Craigs DIY CarReplacing the accessory belt and the commonly failing idler and automatic tensioner on a Duratec HE. This car is a Mondeo Mk3 but the engine and pulley layout is similar or identical in other cars that use the same engine, including the Focus and some Mazdas and Volvos.
How to: Change auxiliary belt & pulleys, Ford Duratec HE (Mondeo Mk3) & Mazda LFCraigs DIY Car2019-02-16 | Replacing the accessory belt and the commonly failing idler and automatic tensioner on a Duratec HE. This car is a Mondeo Mk3 but the engine and pulley layout is similar or identical in other cars that use the same engine, including the Focus and some Mazdas and Volvos.
(Using the above links helps support my channel and is appreciated!)Ford dash fan blower resistor pack & strange air-con behaviorCraigs DIY Car2023-10-18 | My dash fan control was exhibiting weird behavior. The fan only working on some positions and not others is usually the blower resistor pack, but in my case the air-con was only working in inverse with the fan. What gives?
The car is a Ford Mondeo Mk3 (2002), but this video will be applicable to many other vehicles.
Using the above affiliate links helps support my channel and is appreciated!A Mondeo water leak, and removing the rear wiper arm & grommetCraigs DIY Car2022-12-18 | Tracking down and sealing a water leak on the Mondeo, and removing/replacing the rear windscreen wiper arm and its grommet.
You will need: * Silicone sealant. Amazon links ~ US: http://amzn.to/2wblMp2 | UK: http://amzn.to/2eYIYU5 * Rubbing alcohol * 13 mm socket & ratchet. * Tissue paper.Quick tip: Best choice HT ignition leads replacement - OEM or upgrade?Craigs DIY Car2022-12-10 | Aftermarket HT leads manufacturers make lots of claims, do they make any sense? Let's see what a reputable brand has to say, and how a standard OEM replacement set test out.
High tension leads (cables) are a service item really and should be replaced with a new (not used) set. Try Amazon ~ US: amzn.to/39FPaYB | UK: amzn.to/2Q1kidq
(Using the above Amazon links helps support my channel and is appreciated!)Review: BOSCH Gigalight Plus 120 UPRATED headlight bulbs - unboxing & comparison vs OEMCraigs DIY Car2022-10-08 | Review & test of BOSCH Gigalight Plus 120 headlight bulbs, with overview and comparison with standard bulbs. My old Philips X-tremeVision +130% bulb died finally so time for a change.
These "+" halogen bulbs are not more powerful than regular bulbs, nor do they necessarily output more total lumens (light), as both these factors are restricted by regulations. Rather, they use various tricks to improve the quality of the beam and give a perceived improvement.
Measured light color was a little whiter in particular places (where the light finds its way through the blue filter, obviously). The beam itself is excellent, clearly brighter. Actual comparison with standard Philips OEM bulbs is at the end of the video.
(Using the above Amazon links helps to support my channel and is appreciated!)Do CATS know how to use PEDESTRIAN CROSSINGS ?!Craigs DIY Car2022-10-02 | That is all.
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Cute cat using pedestrian crossing.How to: Replace steering rack (Ford Mondeo Mk3)Craigs DIY Car2022-05-28 | Removing and installing the steering gear on my Ford Mondeo (2002). Generally applicable to all FWD vehicles especially Fords. Including lowering the rear half of the front subframe.
In this job I also swapped over the track rods and did a power steering fluid flush. These are elaborated on in their own videos: Video on how to check the track rods: youtu.be/DerpCk-nsvQ Video on changing the outer tie rod ends: youtu.be/dPTH4fARfT0 Video on changing the inner tie rods: youtu.be/9rcXiA8UK-w Video on power steering flush: youtu.be/G7d9tPd-5so Video on greasing the compensator shaft: youtu.be/RWs6Sg9ssng
You will need: * Replacement steering gear, new or reconditioned * If swapping tie rods, tool to suit. Amazon ~ US: amzn.to/373YWrz | UK: amzn.to/3vUlRxJ * Spanner or crowfoot attachment for bar to suit track rod lock-nut (24 mm shown). An adjustable spanner may turn a nut that's not tight * Adjustable spanner or vise-grips (locking pliers) to hold tie rod while turning lock-nut * Socket and spanner to suit stud nut (15 mm shown) * Hex key to suit stud (5 mm shown) * 1/2" breaker bar with a 12" or 18" extension & various good quality sockets up to 21 mm hex * Ratchet handle (convenient) * Hammer * Torque wrenches small & large (important) to suit ranges ~20 Nm and ~140 Nm respectively. The 1/2" wrench in the video ~ Amazon US: http://amzn.to/2g1zGoJ | UK: http://amzn.to/2gJ7sAg * Thread locker * Axle stands, jack, and secondary mechanical jack to support subframe * Beam (e.g. 2x4 wood) to support subframe * Male torx drive bits and adaptors for ratchets and wrenches * Oil drain pan * Replacement power steering fluid. Originally to Ford specification M2C195-A (old)... Amazon UK: amzn.to/2RSCeWB ...superseded by M2C204-A2 (new)... Amazon UK: amzn.to/2QsyVsr Or, follow the Ford TSB (07-1-7) and use Mercon V... Amazon US: amzn.to/2Bre2U8 | UK: amzn.to/2SeBoni ** Warning! Some fluid product listings online are listing Ford spec M2C938-A as a replacement for M2C195-A. That is Mercon LV ATF and I'm fairly sure it's an error.
