Uploaded March 2025 | Updated September 2026, 2 weeks ago
In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the transformative impact of additive manufacturing (AM) on heat exchangers with guest Michael Fuller, founder and CEO of Conflux Technology. Michael shares his entrepreneurial journey from his early passion for motorsport to the founding of Conflux.
The discussion covers the advantages of AM in creating high-performance, efficient heat exchangers, the challenges and innovations in heat transfer technology, and Conflux's plans for scaling production. Michael explains Conflux's unique approach to heat exchange design and its application across various industries, including motorsport, automotive, aerospace, and more. The episode highlights the market-oriented strategy of Conflux and their future vision of productizing their production processes for broader deployment.
Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.
For more information about Conflux Technology, visit their website and connect with Michael Fuller on LinkedIn.
Key Takeaways:
00:25 Meet Michael Fuller: Founder and CEO of Conflux Technology
01:31 Michael's Journey: From Motorsport to Heat Exchangers
04:16 The Role of Additive Manufacturing in Heat Exchangers
07:29 Challenges and Innovations in Additive Manufacturing
13:10 Conflux's Market and Customer Focus
32:48 Design and Development Process at Conflux
49:30 Future of Conflux and Scaling for Impact
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In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the transformative impact of additive manufacturing (AM) on heat exchangers with guest Michael Fuller, founder and CEO of Conflux Technology. Michael shares his entrepreneurial journey from his early passion for motorsport to the founding of Conflux.
The discussion covers the advantages of AM in creating high-performance, efficient heat exchangers, the challenges and innovations in heat transfer technology, and Conflux's plans for scaling production. Michael explains Conflux's unique approach to heat exchange design and its application across various industries, including motorsport, automotive, aerospace, and more. The episode highlights the market-oriented strategy of Conflux and their future vision of productizing their production processes for broader deployment.
Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.
For more information about Conflux Technology, visit their website and connect with Michael Fuller on LinkedIn.
Key Takeaways:
00:25 Meet Michael Fuller: Founder and CEO of Conflux Technology
01:31 Michael's Journey: From Motorsport to Heat Exchangers
04:16 The Role of Additive Manufacturing in Heat Exchangers
07:29 Challenges and Innovations in Additive Manufacturing
13:10 Conflux's Market and Customer Focus
32:48 Design and Development Process at Conflux
49:30 Future of Conflux and Scaling for Impact
____________________
Subscribe to our YouTube channel:
YouTube: youtube.com/@EOS3DPrinting
Follow us:
LinkedIn: linkedin.com/company/eos
X: https://x.com/eos3dprinting
____________________
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Privacy Policy: https://www.eos.info/en/footer/privac...
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![Reinventing Safety: Helmets, AM Tech, and Blunt Trauma - Additive Snack Podcast
Additive manufacturing’s role in the groundbreaking area of enhancing athlete safety through new design freedoms or on-the-spot custom pad printing is nothing less than remarkable. Whether its a helmet, a knee pad, or even the shoes on a players feet, the sports equipment of tomorrow is being revolutionized today with AM.
To unravel the intricacies of this fascinating subject, Host Fabian Alefeld is joined by the Professor & Director School of Kinesiology & Nutrition at the University of Southern Mississippi, Scott Piland. Scott is an expert at the intersection of sports and technology. He has been on the front lines of research and development discovering how AM is sculpting the future of player safety devices and other crucial equipment.
Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.
Key Takeaways:
[1:02] Scott explains his journey from shoe salesperson to athletic trainer to a respected sports safety and AM material integrator.
[7:24] Scott shares his thoughts on the future role of AM in kinesiology and sports sciences.
[14:13] The benefits AM offers to sports equipment designers to transform sport safety devices.
[21:27] How multidisciplinary groups use AM as a vehicle to innovate and transform a wide range of industries.
[26:51] Scott shares real-life applications of AM in sports and the long-term user benefits of technological enhancements.
Learn more about Additive Snack here: https://www.eos.info/additive-snack
#futureisadditive #responsiblemanufacturing #3Dprinting
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![Additive Manufacturing’s Role in Tool & Die with Vilas Ravindra Dulipeta of AarKel
Additive manufacturing (AM) is transforming the tool and die industry by enhancing traditional processes and enabling intricate cooling structures in plastic injection molding that only AM can achieve. How will this technology reshape the future of tool and die manufacturing?
To discover AM’s place in the tool and die industry, Host Fabian Alefeld speaks with Vilas Ravindra Dulipeta, Manager of the Additive Manufacturing Group at Canada’s AarKel Tool & Die Inc. They discuss AarKel’s unique innovations in plastic injection molding design, breakthroughs from past mistakes, and the secure role of additive in customer solutions such as EVs.
Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.
Key Takeaways:
[3:19] Early in their AM adoption period, AarKel made some beautiful magnetic mistakes.
