Uploaded May 2024 | Updated September 2026, 3 weeks ago

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This is how I make lightsabers. Mostly raw aluminium tubes, a little bit of premade parts, and some elbow grease.

#lightsaber #starwars #diy

0:00 Introduction
1:00 Organizing Raw Tubes
2:17 Rough Cutting, Sanding, Fitting
5:29 Making the Shroud and Switch Plate
8:46 Switch Cavity and Wire Routing
10:22 Rubber Heat Shrink and Spine
14:16 Intermission
14:20 Electronics Chassis
15:46 Belt Clip and Peanut Butter Epoxy
17:02 Painting, Weathering, Powder Coat
19:48 Greebling the Chassis
22:16 Soldering, Wiring, Finishing the Chassis
26:07 Show Off