Uploaded April 2024 | Updated September 2026, 1 week ago
This animation shows melting of copper during the hairpin welding in an electric motor. A ray tracing algorithm of FLOW-3D POST was used to create a realistic visualization of the material free surface. The simulation in FLOW-3D WELD predicts the shape and dimensions of the fusion zone as well as the temperatures and velocities inside the melt pool. The robustness of the hairpin welding process is critical to the development of the e-mobility sector. To learn more about how FLOW-3D WELD is used to simulate hairpin welding and much more, visit flow3d.com/products/flow3d-weld/.
This animation shows melting of copper during the hairpin welding in an electric motor. A ray tracing algorithm of FLOW-3D POST was used to create a realistic visualization of the material free surface. The simulation in FLOW-3D WELD predicts the shape and dimensions of the fusion zone as well as the temperatures and velocities inside the melt pool. The robustness of the hairpin welding process is critical to the development of the e-mobility sector. To learn more about how FLOW-3D WELD is used to simulate hairpin welding and much more, visit flow3d.com/products/flow3d-weld/.



