Uploaded November 2018 | Updated September 2026, 3 weeks ago
Full Build Story: patreon.com/posts/22475275
Trip Report Blog: allterrainfam.com
Stickers and SWAG: allterrainfam.com/shop
Instagram Profile: instagram.com/allterrainfamily
Facebook Page: facebook.com/AllTerrainFamily
#overlanding #f150rack #bedrack
I’m not going to go into the WHY of a bed rack like this. I think it’s a concept that isn’t super obvious since you can’t really carry lumber or big ladders on it. If you get it, awesome. There are a lot of off-the-shelf options to make a bed rack like this. The best designs I’ve seen are low over the bed, not high like a lumber rack so that what gear you mount up there isn’t sticking up above the cab dragging wind and getting snagged on trees.
I wanted one to make loading gear into and out of our Ford F-150 easier and more efficient for road trips and overlanding. This rack gets the roof boxes up off the deck so I can load things over the side of the bed, which is the most efficient way to get mud all over the front of your puffy jacket. I can also see under them out the rear-view mirror.
We took this from Reno up to Northern California Redwoods National Park for fall break. It performed great both on the road and holding and loading our gear. I really like it. If you’re wondering why we use the roof boxes on a pickup truck, I have a whole video on that:
This build uses No Weld Trailer Rack Towers from Compact Camping Concepts. These are a steel rack upright/tower designed by Scott Chaney of Compact Camping Concepts, who also runs the Dinoot Off-Road Trailer company and the only part that you’ll need to order for this build. The rest you can get at Home Depot.
The build is fairly self-explanitory, so below is an annotated build list.
Total Cost: $262
No Weld Trailer Rack Towers: $79 (4)
Compact Camping Concepts
These come ready to go, they just need to be painted.
10 Foot 14-gage Silver Electro-Galvanized Strut Channel: $19.65
This you can get at Home Depot or any hardware store. It comes in 12-Gage that is deeper that you could also use. I used 3 pieces for this build. The variation I discuss at the end you would want 2 more.
You can cut this with an angle grinder, saws all, or chop saw. I like the chop saw even though mine is a wood saw and cutting metal melts all the plastic...
7/16" x 6” J-Bolts: $14
I lied, I couldn’t find these at Home Depot. I got them at a local commercial parts store called Western Industrial Products Inc. in Reno. You can get something similar from McMaster or Grainger, or just find some place where you live that has them. Be sure to get good washers and nuts. These are the 4 bolts that hold everything onto the truck.
These hook into the stake pockets in your pickup truck. Be sure to measure where the holes are to make sure you get the right J-bolts.
1.5” Steel Angle 1/8 Thick, 48” long: $12
These are the angle brackets that let you mount the towers to the strut channel. You’ll need to cut and drill these. I recommend you cut them a little long and place the mounting bolts outside the towers for easier access to the bolts.
3/8 Spring Nut 5-pack: $4.48
These are the nuts for the strut channel. They are made for the deeper 12-gage strut so you have to cut off half of the spring to make them work. You’ll need 2 packs.
3/8" Bolts & Washers: $6 (ish)
These bolt through the angle bracket to the strut. You’ll need 8, assuming you aren’t stupid and run them in with an impact driver and blow out the threads. If you predicted that from the video, congrats to you.
5/16 Bolts, Nuts, Washers: $6 (ish)
I used Nylocks and Lock Washers. Better safe than sorry. Same thing with the impact. Buy extras. Honestly, you should have these in your parts bins already.
Yakima Bed Rock: $199
I already had one of these. Like I mention in the video, you could use strut for the cross pieces and get around using the Bed Rock entirely. Or you could use a Yakima Control Towers like I used for our Trailer rack. youtube.com/watch?v=Lso32Nc2DpQ&t=109s
Flat Black Spray Paint: $5
This really is the most important part of this build. If you mess this up and get GLOSS black you’ll look like a complete newb overlander who eats MREs and sleeps in a hammock.
Wire Rope + Hardware: $15 (ish)
You need the following pieces:
Wire Rope Thimble: 4
Aluminum Ferrule & Stop Set: 2
Turnbuckle: 2
Screw-gate link: 2
I had this just lying around waiting for this project for about 7 years. Don’t ever throw hardware away people. That and trucker hats. You never know when this stuff becomes critical and can save you yet another trip to Home Depot.
BFH
If you don’t know what this is you probably either know what you’re doing or have the proper tools. Either way, you know better and shouldn’t be watching me hack things together.
Blue Locktite
Everything should have blue locktite. Duh.
With everything I do, this is a work-in-progress and/or a first draft. Let me know if you have and ideas!
