8165-1 - Quabbin control and signal cable, 3 conductors, 24 AWGhttps://www.notion.so/Installing-home-switches-6a32047568f443fb822a306c894896d4#KvvCreates, #LinuxCNC, #CNC
PCB Photography for Reverse Engineering Kent VanderVelden 2020-08-11 | Reverse engineering a printed circuit board may begin with a high resolution image of the PCB. In this video I show my setup for photographing a PCB that I'm reversing, use of Photoshop for stitching and aligning the images of each side of the board, and muse about how software may improve the process.Channel Love: Likes 👍 are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comPhotograph hardware I used (Amazon Affiliate links)Canon 100mm macro lens: amzn.to/3ag5L6jCanon 80D camera body: amzn.to/3fOWzXIPlanar touchscreen monitor: amzn.to/3agDFrVChapters00:00 - Introduction00:26 - Photography setup07:37 - Stitching images13:24 - Aligning board sides22:25 - Isolating tacks and vias#KvvCreates, #Reversing, #ReverseEngineering
Nextion Arduino Intro Temperature Monitor Fan Controller Kent VanderVelden 2020-08-02 | A Nextion touchscreen display and Arduino Uno together monitor the temperature of a 750W AC servo motor and control a cooling fan. IR based non-contact and contact temperature sensors are compared. I2C interfacing across voltage regions considered. Introduction to Nextion programming. The AC servo drives the spindle on a DIY CNC mill where the servo may operate for hours.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comgithub.com/kentavv/fan-controllerhttps://www.notion.so/Fan-controller-4b97f6f1ad9a44319c0e35e589f2d0a7Bill of materials (Amazon Affiliate links):Arduino Uno R3, DIP version: amzn.to/2Ekh8hUArduino Uno R3, SMD version: amzn.to/3jF4XfJArduino Uno R3 Bare Shield: amzn.to/3hA0LfqStraight Headers: amzn.to/2ZXLKOtMurata DC-DC Converter OKI-78SR-12/1.0-W36H-C digikey.com/product-detail/en/murata-power-solutions-inc/OKI-78SR-12-1-0-W36H-C/811-3294-ND/6817699Nextion Enhanced NX4832K035: amzn.to/2BzLn3oNextion GPIO Breakout: amzn.to/300HcXzDS18B20-based Contact Temperature Sensor: amzn.to/32WuU4uOTI-301-based Non-contact Temperature Sensor: amzn.to/32WzyzEMLX90614ESF-based Non-contact Temperature Sensor: amzn.to/2CQswS5Noctua NF-F12 industrialPPC-24V-3000 Q100 IP67 PWM: amzn.to/3g4mzQ6Table of contents:0:00 Introduction0:25 Monitoring and cooling AC servo motor1:22 Overview2:18 Teardown4:14 Sensor defects and Arduino overheating5:48 IR non-contact vs contact sensor response7:14 I2C level shifting: 3.3V, 5V12:50 Nextion programming20:12 Closing #KvvCreates, #Nextion, #Arduino
AC servo motor for CNC mill spindle: Questions and answers Kent VanderVelden 2020-02-16 | What's worked and what's not about using an AC servo motor (DMM Tech DYN4) on a LinuxCNC CNC retrofitted Precision Matthews PM-25MV milling machine. Many of these questions came from viewers and I hope this summary video will help the next person. I've tried to be very factual but mistakes are likely about the cause for problems that I didn't fully solve. Next video will describe the LinuxCNC DYN4 serial interface.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comPrevious video detailing the mounting of the servo motor: youtu.be/PSFcV2C455UVarious LinuxCNC configurations: github.com/kentavv/kvvcreatesDMM DYN4 Python serial module: github.com/kentavv/dmm-dyn4FLIR batch processing Python module: github.com/kentavv/flir-batch-process3D model of the mounts, shroud, etc.: github.com/kentavv/kvvcreates/tree/master/pm25mv%20cnc%20millTable of contents00:00 Introduction00:32 What are the advantages of the stock BLDC motor?00:44 Why upgrade the BLDC motor? 01:22 Why not just replace the original drive?01:40 Why a servo motor? Why not a VFD driven induction motor?02:20 Why not a servo motor?03:03 What’s the simplest way to interface the servo motor?04:24 Is there a more featureful way to interface the servo motor?06:05 How about torque control mode?06:28 Why not use the stock v-belt? Aren’t timing belts noisy?08:03 Why use the motor’s encoder? Isn’t a spindle mounted encoder better?11:21 Could I have made a more complicated setup?13:12 Why not use a larger power servo than the original 750W BLDC?15:02 Why select a servo with a brake? Doesn’t the brake harm performance?16:09 Is there electrical noise from the servo drive?18:20 Should the high-voltage electronics be installed into their own enclosure? 19:06 Could the DYN4 serial interface be used?20:05 Has surface finish improved?22:59 Are the electronics for a CNC retrofit expensive?23:39 Does the motor run hot?24:37 Why has this video taken so long to complete?25:19 Are the LinuxCNC configuration files available?25:29 Would I do this all again?26:10 Thank you#KvvCreates, #LinuxCNC, #CNC