[10:06] AM offers efficient cooling structures that improve cooling times for tool and die-casting production.
[22:32] AM enables early process innovations in EV programs with the ability to create design parameters.
[25:43] How AM allows for engineered porosity in the injection molding process.
[36:58] While cost and education are challenges, additive offers Aarkel real benefits.
Learn more about Additive Snack here: https://www.eos.info/additive-snack
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![A Space Roundtable with NASA, Rocket Lab, The European Space Agency, and TRUMPF | Additive Snack
Space exploration and additive manufacturing (AM) are accelerating rapidly. SpaceX was able to reach orbital velocity with its latest starship launch, providing beautiful imagery upon its reentry. Rocket Lab had its 45th launch, with 22 additional launches planned for this year, and the first metal 3D printer installation on the International Space Station (ISS). With these accomplishments achieved, where will AM fit into our space journeys future?
To find out, Host Fabian Alefeld ventures into the final frontier with a space roundtable with an all-star panel, featuring Paul Gradl, Principal Engineer at NASA, Myles Keefer, Manager of Additive Manufacturing at Rocket Lab, Eliana Fu, Industry Manager of Aerospace & Medical at TRUMPF, and Advenit Makaya, Advanced Manufacturing Engineer at the European Space Research and Technology Centre of the European Space Agency.
Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.
Key takeaways:
[2:28] Additive manufacturing is a critical component of space exploration.
[5:50] Common additive manufacturing challenges in space applications.
[10:57] Additive manufacturing adoption in Europe.
[13:28] Challenges of materials development today, and in the future.
[26:16] How to leverage additive manufacturing for new innovative projects.
[40:30] Machine manufacturer pain points and challenges.
[51:48] What is driving additive innovation in Europe?
[1:00:17] How to inspire a new generation of manufacturing engineers.
Resource Links:
Rocket Lab: https://www.rocketlabusa.com/
TRUMPF: https://www.trumpf.com/
SpaceX: https://www.spacex.com/
NASA: https://www.nasa.gov/
European Space Agency: https://www.esa.int/
#futureisadditive #responsiblemanufacturing #3Dprinting
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![Life-Changing Reconstructive Surgeries Made Possible by Metal 3D Printing | Additive Snack Podcast
It is common to hear about productivity, materials, and laser power in additive manufacturing (AM). But stories are rarely heard about the lives being changed because of this technology. Innovation in AM is not just about technology. It is about transforming lives and creating a better future for people.
Host Fabian Alefeld speaks with Princess Moshoana, a South African woman whose life was forever changed by a violent act and then restored through the marvels of AM and Dr. Gerrie Booysen, a leading figure in AM and Director of the Centre for Rapid Prototyping and Manufacturing at the Central University of Technology. Together, they share a journey of recovery and groundbreaking advancements in medical industrial 3D printing.
Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.
Key Takeaways:
[1:31] Princess recounts the violent crime that left her physically and emotionally unable to smile.
[7:11] Dr. Gerrie Booysen explains the history of the Centre for Rapid Prototyping and how they began 3D-printed patient-specific implants.
[11:06] The arduous process chain of creating, implanting, and reconstructing Princess’ jaw with an AM printed part.
[13:37] How additive manufacturing helped Princess regain her hopes and dreams.
[15:14] The many ways AM devices and reconstructive surgery can meet the tremendous needs of South Africans.
Resource Link: https://crpm.co.za/
#futureisadditive #responsiblemanufacturing #3Dprinting
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![Advancements in Cutting-Edge AM Research from Ohio State University | Additive Snack Podcast
Imagine printing a car part for the racing industry as your first additive manufacturing (AM) project, earning a process engineer position with Honda Aerospace, and following that up by becoming the AM technology leader at Ohio State University. This is the inspiring story of today’s guest.
Joining host Fabian Alefeld is Ben DiMarco, AM Technology Leader and Principal Engineer at Ohio State University’s Center for Design and Manufacturing Excellence (CDME). In this conversation, they explore Ben’s contributions to lattice structures, process monitoring, and innovative technologies such as nLIGHT and cold metal fusion. They also touch on Ben’s role and passion for workforce development.
Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.
Key Takeaways:
[1:15] In 2009, Ben’s first printed AM part was a brake fluid reservoir used in the racing industry.
[3:39] Ben describes the key characteristics of lattice structure and its impact on part performance.
[8:18] For the past few years, Ben’s objective has been to create a semi-empirical model for lattice structures.
[17:00] Ben’s vision for how his work will impact the AM industry.
[22:00] An overview of nLIGHT technology and OSU’s beam shaping project.
[32:10] Examples of current and future uses of artificial intelligence in additive manufacturing.
[34:45] OSU’s forthcoming study includes the history and future of cold metal fusion.
[39:20] Ben explains OSU’s CDME workforce development program.
#futureisadditive #responsiblemanufacturing #3Dprinting
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