Uploaded May 2026 | Updated September 2026, 2 weeks ago
After 40,000 miles on my Honda Rebel 1100 DCT, I decided it was time to rebuild the front brake caliper and document the entire process from teardown to reassembly.
In this step-by-step motorcycle monoblock brake caliper rebuild, I show piston removal, seal removal, cleaning, inspection, reassembly, bleeding and the challenges I encountered along the way. While this video features a Honda Rebel 1100, the procedures may also be helpful for riders working on similar Nissin 4-piston monoblock brake calipers found on many Honda, Yamaha, Kawasaki, Suzuki, and other motorcycles.
Topics covered:
Front brake caliper teardown
Brake piston removal
Brake seal replacement
Caliper cleaning and inspection
Caliper reassembly
Brake bleeding procedure
Troubleshooting sticking pistons
Brake maintenance and service tips
If you've experienced poor brake feel, uneven brake pad wear, brake drag, sticking pistons, pulsing brakes, or simply want to perform preventative maintenance, this video may help you understand what's involved in rebuilding a motorcycle brake caliper.
Disclaimer:
This video documents my personal experience servicing my own motorcycle and is provided for informational and entertainment purposes only. Brake systems are safety-critical components. Always consult your factory service manual and verify proper operation before riding.
Parts: partzilla.com/catalog/honda/motorcycle/2021/cmx1100d-rebel-1100-dct/front-brake-caliper
Seals 1: 06451-MEL-003
Seals 2: 06452-MEL-003
Pistons 1: 45107-MFL-013
Pistons 2: 45117-MFL-013
Bolts: 90123-MJP-G50
Bleeder Screw: 45111-MEL-013
Bleeder Cap: 45112-MEL-003
Banjo Bolt ashers: 90545-300-000
Brake Pads: EBC EPFA 700HH https://a.co/d/00OpBrdT
Piston Pliers: https://a.co/d/051YiGKZ
Brake Line Clamp: https://a.co/d/0fYrR21Y
Brake Pad Thinkness Gauge: https://a.co/d/072iZONp
Plastic Picks: https://a.co/d/01FgNjEX
Bleeding Procedure: youtu.be/Ow7wVYyESOE
Front Brake Pads Installation: youtu.be/RKc-shTQMB0
00:00 Intro
02:22 Caliper Removal - Rebel 1100
06:32 Caliper Teardown - Rebel 1100
08:50 Caliper Piston Removal - Nissin 4 Piston Monoblock
10:56 Caliper Seals Removal - Nissin 4 Piston Monoblock
13:15 Caliper Cleaning
14:23 Close Up Inspection
15:46 Caliper Reassembly -Nissing 4 Piston Monoblock
19:58 Caliper Installation and Rotor Inspection
23:04 After All These Years.....
#HondaRebel1100
#BrakeCaliperRebuild
#MotorcycleMaintenance
#MotorcycleBrakes
#NissinCaliper
#BrakeService
#Rebel1100
#MotorcycleRepair
After 40,000 miles on my Honda Rebel 1100 DCT, I decided it was time to rebuild the front brake caliper and document the entire process from teardown to reassembly.
In this step-by-step motorcycle monoblock brake caliper rebuild, I show piston removal, seal removal, cleaning, inspection, reassembly, bleeding and the challenges I encountered along the way. While this video features a Honda Rebel 1100, the procedures may also be helpful for riders working on similar Nissin 4-piston monoblock brake calipers found on many Honda, Yamaha, Kawasaki, Suzuki, and other motorcycles.
Topics covered:
Front brake caliper teardown
Brake piston removal
Brake seal replacement
Caliper cleaning and inspection
Caliper reassembly
Brake bleeding procedure
Troubleshooting sticking pistons
Brake maintenance and service tips
If you've experienced poor brake feel, uneven brake pad wear, brake drag, sticking pistons, pulsing brakes, or simply want to perform preventative maintenance, this video may help you understand what's involved in rebuilding a motorcycle brake caliper.
Disclaimer:
This video documents my personal experience servicing my own motorcycle and is provided for informational and entertainment purposes only. Brake systems are safety-critical components. Always consult your factory service manual and verify proper operation before riding.
Parts: partzilla.com/catalog/honda/motorcycle/2021/cmx1100d-rebel-1100-dct/front-brake-caliper
Seals 1: 06451-MEL-003
Seals 2: 06452-MEL-003
Pistons 1: 45107-MFL-013
Pistons 2: 45117-MFL-013
Bolts: 90123-MJP-G50
Bleeder Screw: 45111-MEL-013
Bleeder Cap: 45112-MEL-003
Banjo Bolt ashers: 90545-300-000
Brake Pads: EBC EPFA 700HH https://a.co/d/00OpBrdT
Piston Pliers: https://a.co/d/051YiGKZ
Brake Line Clamp: https://a.co/d/0fYrR21Y
Brake Pad Thinkness Gauge: https://a.co/d/072iZONp
Plastic Picks: https://a.co/d/01FgNjEX
Bleeding Procedure: youtu.be/Ow7wVYyESOE
Front Brake Pads Installation: youtu.be/RKc-shTQMB0
00:00 Intro
02:22 Caliper Removal - Rebel 1100
06:32 Caliper Teardown - Rebel 1100
08:50 Caliper Piston Removal - Nissin 4 Piston Monoblock
10:56 Caliper Seals Removal - Nissin 4 Piston Monoblock
13:15 Caliper Cleaning
14:23 Close Up Inspection
15:46 Caliper Reassembly -Nissing 4 Piston Monoblock
19:58 Caliper Installation and Rotor Inspection
23:04 After All These Years.....
#HondaRebel1100
#BrakeCaliperRebuild
#MotorcycleMaintenance
#MotorcycleBrakes
#NissinCaliper
#BrakeService
#Rebel1100
#MotorcycleRepair