Make AC Servo Motor Mounts For CNC Mill Spindle (DMM DYN4) Kent VanderVelden 2019-11-19 | An AC servo motor is mounted to a DIYCNC mill. Aluminum mounts machined while holding the servo with 3D printed parts. The DMM Tech DYN4 AC servo replaces the stock BLDC spindle motor on a LinuxCNC CNC retrofitted Precision Matthews PM-25MV milling machine. Channel Love: Likes 👍 are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comRelated videos3D Printed Mounts: youtu.be/eBZroTVlY1UChapters0:00 Introduction0:29 Sharing Experience2:35 Installing Servo Motor6:34 Making Mounts#KvvCreates, #LinuxCNC, #DIYCNC
AC Servo Spindle Motor, 3D Printed Mounts, DMM DYN4, PM25 Mill Kent VanderVelden 2019-11-11 | An AC servo motor (DMM Tech DYN4) replaces the stock BLDC spindle motor on a LinuxCNC retrofitted Precision Matthews PM-25MV milling machine. Video shows 3D printed motor mount, keyway broaching on a lathe, and initial testing. Second video will be of the aluminum mount, timing belt and pulleys, and the electrical. 3D printing motor mounts could bootstrap a spindle motor replacement in an emergency.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #LinuxCNC, #CNC
How to measure drilling thrust force (feed force) Kent VanderVelden 2019-11-01 | Thrust force or feed force of a CNC mill is measured to predict the maximum chisel point drill bit that that the mill can support. Software commands LinuxCNC to advance the mill into a scale until following-error from the z-axis servo motor exceeds a threshold.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comFollowing-error video: youtu.be/YY4mv6HgKcUTesting PM25 kit with Leadshine Easy-Servo motors video: youtu.be/KuX1QdGcGJ0PyMachining Python module GitHub page: github.com/kentavv/pymachiningMetal Cutting Theory and Practice (Amazon Affiliate link): amzn.to/2qhGA0f#KvvCreates, #LinuxCNC, #CNC
Reverse Engineer Parts with Computer Vision Kent VanderVelden 2019-10-11 | Reverse engineer a machined part with computer vision and touch probe. Find holes in a part with a camera and drive LinuxCNC to probe holes with a Haimer 3D Sensor. The mechanical gauge is read by a second camera. This setup could be used for reverse engineering a part or verifying machining operations. Computer vision (or machine vision) software is written in Python and uses OpenCV. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comPrevious video: youtube.com/watch?v=w3novypPqosGitHub page: github.com/kentavv/haimer_probeSubscribe for new content: http://bit.ly/29szyxl#KvvCreates, #LinuxCNC, #CNC
Machine vision, gauge reading, LinuxCNC probing Kent VanderVelden 2019-09-18 | Machine vision reads the mechanical gauge of a Haimer 3D Sensor and Python sends commands to LinuxCNC to automatically touch-off, similar to an electronic probe.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comNext video: youtube.com/watch?v=7mBQwIzaiaQGitHub page: github.com/kentavv/haimer_probe#KvvCreates, #LinuxCNC, #CNC
Wide Kurt vise jaw plates replacement Kent VanderVelden 2019-09-02 | Vise jaws replacement: a set of simple to make 12" milling vise jaw plates are made to hold large parts in a 4" Kurt vise on a DIY CNC mill.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comCNC Umbau's mill table vise: youtube.com/watch?v=UImay5P_zeI#KvvCreates, #CNC