(Using the above Amazon links helps support my channel and is appreciated!)How to: Replace inner tie rods (Ford)Craigs DIY Car2022-05-01 | How to: Change inner tie rods on your steering track rod, with an effort to maintain alignment.
The vehicle featured is a Ford Mondeo Mk3 (2002) but this process is generic.
You will need: * Replacement tie rod(s), ideally with replacement boots. You can usually find on Amazon ~ US: amzn.to/3OMPp9b | UK: amzn.to/3LxRpQx * Tie rod tool to suit. Amazon ~ US: amzn.to/373YWrz | UK: amzn.to/3vUlRxJ * Spanner or crowfoot attachment for bar to suit track rod lock-nut (24 mm shown). An adjustable spanner may turn a nut that's not tight * Adjustable spanner or vise-grips (locking pliers) to hold tie rod while turning lock-nut * Socket and spanner to suit stud nut (15 mm shown) * Hex key to suit stud (5 mm shown) * Breaker bar * Ratchet handle (convenient) * Hammer * Torque wrench (important). The wrench in the video ~ Amazon US: http://amzn.to/2g1zGoJ | UK: http://amzn.to/2gJ7sAg * Thread locker.
(Using the above Amazon links helps support my channel and is appreciated!)How to: Ford power steering fluid flush & changeCraigs DIY Car2022-04-17 | A complete flush and replacement of power assist steering fluid on a Ford Duratec HE. The car featured is a Mondeo Mk 3 (2000--2007) but the process will be near identical on any other Duratec and indeed Ford.
Video on replacing the pump and tank: youtu.be/XYYCfJctcsw Also includes a flush with crank sensor disconnected.
You will need: * Power steering fluid, originally to Ford specification M2C195-A (old)... Amazon UK: amzn.to/2RSCeWB ...superseded by M2C204-A2 (new)... Amazon UK: amzn.to/2QsyVsr Or, follow the Ford TSB (07-1-7) and use Mercon V... Amazon US: amzn.to/2Bre2U8 | UK: amzn.to/2SeBoni ** Warning! Some fluid product listings online are listing Ford spec M2C938-A as a replacement for M2C195-A. That is Mercon LV ATF and I'm fairly sure it's an error. * Flat blade screwdriver * Torx bits and 1/4" wrenches to suit if you disconnect the lines from the rack * Rags to soak up spilled fluid. * Oil drain pan. * Funnel(s).
(Using the above Amazon links helps support my channel and is appreciated!)How to: Remove instrument dial cluster, Ford Mondeo (Mk3), change bulbsCraigs DIY Car2021-12-26 | Removing and reinstalling the instrument dial cluster on my Ford Mondeo Mk3 (2002), and changing the light bulbs.
Includes a lecture on LED retrofit bulbs and how to avoid being a muppet!
Related videos: * Access Ford hidden menu, dash self-diagnostics mode: youtu.be/ykL_Zry2PdM * Removing the dash center console: youtu.be/4ohMvNn5yIM * Removing glove box and accessing cabin fuse box: youtu.be/NFn4osUlu7cHow to: Replace cabin air filter (Toyota Yaris/Vitz 2nd gen 2006-2011)Craigs DIY Car2021-12-19 | Changing the cabin air filter on a Toyota Yaris AKA Vitz AKA Belta 2nd gen (XP90, 2005–2013), AKA Daihatsu Charade (2011–13). Featured is a 2006 Vitz with right-hand drive. Breathe a bit easier with a cabin air filtered through a new filter with activated carbon .
Attn: The correct airflow direction is downward, not upward as I indicate in the video. I was feeling some backflow around the edges. If you're not sure, stick some tissue paper in the middle to check.
