The Percolation Phenomenon: The Silent Factor in Inductor Reliability @wuerthelektronik
The Percolation Phenomenon: The Silent Factor in Inductor Reliability  @wuerthelektronik
Uploaded August 2025 | Updated September 2026, 3 weeks ago
Designing with DC/DC converters often means relying on molded inductors for their small footprint and ability to withstand harsh environments. However, higher electrical and thermal stresses can gradually increase magnetic core loss due to insulation breakdown within the core material.

In this episode, we explain the percolation phenomenon, Würth Elektronik’s approach to understanding insulation degradation in molded inductors, and what it means for the long-term performance of your designs.

To view the datasheets or order samples, visit Würth Elektronik online or visit the MyWE customer portal.

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Timestamps:
00:00 Introduction
00:43 Wurth Elektronik Watts Up Podcast Music Intro Presentation
01:27 Brief summary of The Percolation Phenomenon Podcast Episode
02:00 Introduction and Molded Inductor Market Trends
04:14 Why inductors matter for DC-DC Converter Efficiency and Reliability
05:50 Introduction to DC-DC Converters
07:55 Temperatures effects on molded power inductors in DC-DC converters
12:33 Defining the percolation phenomenon and molded power inductor degradation
21:18 Performance repercussion of percolation of a molded power inductor in a DC-DC converter
26:46 Buck Converter Test Setup
33:33 High Temperature and High Voltage On Molded Power Inductors Summary
35:52 High Temperature Molded Inductors from Wurth Elektronik
36:55 Wurth Elektronik Podcast Summary
37:45 Outro
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The Percolation Phenomenon: The Silent Factor in Inductor Reliability

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