Hollywood Haunter | Hard Coating Foam with Fiberglass - Giant Toy Playset Castle Grayskull (Pt.7) @HollywoodHaunter | Uploaded May 2021 | Updated October 2024, 6 hours ago.
We are making the largest toy playset ever! Castle Grayskull from the He-Man Masters of the Universe collection.
He-Man Castle Grayskull (Pt.8) youtu.be/hss4VJdk0Sw
He-Man Castle Grayskull (Pt.9) youtu.be/kchZh8V0G1w
He-Man Castle Grayskull (Pt.10) youtu.be/EVAWedKC9nQ
He-Man Castle Grayskull (Pt.11) youtu.be/9_BoxN04v3Q
He-Man Castle Grayskull (Pt.12) youtu.be/aDzydMlG2iI
He-Man Castle Grayskull (Pt.13) youtu.be/w2cJa3nAlZ4
He-Man Castle Grayskull (Pt.14) youtu.be/xUKirgN2nyY
He-Man Castle Grayskull (Pt.15) youtu.be/4ZI5KP-dYXA
He-Man Castle Grayskull (Pt.16) youtu.be/mdsfHAJwzHI
He-Man Castle Grayskull (Pt.17) youtu.be/qFrL7X-DcMs
He-Man Castle Grayskull (Pt.18) youtu.be/DCzwMoYdIo8
He-Man Castle Grayskull (Pt.1) youtu.be/TtgzCLKVKY4
He-Man Castle Grayskull (Pt.2) youtu.be/fbWXLGoL06Q
He-Man Castle Grayskull (Pt.3) youtu.be/J8HgEYAtYJE
He-Man Castle Grayskull (Pt.4) youtu.be/vP6p0fZIFzU
He-Man Castle Grayskull (Pt.5) youtu.be/1Evu2Y9c0LU
He-Man Castle Grayskull (Pt.6) youtu.be/3MO6m8nk4eM


We try hard coating foam with fiberglass to protect he foam and create a strong surface. After attempting a few new foam safe protective barriers and laminating resins we start hard coating the sculpted Styrofoam giant He-Man and Masters Of The Universe Castle Grayskull. We want to make the huge foam prop strong enough for the kid to climb on. We try an aluminum foil and wallpaper glue method and even a little sticky back foil for the first time before the fiberglass and polyester resin hard coat. We also use up some Smooth-On two part epoxy laminating resin called Epoxamite on this foam sculpture before testing the reaction to the polyester resin hard coat. Its an easy to do but tedious method that looks like a lot of work but the pay off should be worth it in the end. We have used several other hard coating methods like plastic dips, foam safe resins and fiberglass, two part epoxies, several other foam coating sprays and even Flexbond tile cement mortar which can also work well. We wanted this large sculpture to not only be well protected so the kid can climb on it or store outdoors if we need to but also easy to sand and bondo and get it looking like we want it to.

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