(Using the above links will help support my channel and is appreciated!)How to: Hardwire dash camera front & rear w/ parking mode Toyota Yaris (Vitz)Craigs DIY Car2020-12-19 | Installing my old dual dash cam in the Yaris, hardwired with fuse-taps, all cabling hidden, and modes (driving/parking) ignition-switched. The cabin fusebox in the Yaris is annoying so I had to use other tricks.
To see a more detailed look at the wiring set-up here, watch my original video installing the same hardware in my Ford: youtu.be/bAE4gbzCXJE
Or, if you buy anything using my BlackBoxMyCar links, you get 5% off and so do I... US: https://blackboxmycar.com?ref:craig | Canada: https://blackboxmycar.ca?ref:craigs Other countries, use code CRAIG5 at checkout.
The cabling shown uses fuse taps and a proprietary power supply. You will need: * Dash cam & power supply, see above * Along with cables to suit. * Fuse tap(s), make sure you get the right size. The Yaris uses low profile minis, and I used a regular mini for my live power hack. Amazon links ~ US: http://amzn.to/2j0Stko | UK: http://amzn.to/2o3nGZC * Additional fuse(s) to suit, ~5 A is about right * Voltmeter * Tools to get behind trim. Screwdriver set.
Using the above links helps support my channel and is appreciated!Review: Viofo A129 PLUS Duo dash cam front/rear, parking mode, 1440p60 f/1.6, features & problemsCraigs DIY Car2020-11-13 | In-depth overview of Viofo's A129 Plus Duo car camera, another front & rear system using Sony sensors behind f/1.6 lenses, the front cam capturing 1440p60, proper hard-wired parking mode functionality, and wi-fi connectivity. Like the other Viofo cameras, power is via USB or a hardwire box, the included GPS mount records speed and location data, and they have optional polarizing filters.
The front camera is "quad HD" (2560 x 1440 px) at 60 FPS; the rear is the same-old 1080p30.
The camera is good value but this review unit with version 1.0 firmware has problems. Watch to find out.
Thanks to BlackBoxMyCar for supplying the review unit. If you buy anything using these links, you get 5% off and so do I... BlackBoxMyCar ~ US: https://blackboxmycar.com?ref:craig | Canada: https://blackboxmycar.ca?ref:craigs A129 Plus Duo & accessories ~ US: bit.ly/2IrJKYx | Canada: bit.ly/2It2GpQ Other countries, use code CRAIG5 at checkout.
Using the links above helps support my channel and is appreciated!How to: Make accessible the inflation valve on your spare wheel, which was hidden from you!Craigs DIY Car2020-09-19 | Why are some spare wheels installed upside-down with the tire's inflation valve inaccessible? A part-rant part-solution video.
This seems a particular problem with space saver spare wheels, which also use tyres that require the maintenance of relatively high pressure, meaning they need re-inflating all the more often.
(Using the above Amazon links helps support my channel and is appreciated!)How to: Replace Toyota side indicators with LEDs (2 options)Craigs DIY Car2020-07-26 | I had to replace the side indicator (blinker) bulbs on this Yaris Mk2 (AKA Vitz, Echo) and was not impressed to find they're a sealed unit wherein the bulbs cannot be accessed. Three choices then: break the lens off and replace the incandescent T10 bulbs, replace with retrofit LEDs, or do it the best way with these replacement LED upgrade units.
The units featured are for Yaris, Rav4, and Auris, but other cars will be a similar story.
If you want to retrofit T10 LED bulbs, I recommend the Philips ones shown in the video. Review: youtu.be/8XaKNN4DjN0 Amazon US: amzn.to/2KDWqvM
(Using the above Amazon links helps support my channel and is appreciated!)Review: Sun Block for Tires - a worthwhile tire treatment at last?Craigs DIY Car2020-07-18 | A review and test of a tire treatment that promises long term UV protection against the sun, while presenting a nice matt black look. This stuff essentially looks like a black paint, but if it both protects, and keeps sticking to, the rubber - I'm fine with that.
I don't like having to repeatedly add tyre shine, it's a waste of time and only lasts until it next rains - I wanted something permanent.
(Using the above affiliate link helps support my channel and is appreciated!)How to: Change air filter, Toyota Vitz / Yaris Mk2 / Daihatsu Charade (1.3 L)Craigs DIY Car2020-06-17 | Changing or cleaning the engine air filter on a Toyota Yaris AKA Vitz AKA Belta 2nd gen (XP90, 2005–2013), AKA Daihatsu Charade (2011–13). Featured is a 2006 Vitz with the 1.3 L engine. The easiest job on the car!
You will need: * Hands and fingers * New filter, try Amazon US: amzn.to/2C81GnM | UK: amzn.to/37AsyZk * ...Or a vacuum cleaner or compressed air to clean the old one. * Clean rag.