Solid Tool Post Mount, Best Lathe Upgrade, South Bend Lathe Kent VanderVelden 2018-12-12 | Improve rigidity and available tool sizes with a solid tool post mount and replace a weak lathe compound. Since converting the lathe to CNC, the compound is rarely used and it's lack of rigidity has created problems. Aloris AXA quick change tool holder is mounted to a SouthBend SB1001 lathe CNC conversion.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comChapters:0:00 Introduction2:32 Machining7:52 InstallationRobin Renzetti's design that inspired everyone: youtube.com/watch?v=pG3YSfgyJPIRivers Company's (Vik Rivers) 3d printed integrated tool post and cross slide design: youtube.com/watch?v=Vj7QT81d08AStefan Gotteswinter's design: youtube.com/watch?v=HfcU_cWs1Dg#KvvCreates, #SB1001, #CNC
PM25 BLDC spindle drive replacement from Anaheim Automation Kent VanderVelden 2018-11-29 | A BLDC drive from Anaheim Automation is tested as a replacement to stock spindle drive of the PM25 mill. The stock drive is not documented, lacks a fault signal, and responses slowly to direction and speed changes limiting rigid tapping. The Anaheim Automation MDC300-120151 drive has advantages but with the stock PM25 spindle motor, there are some gotchas including poor torque at low speeds, poor speed regulation, and a few others. I'm still looking for a suitable replacement for general use.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #PM25MV, #CNC
Rigid tapping and thread milling on a PM25 LinuxCNC mill Kent VanderVelden 2018-11-19 | Rigid tapping and threading milling are attempted on a Precision Matthews PM25 LinuxCNC CNC conversion. To allow rigid tapping, a spindle encoder is added by attaching a rotary encoder to the top of the drawbar. The differential signals from the encoder are converted to single-ended and then passed to the fourth axis encoder input of a Pico Systems Universal Stepper Controller. LinuxCNC is the CNC controller. With a 2500P/rev encoder, rigid tapping works well at 400 RPM, but the required sampling rate is too high to support 800 RPM. At 400RPM, the stock PM25 spindle motor does not have sufficient torque in the low end with the high speed belt speed to reliably form tap 1/4"-20tpi but cut threads are reliable.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #PM25MV, #CNC
IMTS 2018 Chicago (International Manufacturing Technology Show) Kent VanderVelden 2018-09-20 | IMTS 2018, the International Manufacturing Technology Show, is a biannual manufacturing show in Chicago, IL, USA. Nearly 130,000 attendees and 32 acres of exhibits. Dad and I had three days in Chicago, attended the show half of that, and could easily have filled twice that time. Thank you to Misumi for the tickets.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #IMTS2018, #IMTS
Camera XY positioning stage - Design and CNC machining Kent VanderVelden 2018-09-17 | An XY CNC positioning stage is designed, machined, assembled and tested. A CNC positioning stage is simply a machine for moving an object under computer control accurately. This stage moves a camera along two axes and is part of a larger plant imaging system. Researchers use information collected from this machine to rank treatments that improve food production including yield and stress tolerance.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #Phenotyping, #PlantScience
Spindle lock for PM25 CNC milling machine (improved) Kent VanderVelden 2018-05-01 | An improved spindle lock is added to the Precision Matthews PM25MV milling machine to safely and quickly change the tool. The improvements include a switch to tell LinuxCNC when the spindle is locked, preventing attempts at motion while locked, and a change that hastens operation. The spindle lock is installed inside of the head to avoid changing the belt drive or the belt guard. Faster tools changes greatly improves the productivity of the CNC conversion. Spindle lock concept may work on similar mills, e.g., Grizzly G0704 and Titan TM25.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comRelated videos:youtube.com/watch?v=N3u1j7b4haoyoutube.com/watch?v=D033PWUsiTsthingiverse.com/thing:2996262Plunger switch: automationdirect.com/adc/Shopping/Catalog/Sensors_-z-_Encoders/Limit_Switches/Precision_Limit_Switches/Ball_Plunger_(10_micron_repeat_accuracy)/BP060A-LChapters:0:00 Introduction1:25 Machining6:55 Installation7:47 LinuxCNC#KvvCreates, #DIYCNC, #PM25MV