-Mike
Full Build Story: patreon.com/posts/22475275
Trip Report Blog: allterrainfam.com
Stickers and SWAG: allterrainfam.com/shop
Instagram Profile: instagram.com/allterrainfamily
Facebook Page: facebook.com/AllTerrainFamily
#overlanding #f150rack #bedrack
I’m not going to go into the WHY of a bed rack like this. I think it’s a concept that isn’t super obvious since you can’t really carry lumber or big ladders on it. If you get it, awesome. There are a lot of off-the-shelf options to make a bed rack like this. The best designs I’ve seen are low over the bed, not high like a lumber rack so that what gear you mount up there isn’t sticking up above the cab dragging wind and getting snagged on trees.
I wanted one to make loading gear into and out of our Ford F-150 easier and more efficient for road trips and overlanding. This rack gets the roof boxes up off the deck so I can load things over the side of the bed, which is the most efficient way to get mud all over the front of your puffy jacket. I can also see under them out the rear-view mirror.
We took this from Reno up to Northern California Redwoods National Park for fall break. It performed great both on the road and holding and loading our gear. I really like it. If you’re wondering why we use the roof boxes on a pickup truck, I have a whole video on that:
This build uses No Weld Trailer Rack Towers from Compact Camping Concepts. These are a steel rack upright/tower designed by Scott Chaney of Compact Camping Concepts, who also runs the Dinoot Off-Road Trailer company and the only part that you’ll need to order for this build. The rest you can get at Home Depot.
The build is fairly self-explanitory, so below is an annotated build list.
Total Cost: $262
No Weld Trailer Rack Towers: $79 (4)
Compact Camping Concepts
These come ready to go, they just need to be painted.
10 Foot 14-gage Silver Electro-Galvanized Strut Channel: $19.65
This you can get at Home Depot or any hardware store. It comes in 12-Gage that is deeper that you could also use. I used 3 pieces for this build. The variation I discuss at the end you would want 2 more.
You can cut this with an angle grinder, saws all, or chop saw. I like the chop saw even though mine is a wood saw and cutting metal melts all the plastic...
7/16" x 6” J-Bolts: $14
I lied, I couldn’t find these at Home Depot. I got them at a local commercial parts store called Western Industrial Products Inc. in Reno. You can get something similar from McMaster or Grainger, or just find some place where you live that has them. Be sure to get good washers and nuts. These are the 4 bolts that hold everything onto the truck.
These hook into the stake pockets in your pickup truck. Be sure to measure where the holes are to make sure you get the right J-bolts.
1.5” Steel Angle 1/8 Thick, 48” long: $12
These are the angle brackets that let you mount the towers to the strut channel. You’ll need to cut and drill these. I recommend you cut them a little long and place the mounting bolts outside the towers for easier access to the bolts.
3/8 Spring Nut 5-pack: $4.48
These are the nuts for the strut channel. They are made for the deeper 12-gage strut so you have to cut off half of the spring to make them work. You’ll need 2 packs.
3/8" Bolts & Washers: $6 (ish)
These bolt through the angle bracket to the strut. You’ll need 8, assuming you aren’t stupid and run them in with an impact driver and blow out the threads. If you predicted that from the video, congrats to you.
5/16 Bolts, Nuts, Washers: $6 (ish)
I used Nylocks and Lock Washers. Better safe than sorry. Same thing with the impact. Buy extras. Honestly, you should have these in your parts bins already.
Yakima Bed Rock: $199
I already had one of these. Like I mention in the video, you could use strut for the cross pieces and get around using the Bed Rock entirely. Or you could use a Yakima Control Towers like I used for our Trailer rack. youtube.com/watch?v=Lso32Nc2DpQ&t=109s
Flat Black Spray Paint: $5
This really is the most important part of this build. If you mess this up and get GLOSS black you’ll look like a complete newb overlander who eats MREs and sleeps in a hammock.
Wire Rope + Hardware: $15 (ish)
You need the following pieces:
Wire Rope Thimble: 4
Aluminum Ferrule & Stop Set: 2
Turnbuckle: 2
Screw-gate link: 2
I had this just lying around waiting for this project for about 7 years. Don’t ever throw hardware away people. That and trucker hats. You never know when this stuff becomes critical and can save you yet another trip to Home Depot.
BFH
If you don’t know what this is you probably either know what you’re doing or have the proper tools. Either way, you know better and shouldn’t be watching me hack things together.
Blue Locktite
Everything should have blue locktite. Duh.
With everything I do, this is a work-in-progress and/or a first draft. Let me know if you have and ideas!