(Using the above links will help support my channel and is appreciated!)How to: Change oil & filter Toyota Vitz / Yaris Mk2 / Daihatsu Charade (service)Craigs DIY Car2020-05-08 | Draining and refilling oil and changing oil filter on a Toyota Yaris AKA Vitz AKA Belta 2nd gen (XP90, 2005–2013), AKA Daihatsu Charade (2011–13). Featured is a 2006 Vitz with the 1.3 L engine. Not a hard job to do every 10,000 km.
You will need: * Oil, full synthetic 5W-30 or other viscosity as spec’ed by Toyota in your locale. Amazon US: http://amzn.to/2m6ouqf | UK: http://amzn.to/2ms6iLb * New filter, try Amazon US: amzn.to/35Fw0kB | UK: amzn.to/3cey0T7 * Latex/nitrile gloves, try Amazon US: amzn.to/2YJ1CUQ | UK: amzn.to/3doCZ3Z * Jack & axle stands, ramps, or some other safe way of getting under the car. Do not use the vehicle's spare wheel jack. * 14 mm hex socket with bar and ideally a torque wrench for tightening. * Oil filter wrench if it won’t come off by hand, try Amazon US: amzn.to/2YJPQK0 | UK: amzn.to/2xIOnbB * Brake clean / degreaser and rags. * Oil pan to drain old oil. * Container in which to dispose of old oil. * Funnel.
(Using the above links will help support my channel and is appreciated!)How to: Check a misfire & replace HT ignition leadsCraigs DIY Car2020-03-11 | I had a misfire which quickly became bad. It turned out to be a failed HT lead. Here's how to find it, and replace ignition leads if necessary. The engine shown is a Duratec HE in a Ford Mondeo Mk3, but the principle is universal.
High tension leads (cables) are a service item really and should be replaced with a new (not used) set. Try Amazon ~ US: amzn.to/39FPaYB | UK: amzn.to/2Q1kidq
(Using the above Amazon links helps support my channel and is appreciated!)AT Metro bus dangerous driving, unsafe lane change and failure to give wayCraigs DIY Car2020-03-01 | Remuera Road, Auckland New Zealand.AT Metro bus red-light runningCraigs DIY Car2020-03-01 | Remuera Road, Auckland New Zealand.Dead car battery! How to check & replace a flat starter battery (the dreaded click-click-click)Craigs DIY Car2020-02-14 | Testing & replacing a failing car battery. If your car won't start and you have the usual clicking sound, before you run to the battery shop check that it really is the battery.
Using the above Amazon links helps support my channel and is appreciated!How to: Change FRONT disc brakes, rotors & pads (Mondeo Mk3, Jaguar X-Type)Craigs DIY Car2019-12-20 | Replacing the front brake pads and rotors (discs) on my Ford Mondeo (Mk3) (the same for the Jaguar X-Type), a complete guide.
Using the above Amazon links helps support my channel and is appreciated!How to: Change REAR disc brakes, rotors & pads (Ford Mondeo Mk3)Craigs DIY Car2019-12-14 | Replacing the rear brake pads and rotors (discs) on my Mondeo (2002 Mk3 hatchback), a complete guide.
== Official notes on retracting and aligning the piston for the Mondeo Mk3: ==
To 09-2004:
Left side ~ Align circular cutout on piston with raised nib. (This is the one shown in the video).
Right side ~ Align circular cutout on piston opposite raised nib.
Retract the brake caliper piston using a hex bit and applying pressure.
4 & 5 door ~
Retract left side by rotating COUNTERCLOCKWISE.
Retract right side by rotating CLOCKWISE.
Estate/wagon ~
Retract left side by rotating CLOCKWISE.
Retract right side by rotating COUNTERCLOCKWISE.
From 09-2004:
Align indents in the brake caliper pistons with the brake pad locating pins.
Retract the brake caliper piston using winding tool.
4 & 5 door ~
Retract left side by rotating CLOCKWISE.
Retract right side by rotating COUNTERCLOCKWISE.
Estate/wagon ~
Retract left side by rotating COUNTERCLOCKWISE.
Retract right side by rotating CLOCKWISE.
=====
Using the above Amazon links helps support my channel and is appreciated!How to tell worn brake rotors or pads: measuring discs & pad materialCraigs DIY Car2019-12-07 | How to identify worn disc brakes, both rotors and pads, using a pair of calipers, and some considerations, particularly in relation to floating caliper types (most cars).