Full Extension Drawer Slides Installation Onto Aluminum Extrusion Kent VanderVelden 2018-04-18 | Full extension drawer slides are installed onto aluminum extrusion framing at a right angle to create a sliding tray. The machine used as an example is a plant imaging or plant phenotyping instrument, where operators will lift several hundred heavy trays into position each day. Researchers use information collected from this machine to measure treatments to improve food production including yield and stress tolerance.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #Phenotyping, #PlantScience
Evolution Rage2 vs DeWalt DW872 for cutting aluminum Kent VanderVelden 2018-02-11 | The Evolution Rage2 and DeWalt DW872 MultiCutter cold cut saws are compared for cutting aluminum. The Evolution EvoSaw380 may solve the shortcomings of both saws.Likes 👍 are free. Channel Love: paypal.me/KentVanderVeldenBusiness Inquiries: I'm a freelance scientific programmer: kent@confluencerd.comAmazon Affiliate links:DeWalt DW872 saw: http://amzn.to/2EV2WrPEvolution Rage2 saw: http://amzn.to/2H2l83jEvolution EvoSaw380: http://amzn.to/2CcxJxtEvolution blade for aluminum: http://amzn.to/2EVe87VReview of these saws on YouTube:Cut lubrication: youtube.com/watch?v=6Vr2vv0GAuwDeWalt DW872 review: youtube.com/watch?v=XeKmDBpBEooChapters0:00 Introduction2:13 Compare performance5:18 Compare price#KvvCreates, #DeWalt, #EvolutionPowerTools
Make a Bulkhead Main Power Connector IEC C13 C14 Kent VanderVelden 2018-01-07 | A bulkhead connector is made, to deliver main power safer, without exposed terminals. Starting with a Tripp Lite extension, the IEC C13 C14 connectors are scanned and parts designed for CNC machining. The bulkhead connector is installed into Misumi steel clad foam panels and installed in Confluence R&D's plant imaging and phenotyping machine. Power cables with IEC C13 and C14 connectors are commonly used electronics.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comTripp Lite IEC13 to IEC14 cable: http://amzn.to/2Ekd8Zc (this is the important one for this project)Tripp Lite IEC13 to NEMA 5-15P cable: http://amzn.to/2CSRejKEthernet CAT6 RJ45 bulkhead connector: http://amzn.to/2m9IdboUSB bulkhead connector: http://amzn.to/2qz4zb73M 21210 Super 77 spray adhesive: http://amzn.to/2CR7CAr#KvvCreates, #CNC
Improve CNC milling performance of magnetic door catch sensor bracket Kent VanderVelden 2017-12-18 | Using improved CNC milling parameters from the last video, a magnetic door catch is machining and required time is compared to previous work. Performance is improved and required time drops from 60 to 9.5 minutes. The magnetic door catch is from Misumi and has a sensor which attaches to an AutomationDirect CLIK PLC, which will disable motors when the door is open.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comMilling performance video: youtube.com/watch?v=QFaXcLZJD48Previous door catch and sensor theory video: youtube.com/watch?v=LHgH1jIrsYQ#KvvCreates, #CNC, #Machining
CNC Milling Tools, Spindle Load, and Performance Kent VanderVelden 2017-12-10 | Various tools are tested on a CNC mill to create the same part using similar operations. Machine performance is monitored for each tool to begin building a catalog of tool parameters for Fusion360 to control a converted PM25MV milling machine. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #PM25, #DIYCNC
Panel PC Installation - Logic Supply Cincoze P2002 Kent VanderVelden 2017-12-04 | A panel PC is an industrial computer that is installed into a cover panel, often is fanless, and typically has a number of useful I/O interfaces. Here I install a Cincoze P2002 panel PC from Logic Supply into a new plant phenotyping machine. The machine will help researchers measure plant performance and predict which plants will to produce more food. I had hoped to avoid the need for a PLC by using GPIO pins on the panel PC, but they don't work well with Linux currently. The PoE ports will eliminate the need for a separate power injector. The panel PC is installed into a Misumi cover panel to create a clean and professional look. Industrial switches (from Automation Direct) are also discussed and installed.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #Phenotyping, #PlantPhenotyping
