Uploaded August 2026 | Updated September 2026, 3 weeks ago
In this video, we're taking a look at a Linear EGR system fault P0404 and P1404 on a 2002 GMC Yukon, and showing why understanding the circuit matters more than relying on a scan tool alone. When the bidirectional test keeps timing out, we switched to manual testing with a test light, jumper wire, and meter to identify the circuit design, verify EGR position feedback, prove the fault, and confirm proper flow. We also explain how to avoid damaging the PCM driver, why test lights still belong on computer-controlled circuits!!
π§ Looking for Deeper Training?
Whether you're a DIYer, an aspiring tech, or a working technician, ScannerDanner Premium gives you in-depth diagnostic training built around real testing and real troubleshooting:
π Join Here β 14 Days for $1
scannerdanner.com/join-scannerdanner-premium.html
On ScannerDanner Premium, you'll get:
*In-depth classroom lectures based on the material in my book
*Case studies with real vehicles brought into class
*Troubleshooting using proven diagnostic methods
*Access to our private forum
*Fundamental training in automotive electrical, electronics, and drivability diagnostics
π Want to Learn More About Diagnostics?
Check out my field manual, Engine Performance Diagnostics, available as both an eBook and paperback at:
π https://linktr.ee/scannerdanner
ScannerDanner Tools:
https://linktr.ee/scannerdanner
β οΈ Disclaimer:
ScannerDanner LLC is not responsible for misuse, unauthorized changes, or incorrect application of any information provided. Always follow proper safety protocols when using tools, equipment, or procedures discussed in this video. Use this content at your own risk.
00:00 Introduction
00:45 Reading trouble codes
01:55 Checking EGR Scan Data
02:21 Bidirectional EGR Test
02:50 Fighting my scan tool
03:50 Testing the EGR Valve Manually
04:01 Power-Side vs Ground-Side Switching
05:28 Identifying the Circuit With a Test Light
06:10 Testing the EGR Position Sensor
07:03 Manually Powering the EGR Valve
08:28 Jumper Wire EGR Test
09:40 Testing EGR Flow With the Engine Running
10:33 Sticking EGR Valve Confirmed
10:51 Understanding Power-Side Switching
12:59 Removing and Cleaning the EGR Valve
16:32 Retesting With Bidirectional Controls
19:23 EGR Closed-Position Relearn
21:52 Do Test Lights Belong on Computer-Controlled Cars?
23:02 How the EGR Relearn Actually Works
25:02 Final Test Drive
29:00 Key Takeaways
31:43 Final Thoughts
In this video, we're taking a look at a Linear EGR system fault P0404 and P1404 on a 2002 GMC Yukon, and showing why understanding the circuit matters more than relying on a scan tool alone. When the bidirectional test keeps timing out, we switched to manual testing with a test light, jumper wire, and meter to identify the circuit design, verify EGR position feedback, prove the fault, and confirm proper flow. We also explain how to avoid damaging the PCM driver, why test lights still belong on computer-controlled circuits!!
π§ Looking for Deeper Training?
Whether you're a DIYer, an aspiring tech, or a working technician, ScannerDanner Premium gives you in-depth diagnostic training built around real testing and real troubleshooting:
π Join Here β 14 Days for $1
scannerdanner.com/join-scannerdanner-premium.html
On ScannerDanner Premium, you'll get:
*In-depth classroom lectures based on the material in my book
*Case studies with real vehicles brought into class
*Troubleshooting using proven diagnostic methods
*Access to our private forum
*Fundamental training in automotive electrical, electronics, and drivability diagnostics
π Want to Learn More About Diagnostics?
Check out my field manual, Engine Performance Diagnostics, available as both an eBook and paperback at:
π https://linktr.ee/scannerdanner
ScannerDanner Tools:
https://linktr.ee/scannerdanner
β οΈ Disclaimer:
ScannerDanner LLC is not responsible for misuse, unauthorized changes, or incorrect application of any information provided. Always follow proper safety protocols when using tools, equipment, or procedures discussed in this video. Use this content at your own risk.
00:00 Introduction
00:45 Reading trouble codes
01:55 Checking EGR Scan Data
02:21 Bidirectional EGR Test
02:50 Fighting my scan tool
03:50 Testing the EGR Valve Manually
04:01 Power-Side vs Ground-Side Switching
05:28 Identifying the Circuit With a Test Light
06:10 Testing the EGR Position Sensor
07:03 Manually Powering the EGR Valve
08:28 Jumper Wire EGR Test
09:40 Testing EGR Flow With the Engine Running
10:33 Sticking EGR Valve Confirmed
10:51 Understanding Power-Side Switching
12:59 Removing and Cleaning the EGR Valve
16:32 Retesting With Bidirectional Controls
19:23 EGR Closed-Position Relearn
21:52 Do Test Lights Belong on Computer-Controlled Cars?
23:02 How the EGR Relearn Actually Works
25:02 Final Test Drive
29:00 Key Takeaways
31:43 Final Thoughts

![Theyve Been Dealing With This For 2 YEARS...[Part 2]
Link to part 1 https://youtu.be/ult80UQVJwU
π Want to Learn More About Diagnostics?
Check out my field manual, Engine Performance Diagnostics, available as both an eBook and paperback at:
π https://linktr.ee/scannerdanner
π§ Looking for Deeper Training?
Whether youre a DIYer, an aspiring tech, or a professional looking to sharpen your skills, join ScannerDanner Premium for next-level diagnostics training:
π Join Here β 14 Days for $1
https://www.scannerdanner.com/join-scannerdanner-premium.html
On ScannerDanner Premium, youll get:
*In-depth classroom lectures straight from my book
*Exclusive case studies with live vehicles pulled into class
*Real-time troubleshooting using proven methods
*Post help requests on our forum
*Fundamental training on diagnosing automotive electrical and electronics systems.
ScannerDanner Tools:
https://linktr.ee/scannerdanner
β οΈ Disclaimer:
ScannerDanner LLC is not responsible for misuse, unauthorized changes, or incorrect application of any information provided. Always follow proper safety protocols when using tools, equipment, or procedures discussed in this video. Use this content at your own risk. Theyve Been Dealing With This For 2 YEARS...[Part 2]](https://i.ytimg.com/vi/gPT_E84zYNg/mqdefault.jpg)