Videos on replacing my Ford Mondeo's brakes ~ Rear rotors & pads: TBA Front rotors & pads: TBA
If you need a pair of digital calipers like the ones shown, try Amazon and stick to the steel (not plastic) versions: US: amzn.to/2LyTsqJ | UK: amzn.to/2P1l1LE
(Using the above Amazon links helps support my channel and is appreciated!)Review update: Eco-Plug oil drain plug insert after 10,000 kmCraigs DIY Car2019-11-16 | Almost a year before making this video, I installed the Eco-Plug drain plug insert. Here's an update on how it's held up since, and how it performs during its first oil change.
(Using the above links helps support my channel and is appreciated!)Auxiliary belt tensioner, noise & aftermarket replacements (Ford Duratec HE / Mazda L)Craigs DIY Car2019-10-15 | More on the Ford Duratec automatic accessory belt tensioner, which fails so often - identifying noise, and finding an aftermarket product that's more cost effective (and maybe better quality?!) than the Ford/Motorcraft version.
Earlier how-to video on replacing the tensioner & idler pulleys and the belt: youtu.be/ItND7vPozv8
The Continental Elite tensioner featured is part # 49405. Amazon: amzn.to/2VFScG2
Using the above links helps support my channel and is appreciated!How to: Test & replace overrunning alternator pulley (OAP) Ford, VW, Audi etcCraigs DIY Car2019-10-05 | Adventures in removing and replacing an overrunning alternator pulley. Short version: use an impact wrench for removal! But you can try with hand tools. Featured is a Visteon generator with an Ina pulley using a 33-spline removal tool.
You will need: * New pulley to suit. Check size & slip/thread directions. Try searching Amazon ~ US: amzn.to/2lvN0H6 | UK: amzn.to/2lvSVfr * Specialist pulley tool to suit your pulley. Try Amazon US: amzn.to/2mAVNrm | UK: amzn.to/2lygnZl * Long drive bit to suit alternator shaft, either hex or torx. Try Amazon US: amzn.to/2l1BAuG | UK: amzn.to/2mAYzwM * A good ring spanner to fit the pulley tool, and bench vice or extension pipe * Torque wrench with reversible torque suitable for ~85 NM * Good penetrating oil. Amazon US: amzn.to/2lylatN | UK: amzn.to/2lw25sl
(Using the above links helps support my channel and is appreciated!)How to: Hardwire install dash cam (VW Golf) or: access fuse box, A pillar, & courtesy lightCraigs DIY Car2019-09-28 | Installing my old dash cam in the Mk6 Golf with the same hardware from my Ford set-up, all cabling hidden, and power ignition-switched via a fuse-tap.
To see a more detailed look at the wiring set-up here, watch my original video installing the same hardware in my Ford: youtu.be/cZCQt_tXIi0
Or, if you buy anything using my BlackBoxMyCar links, you get 5% off and so do I... US: https://blackboxmycar.com?ref:craig | Canada: https://blackboxmycar.ca?ref:craigs Other countries, use code CRAIG5 at checkout.
The A119S is really a driving-only camera (no proper parking mode) so it's installed here to run only with ignition. To see a driving/parking install plus a rear camera, watch: youtu.be/bAE4gbzCXJE ... which features the Viofo A129 Duo, which is a front + rear set-up. Review: youtu.be/l07rtvNkHBs Or, newer version A129 Plus Duo: youtu.be/0VgWKLdtAcA
For these parking mode cameras from Viofo you would ideally use their 3-wire hardwire kit which makes life easy ~ Amazon US: amzn.to/2yKsp54 | UK: amzn.to/2YUeEeH or buy from BlackBoxMyCar and select the kit as an option.
The cabling shown uses a fuse tap and a hardwired USB power supply. You will need: * USB dash cam, see above * USB cable, length to suit * USB power adapter, featured is a dual socket unit with cable terminating in an SAE plug. Amazon links ~ US: http://amzn.to/2C4xDIs | UK: http://amzn.to/2krC1Ke * Fuse tap, make sure you get the right size. Amazon links ~ US: http://amzn.to/2j0Stko | UK: http://amzn.to/2o3nGZC * Additional fuse to suit, 5 A is about right * Other wiring and crimps or solder as required * Voltmeter * Tools to get behind trim. Various torx screwdriver bits.
Using the above Amazon links helps support my channel and is appreciated!How to: Remove alternator, Ford Duratec / Mazda L (Mondeo, Focus, Escape, Mazda, Volvo)Craigs DIY Car2019-09-21 | Removing and replacing the alternator (generator) on the petrol Duratec. A little awkward but perfectly doable. The car featured is a Mk3 Mondeo (2000-07); the alternator set-up does not vary much on the Duratec range but access may differ a little.