CNC Lathe Conversion Kit South Bend BDTools SB1001 Kent VanderVelden 2017-11-18 | CNC lathe conversion kits save time while teaching. A South Bend SB1001 (8k) 8x18 lathe is CNC converted with a BDTools CNC kit during a weekend. Electronics are added, LinuxCNC is installed and configured to use a parallel port, and test cuts with the CNC lathe are made.Channel Love: Likes 👍 are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comOther DIY-CNC lathe videos:CNC Lathe Panel: youtube.com/watch?v=JdhNRhK3TCY3D Printed CNC Kit: youtube.com/watch?v=SwvjGSoO09MSolid Tool Post Mount, Best Upgrade: youtube.com/watch?v=HAcEkeCF_PAChapters0:00 CNC Kit Installation3:34 Electronics4:07 LinuxCNC Installation5:24 Demonstration6:24 Conclusion#KvvCreates, #LinuxCNC, #DIYCNC
Spectrometer Introduction, Tear-down, and Data Analysis for Plant Phenotyping Kent VanderVelden 2017-10-23 | Spectrometers decompose light into a rainbow of colors and then measure each color accurately. In this video I tear-down a spectrometer, describe the theory, and use of a spectrometer. A recent leaf clip spectrometer is used to for a plant phenotyping application to predict tree lead species. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comFinally, I demo software that I've written for storing, organizing, analyzing (using PLS-DA), and reporting spectra. If you need help with a plant phenotyping project, let me know, I may be able to help your project.The geranium drought experiment is not fully described due to time. There's additional background information that's needed for understand water absorption spectra. The device used in the video is not ideal for a drought application and so the results are not clear. Let me know if you would more details.The spectrometer that is tore-down is from Ocean Optics. The leaf spectrometer is from CID Bioscience. A Microsoft Surface tablet is used to power the spectrometer and collect data. CID CI-710 Leaf Spectrometer: cid-inc.com/plant-science-tools/leaf-spectroscopy/ci-710-miniature-leaf-spectrometerOcean Optics USB4000: oceanoptics.com/product/usb4000-customPLS-DA paper ("So you think you can PLS-DA," Ruiz-Perez and Narasimhan): biorxiv.org/content/biorxiv/early/2017/10/21/207225.full.pdfOther PLS resources:Properties of Partial Least Squares (PLS) Regression, and differences between Algorithms: http://www.eigenvector.com/Docs/Wise_pls_properties.pdfA survey of Partial Least Squares (PLS) Methods, with Emphasis on the Two-Block Case: https://www.stat.washington.edu/research/reports/2000/tr371.pdfDiffraction grating explanation:youtube.com/watch?v=F6dZjuw1KUoyoutube.com/watch?v=U02-O5Z9E6Y#KvvCreates, #Science, #Spectroscopy
Chronos high-speed camera, YouTube compression, and AC/DC lighting discussion Kent VanderVelden 2017-09-26 | The best our eyes sample the action in the world is roughly 30 frames per second. In contrast, a new camera from Kron Technology samples up to nearly 39,000 FPS. This video is a discussion of discoveries since the unboxing such as the difference between the color and greyscale cameras including explanation of of Bayer filters, the effects of YouTube compression, AC vs DC lighting, and how to attach Canon lenses. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comLink to the non-YouTube compressed video: bit.ly/2x7gb36Canon EF to C-mount adaptors (Amazon Affiliate links)without an iris: http://amzn.to/2xPrsIWwith an iris: http://amzn.to/2x64SNEGitHub link to video analysis scripts: github.com/kentavv/kvvcreates/tree/master/video_comparePrevious Chronos video: youtu.be/0VXjLVW782A#KvvCreates, #ChronosCameras, #High-speed
Closed-loop stepper motor following-error monitoring Kent VanderVelden 2017-09-20 | A program is presented for extracting and plotting following-error of Leadshine Easy Servo closed-loop stepper motors. This building-block will help us explore if integrating machine status into LinuxCNC might help performance of a CNC milling machine. This is video is part of a series.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comLeadshine following-error plotting software: github.com/kentavv/leadshine_decodeKvv Creates: New videos weekly on machining, software, gadget teardowns, and electronics. Subscribe for new content: http://bit.ly/29szyxl#KvvCreates, #DIYCNC, #PM25MV
