Tips for Routing,  in Sections, the Cutout for the Insert Plate @WoodworkingwithDIYtools
Tips for Routing,  in Sections, the Cutout for the Insert Plate  @WoodworkingwithDIYtools
Uploaded October 2024 | Updated September 2026, 5 days ago
In previous videos, we saw that I encountered several problems when trying to route the cutout for the insert plate that supports the palm router, to make a small router table. However, this time I used a few simple woodworking tricks that allowed me to do very precise routing work. In fact, it was so precise that I thought the plate wouldn’t fit into the cutout I had made for it. But it turned out that I hadn’t accounted for the radius of the insert plate’s corners, which was smaller than half the diameter of the flush trim bit and, therefore, smaller than the radius of the cutout corners made by the bit. And I say "was" because, since the insert plate is made of aluminum, I filed the corners to adjust the curvature, and that did the trick!

We also see how to hold the palm router. It's not shown in the video, but I admit that during the first routing attempt, I held it wrong for a moment. These things happen when we’re more focused on recording the video than on the task at hand.

In the next video, we'll see how I finish building this router table, including a simple support for the tabletop, the installation of the router fence, and how I shimmed the insert plate to level it with the router table top:
youtu.be/sc1Bzpctzd4

If you want to see a simpler system for making a small router table with a palm router, don't miss these videos:

Very Simple System for Making a Router Table with an Insert Plate: (On my other channel without commentary):
youtu.be/Gq5729SQJBM

Problems I Had on My First Attempt and Explanations, on this same channel, about the Router Table I Made on My Channel without Commentary:
youtu.be/XFM9AB5zE7M

You can find more details about insert plates on my channel.

Subscribe and hit the bell!
Tips for Routing,  in Sections, the Cutout for the Insert PlateEasy Remove Broken Wood Dowels. Sometimes You Need Double LeverageTwo Simple Improvements That Make Your Switch SaferUniversal Square Secrets Revealed!How to make a leg vise for the workbench. DIY leg viceI Trim and True a Wooden Circle on the router tableHow to assemble the Adirondack chair ☀️😎How to put a plywood seat to an old kitchen stoolI hand-saw 60-degree miter cuts to make a hexagonal frameTable Chainsaw. New diy woodworking toolFantastic Palm Router Accessories and TipsDo Cheap Lock Miter Router Bits Actually Work?
Woodworking with DIY tools |

Tips for Routing, in Sections, the Cutout for the Insert Plate

SHARE TO X SHARE TO REDDIT SHARE TO FACEBOOK WALLPAPER