Diagnosing a faulty alternator: youtu.be/Q2AAMc9VIMo Removing the auxiliary belt in more detail: youtu.be/ItND7vPozv8 Changing an over-running alternator pulley (OAP): TBA
Try this Amazon search (add your car model) if you need a new alternator (but diagnose it properly first...) ~ US: amzn.to/2m67q9w | UK: amzn.to/2kVWf3a
You will need: * Jack & axle stands * Socket set with ratchet & breaker bar & short extension * Torque wrench suitable to 47 NM * Flashlight * Voltmeter.
(Using the above Amazon links helps support my channel and is appreciated!)How to: Replace rear quarter glass (Mondeo Mk3)Craigs DIY Car2019-09-14 | Some losers broke into my car! So I'm replacing my rear quarter window, which is a fixed glass pane at the back of the rear door.
To do this job properly on the Mondeo hatchback featured, you need to lower the main window glass so as to be able to move the quarter glass stile forward. So this video covers that as well as removing the door card for access.
Using the above links helps support my channel and is appreciated!Quick tip: VW/Audi lifting wipers away from windscreen (service position)Craigs DIY Car2019-09-07 | How to raise the windscreen wiper blades on modern Volkswagen and Audi vehicles, or put them into their 'service position'. You can't lift the wiper arms normally as they hit the bonnet edge, but the car can turn the arms so they will clear.
The car shown is a Mk6 Golf but the instructions apply generally for many late model VAG cars.
Other advice out there instructs to run the engine but you don't need to!How to: Hardwire install a dash cam front + rear with parking modeCraigs DIY Car2019-08-24 | Guide to installing a dual dash camera wired into the car with properly concealed cabling, no permanent mods to the factory electrics, and auto drive/park switching with ignition.
This video covers a dual-circuit install with a "3-wire" power supply that taps into a permanent-live feed as well as an ACC or ignition switched feed, so the camera knows whether the car is parked or driving. It also incorporates a power saver to prevent the camera flattening the car battery when parked.
If you buy anything using my BlackBoxMyCar links, you get 5% off and so do I... US: https://blackboxmycar.com?ref:craig | Canada: https://blackboxmycar.ca?ref:craigs A129 Duo & accessories ~ US: bit.ly/2UjMzh4 | Canada: bit.ly/2GWTucR Other countries, use code CRAIG5 at checkout.
You can obviously do the wiring any way you like. The method shown uses fuse taps and a hardwired Viofo power supply and battery saver box. You will need: * Dual dash cam with 3-wire power functionality, see above. (A simple USB powered camera cannot give you a true parking mode!) * Cabling to suit. * Power supply to suit camera, and battery saver box to kill power below set voltage. Shown is all-in-one to suit the Viofo camera but generic voltage cut-off can be done separately, e.g. Amazon links ~ US: amzn.to/2N5t8G9 | UK: amzn.to/2KHC3uA * Fuse taps, make sure you get the right size. Amazon links ~ US: http://amzn.to/2j0Stko | UK: http://amzn.to/2o3nGZC * Additional fuses to suit, 5 amps is about right. * Other wiring and crimps or solder as required. * Voltmeter. * Tools to get behind trim. Socket or spanner to work nuts/bolts for ground terminal.
(Using the above links helps supports my channel and is appreciated!)Ford investigation: Ford knew Focus, Fiesta models had flawed transmission, sold them anywayCraigs DIY Car2019-08-17 | Commentary on the Free Detroit Press' investigation into Ford's dual-clutch transmission troubles with the Focus & Fiesta. “Ford Motor Co. knowingly launched two low-priced, fuel-efficient cars with defective transmissions and continued selling the troubled Focus and Fiesta despite thousands of complaints and an avalanche of repairs, a Free Press investigation found.”
The transmission in question is the DPS6, Ford's first DCT type and used in the 2012-16 Focus and 2011-16 Fiesta, plagued by problems of “shuddering, slipping, bucking, jerking, hesitation while changing gears, premature internal wear, delays in downshifting and, in some cases, sudden or delayed acceleration.”
If you buy anything using my BlackBoxMyCar links, you get 5% off and so do I... US: https://blackboxmycar.com?ref:craig | Canada: https://blackboxmycar.ca?ref:craigs A129 Duo & accessories ~ US: bit.ly/2UjMzh4 | Canada: bit.ly/2GWTucR Other countries, use code CRAIG5 at checkout.
Using the links above helps support my channel and is appreciated!How to: Replace thermostat gasket Ford Duratec HE (Mondeo, Focus), fix leaking coolantCraigs DIY Car2019-07-04 | Changing the thermostat gasket on a Ford Duratec HE engine to fix leaking antifreeze. The car featured is a Ford Mondeo Mk3 (2000-2007) but the procedure is much the same for any car using the Duratec HE, e.g. the Focus Mk2, or Mazda LF.
