Uploaded June 2026 | Updated September 2026, 3 hours ago
In this video, I show how I built a mini-garage storage unit for my Bailey B62 end lounge campervan to make better use of the rear lounge layout and carry bigger gear on trips. If you own an end lounge campervan, rear lounge campervan, or are planning a self-build van conversion, this project is all about solving a common problem: how to add practical campervan storage without losing valuable living space. The aim was to create a flexible storage box that could hold larger items like SUPs and folding bikes, while also improving everyday comfort inside the van.
I take you through the full build process, from designing the storage unit in Fusion 360 to cutting and assembling 20x20 aluminium extrusion, connectors, T-nuts, and custom parts. Along the way, I share the real-world challenges, design changes, and lessons learned from creating a lightweight but versatile campervan storage solution. This is not just a simple van storage box build — it is a multi-purpose upgrade that combines a pull-out campervan table, desk space, safer BLUETTI power station storage, and modular garage-style storage in one compact unit.
We’ve found this campervan storage upgrade has transformed day-to-day life in our Bailey B62, giving us extra worktop space, a quicker and more stable dining table, and a flexible mini-garage for touring gear. I also cover what worked, what I would change, the weight and cost of the build, and whether aluminium extrusion was the right choice for a self-build campervan conversion project. If you are interested in campervan storage ideas, Bailey B62 upgrades, rear lounge campervan modifications, or clever self-build van conversion inspiration, this video should give you plenty of ideas for your own setup.
In this video, I show how I built a mini-garage storage unit for my Bailey B62 end lounge campervan to make better use of the rear lounge layout and carry bigger gear on trips. If you own an end lounge campervan, rear lounge campervan, or are planning a self-build van conversion, this project is all about solving a common problem: how to add practical campervan storage without losing valuable living space. The aim was to create a flexible storage box that could hold larger items like SUPs and folding bikes, while also improving everyday comfort inside the van.
I take you through the full build process, from designing the storage unit in Fusion 360 to cutting and assembling 20x20 aluminium extrusion, connectors, T-nuts, and custom parts. Along the way, I share the real-world challenges, design changes, and lessons learned from creating a lightweight but versatile campervan storage solution. This is not just a simple van storage box build — it is a multi-purpose upgrade that combines a pull-out campervan table, desk space, safer BLUETTI power station storage, and modular garage-style storage in one compact unit.
We’ve found this campervan storage upgrade has transformed day-to-day life in our Bailey B62, giving us extra worktop space, a quicker and more stable dining table, and a flexible mini-garage for touring gear. I also cover what worked, what I would change, the weight and cost of the build, and whether aluminium extrusion was the right choice for a self-build campervan conversion project. If you are interested in campervan storage ideas, Bailey B62 upgrades, rear lounge campervan modifications, or clever self-build van conversion inspiration, this video should give you plenty of ideas for your own setup.