-Mike





![How to Choose The Right Bump Stop for Overlanding: Timbren vs. Sumo Springs vs. Toyota
0:26 Bump Stop Basics
1:00 Making Bump Stops Complicated
2:42 Timbren Active Off-Road Bumpstop impressions
3:05 Sump Springs Impressions
3:27 Stock Tacoma Bump Stop
4:44 Stack Height Comparison
5:17 Timbren Details
6:16 Timbren Compression Test
7:35 Sumo Spring Detail
8:48 Sumo Spring Compression test
9:03 Compression Comparison
9:34 Sumo Spring Is Softer
10:36 Sump Spring Front Bump Stop
11:51 Conclusions
PRODUCTS TESTED
Sumo Springs for Toyota Tacoma: https://amzn.to/3wlbpU4 [PAID LINK}
Timbren Active Off-Road Bump Stops: https://amzn.to/4bBaij9 [PAID LINK]
Toyota Leaf Spring Bumper: https://parts.camelbacktoyota.com/oem-parts/toyota-leaf-spring-bumper-left-right-rear-4834104100?c=bD0xOCZuPVNlYXJjaCBSZXN1bHRzJmE9dG95b3RhJm89dGFjb21hJnk9MjAxNyZ0PXRyZC1vZmYtcm9hZCZlPTMtNWwtdjYtZ2Fz
BUMP STOP BASICS
1. You definitely need bump stops
2. Bump stops are a piece of rubber that prevents metal-on-metal contact when you hit a REALLY big bump with your car or truck.
3. Your vehicle comes with these from the factory.
4. Unless you’re getting really extreme, or you just like making things complicated, your stock bump stops will work just fine.
If you want to move forward to making things really complicated, here’s what you need to know.
Our Tacoma has Old Man Emu’s BP-51 suspension, including shocks and springs. So it sits about 2.5 inches over the factory ride height.
WHY YOU MIGHT NEED DIFFERENT BUMP STOPS
Many lift kits come with a spacer that moves the bump stop closer to the axle. This is to prevent the shocks from bottoming out because the collapsed length exceeds the clearance of the stock bump stop. This would cause the shock to bottom out, which might be bad, depends on the shock.
The Old Man Emu kit does not require modified bump stops. The instructions do not require or recommend modifying the bump stops. The specifications state that it is compatible with 0 lift and the collapsed length of the shock is only about an inch greater than the stock shock.
So If you like to keep things simple, you can stop here and keep using your stock bump stops.
TIMBREN ACTIVE OFF-ROAD BUMPSTOPS
https://amzn.to/4bBaij9
I installed Timbren Rubber bump stops a few years ago to help with that, and you can check out the video where I talk about that. The short story there is that even though Timbren markets these bump stops as softer than stock, they are not. When the truck hits them it’s jarring and bouncy and I don’t love it.
Sumo Springs
https://amzn.to/3wlbpU4
A few months ago Super Springs came across my video and asked if I wanted to try their Sumo Springs Product. Sumo Springs are a bump stop made from micro-cellular Polyurethane foam. They come in three different densities depending on the weight of your vehicle. Some sump springs can be used for carrying constant load, like an overload spring, but for my purposes, it’s just a bump stop.
TOYOTA LEAF SPRING BUMPER
https://parts.camelbacktoyota.com/oem-parts/toyota-leaf-spring-bumper-left-right-rear-4834104100?c=bD0xOCZuPVNlYXJjaCBSZXN1bHRzJmE9dG95b3RhJm89dGFjb21hJnk9MjAxNyZ0PXRyZC1vZmYtcm9hZCZlPTMtNWwtdjYtZ2Fz
So let’s compare. The stock bump stop is short and made of very hard rubber because it’s meant as a last resort padding in case of big impacts. It’s about 61mm of rubber.
The Timbren bump stop is made of a similar black rubber, but it’s hollow inside and has a bellowed structure to allow it to be softer than solid rubber. It’s much taller at 95mm and is designed to impact earlier in the travel to spread the harsh stop out over a greater distance and time.
The Sumo spring is taller still at 139mm and is made of a completely different material micro-cellular polyurethane designed with less bounce to soften harsh rebounds, the exact thing I was looking for.
DISCUSSION
I’ve been driving around with sumo springs on the driver’s side for about a month and Timbren bump stops on the passenger side. I definitely notice that the bottom out is harsher with the Timbrens. Semi-quantitatively, the sumo springs are 1 cm thinner when fully compressed and compress over a longer distance, so they are noticeably softer and theoretically allow more axle up travel when hitting bumps.
The Sumo Spring really delivers and I’m definitely glad to switch. while it’s a little taller, it interacts over a greater distance, making its effect a lot more subtle. Plus, the material doesn’t rebound as fast and makes for a much better experience.
When it comes right down to it, neither the Timbren Active Off-Road Bump Stops nor the Sumo Springs are actually bump stops; they’re overload springs. They are there to augment the leaf springs when you put a load in the truck so that you don’t get excessive sag.
If you need the extra load-carrying capacity, then that may be a tradeoff you’re willing to make. How to Choose The Right Bump Stop for Overlanding: Timbren vs. Sumo Springs vs. Toyota](https://i.ytimg.com/vi/a-pyOaKsY3c/mqdefault.jpg)