You will also need... * Socket set, 1/4" 8 and 10 mm, ratchet handle and extension(s) * Small torque wrench accurate to 10 NM * Pliers or mole grips / vise-grips * Flashlight * Brake clean or solvent/cleaner and rags * Premixed coolant (to Ford spec WSS-M97B44-D) and funnel to top up lost fluid, OR all materials to do a full drain and refill (see coolant change video) * Helpful: small mirror.
(Using the above links helps support my channel and is appreciated!)How to: Replace valve cover gasket Ford Duratec (Focus, Mondeo, S/C Max, Mazda LF, Volvo)Craigs DIY Car2019-05-21 | Removing & replacing the valve (rocker) cover, and replacing the gasket, on a Ford Duratec HE engine, aka Mazda LF & Volvo 2.0L. These engines vary in their installations but the cover and gaskets are the same fundamental design.
You will need: * New gasket, Ford # 1220025 or Mazda LF02-10-230. Amazon links ~ US: amzn.to/2Ep0Y3T | UK: amzn.to/2HLFr6b * Gasket maker sealant. Permatex featured Amazon links ~ US: amzn.to/2VDmMhO | UK: amzn.to/2YGZXvA * Deep sockets 8 & 10 mm for the nuts & bolts * 15 mm deep socket or good crescent spanner for the plastic studs * Torque wrench suitable for 10 NM * Brake clean & rags
(Using the above links helps support my channel and is appreciated!)How to (fail): (Nearly) replace water pump, Ford Duratec HE (Mondeo Mk 3)Craigs DIY Car2019-04-27 | How to get half way through replacing a water pump, fail, and take it to a mechanic.
You will need: * 10 mm 1/4" socket * Replacement coolant * New pump and rubber grease
Using the above Amazon links helps support my channel and is appreciated!Engine knock & rattle: accessory belt pulleys or engine internals?Craigs DIY Car2019-04-19 | After replacing the accessory belt and idler/tensioner pulleys, this Ford Duratec HE developed an annoying knock or rattle under certain revs and loads. It's difficult to tell by ear whether a knock is coming from within the engine, or if it's maybe a bad pulley.
You can disconnect the belt from the crankshaft and run the engine safely for a short time, to identify if the engine is making the noise without the belt and pulleys being turned.
More detailed links for tools etc are in the specific videos above.
Using the above links helps support my channel and is appreciated!Speed limiters MANDATORY in new cars - but thats NOT the worst partCraigs DIY Car2019-04-05 | New EU regulations, which will also be mirrored in the UK, will require mandatory speed limiting behavior in new cars from 2022 onward. The mainstream media has been excitedly covering this, but few outlets have fingered what's been smuggled in under the cover of the limiter rules: requirements for black box data recorders that will spy on your driving on a full time basis, and provide evidence to police and prosecutors that you will be forced to hand over.
Sources: bbc.com/news/business-47715415 topgear.com/car-news/speed-limiters-are-they-good-idea theguardian.com/world/2019/mar/27/all-new-uk-cars-to-have-speed-limiters-by-2022-under-eu-plansGood vibrations... when awful engine noises are NOT so seriousCraigs DIY Car2019-03-31 | Some things turn out to be simple and not the nightmare you might be worried about. I had this annoying vibration in my engine, and immediately I'm minded to think on engine internals and something serious. But when you think about it, there are a bunch of things that could be making this sort of noise, and sometimes it's really simple.Review: Jack stand rubber padsCraigs DIY Car2019-01-23 | A quick look at some generic rubber pads for use with axle stands. They have a slotted channel intended to cradle the pinch weld along the bottom edge of most cars. The rubber seems tough and strong.
These are available cheaply direct from China. If you want them quickly, they are on Amazon. Branding seems to be generic.
Using the above Amazon links helps support my channel and is appreciated!Review: Eco-Plug oil drain plug & thoughts on stripped sump threadsCraigs DIY Car2018-12-22 | A review and discussion of the Eco-Plug threadless magnetic oil drain plug, intended to fix stripped sump drain threads and provide convenience for future oil drains. This is the 12-16 mm 1.25" length for damaged alloy sumps.
I chose this device out of all the other little inventions available as it seemed most likely to be a reliable long-term solution. It works as advertised but introduces a few caveats as discussed.
(Using the above links helps support my channel and is appreciated!)How to: Replace power steering pump and flush PS fluid (Ford, Duratec HE, Mondeo)Craigs DIY Car2018-12-19 | Removing and refitting a power steering pump, and flushing power steering fluid, on a Ford Duratec HE. This is Mondeo but the principle will apply generally.