Chronos high-speed camera unboxing Kent VanderVelden 2017-09-10 | The best our eyes sample the action in the world is roughly 30 frames per second. In contrast, a new camera from Kron Technology samples up to nearly 39,000 FPS. In this video we unbox one of the cameras from the successful Kickstarter campaign and make a few slow motion videos. The Kron Technology Chronos 1.4 high-speed camera is a fantastic piece of equipment. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comMusic: musopen.org/music/1134/frederic-chopin/preludes-op-28#KvvCreates, #ChronosCameras, #High-speed
Import Misumi Parts Into Fusion 360 (Inventor, STEP, IGES formats) Kent VanderVelden 2017-06-29 | Learn how to import Misumi parts into Fusion 360, assign joints, and performing scripting. Misumi is a worldwide provider of part for industrial automation, with millions of configurable parts. Misumi's downloadable CAD models and Fusion 360 with as-built joints help an engineer to quickly design new machines. Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comKvv Creates Github: http://bit.ly/2umbgKG#KvvCreates
Simplify3D and Fusion 360 control 3D print infill material placement Kent VanderVelden 2017-05-22 | Controlling the placement and use of material is important for optimizing 3D prints for rapid prototyping and structural rigidity. Using Simplify3D and Autodesk Fusion 360 we explore ways to specify areas of greater infill to improve strength of 3D printed parts in areas requiring mechanical strength while minimizing material in other areas that are mainly cosmetic or to reduce weight.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comUpdate: In the last example, when exporting the STL, the visibility of all the stiffeners in the group must be toggled, not just the group. This requires one more step, open the group, select all the stiffeners, and press V to toggle visibility.#KvvCreates
Abrasive Blasting With Small Air Compressor Kent VanderVelden 2017-03-06 | Abrasive blasting with a small air compressor is practical with patience. A Cyclone Manufacturing bench-top blast cabinet is attached to California Air Tools CAT-10020C compressor, the cabinet improved, performance tested, and suggestions made. Using abrasive or glass bead blasting is a great way to deburr and improve the finish of a machined part by blending tool marks with surface peening.Channel Love: Likes 👍 are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.comModel files: thingiverse.com/thing:2989956Chapters:0:00 Introduction1:39 Installation4:30 Blasting demo6:18 Orifice size8:26 Compressor runtine10:32 Airflow simulation#KvvCreates, #Blasting, #SandBlasting
Make Heatsink For Stepper-Servo Motor Drive Kent VanderVelden 2017-02-13 | A heat sink for Leadshine ES-D508 Easy Servo motor drives is designed, machined, and tested. Lessons learned are discussed and testing is done using thermography.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #DIYCNC
Machining Socket for Ball Screw Retainer Kent VanderVelden 2017-01-18 | A custom socket is designed in Fusion360 and machined on a lathe and CNC mill from steel. The socket is used to tighten the retaining nut of a Misumi ball screw support block. The socket enabled torquing to the recommended specifications. I did not find an available tool that does this same function.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #DIYCNC
CNC Machining Disasters Kent VanderVelden 2017-01-05 | Mistakes are some of the best teachers despite a common desire to forget them quickly. This video is a collection of machining outtakes recorded during 2016 and what I learned. Mostly CNC milling and 3d printing. Thank you to everyone for there support in 2016 and continuing support into 2017. I've greatly enjoyed all the conversations we've had.Channel Love: Likes are free. paypal.me/KentVanderVeldenBusiness Inquiries, I'm a freelance scientific programmer: kent@confluencerd.com#KvvCreates, #DIYCNC