If you want to drain the fluid using the drain pipe at the steering rack, or disconnect the lines at the rack, see this later video: youtu.be/G7d9tPd-5so
You will need:
* Jack & axle stands * Socket set with ratchet & bar * Quality flare nut spanner for the 18 mm hex line union fitting * Pulley puller if removing the pulley * Torque wrench * Vice grips * PTFE O-ring seal, Ford # 3518119 (required) * Replacement O-rings for the reservoir (if old ones damaged) * Power steering fluid, originally to Ford specification M2C195-A (old)... Amazon UK: amzn.to/2RSCeWB ...superseded by M2C204-A2 (new)... Amazon UK: amzn.to/2QsyVsr Or, follow the Ford TSB (07-1-7) and use Mercon V... Amazon US: amzn.to/2Bre2U8 | UK: amzn.to/2SeBoni ** Warning! Some fluid product listings online are listing Ford spec M2C938-A as a replacement for M2C195-A. That is Mercon LV ATF and I'm fairly sure it's an error. * A fluid pump of some sort to extract fluid from the tank before removing its hose. * Rags to soak up spilled fluid. * A container in which to catch old fluid. * Container in which to dispose of old fluid. * Funnel.
FordTechMakuloco's video on installing the high pressure line union PTFE seal: youtu.be/ImEbOb2bEbk
(Using the above Amazon links helps support my channel and is appreciated!)How to: Replace a suspension arm (Ford Mondeo Mk3)Craigs DIY Car2018-12-15 | Removing and replacing a rear suspension arm on a Mondeo hatchback. This is the 'tie bar' that runs lengthwise from the knuckle to the chassis but the principles are similar.
You will need... * New replacement part(s) * Set of decent sockets & bars and other assorted tools as shown in the video. * 1/2" torque wrench good for 120 NM. The wrench in the video ~ Amazon US: http://amzn.to/2g1zGoJ | UK: http://amzn.to/2gJ7sAg * Medium strength threadlocker (e.g. Loctite 243 [blue]). Amazon US: http://amzn.to/2DN3Upv | UK: http://amzn.to/2mTuVAv
N.b.: If you disturb alignment adjustment parts the car will need a new alignment after.
(Using the above Amazon links helps support my channel and is appreciated!)How to: Windshield chip repair using DIY kit - a 90% resultCraigs DIY Car2018-12-08 | Repairing a windscreen stone chip using a cheap repair kit. The outcome is not perfect but I say a 90% improvement on the original chip.
These kits will handle a stone chip up to about 1" or 25 mm maximum diameter. There needs to be physical access to the chip for the resin, and cracks can't be too long. Follow the instructions carefully.
(Using the above Amazon links helps support my channel and is appreciated!)Demo: Vgate iCar Pro OBD-II scan tool telemetry with Ford Duratec HE (Mondeo Mk3)Craigs DIY Car2018-10-31 | Follow up of my review of the Vgate iCar Pro OBD2 scan tool. This is a demonstration drive showing telemetry from the Bluetooth tool displayed in Forscan on Android. It's also intended to show normal* engine operation.
* The engine featured is a 2002 Ford Duratec HE after ~170,000 km. What's 'normal' here may not be for other engines. Also, you should note the limitations of the scan tool (and the Android video recording) with regard to the data display refresh speed.
Diagnostics PIDs displayed are... RPM: engine revs per crank position sensor VSS: vehicle speed, km/hr CHT: cylinder head [coolant] temperature, Celsius MAP: Manifold absolute pressure, volts SHRTFT1: Short term fuel trim, percentage LONGFT1: Long term fuel trim, percentage O2S11: O2 sensor bank 1 sensor 1 [sole upstream] volts O2S12: O2 sensor bank 1 sensor 2 [sole downstream] volts
(Using the above Amazon links helps support my channel and is appreciated!)Review: Vgate iCar Pro OBD-II scan tool, Bluetooth 4 BLECraigs DIY Car2018-09-28 | Review of the Vgate iCar Pro OBD2 Bluetooth scan tool, also available in a wifi version, for reading PIDs, viewing/clearing DTCs, and diagnostics procedures.
This is my updated answer to "what's the minimum you can get away with spending in order to talk to the car's full onboard diagnostics reliably".
(Using the above Amazon links helps support my channel and is appreciated!)Selecting new tyres with some objective research. And 10K subs...Craigs DIY Car2018-09-01 | No particular DIY project in this video, I just had some thoughts about the process of selecting new tyres when you need them.
And thanks to all subscribers, in recognition of passing the 10,000 mark recently on YouTube.How to: Retrofit LEDs to side indicators (Ford Mondeo)Craigs DIY Car2018-07-20 | Installing some decent LEDs in the side repeater indicators on the Mondeo.