Uploaded October 2023 | Updated September 2026, 2 days ago
FLAGSHIP CROSSCUT SLED Does it all! It cuts miters, bevels, compound angles, Dadoes, Rabbets, Picture Frames and More! Features both bottom and back fence- removable zero clearance inserts! Plus it works for both left & right tilting saws with no modifications!
PLANS FOR THIS SLED (both metric and standard) This is All you Need Templates are Not Necessary: kingsfinewoodworking.com/products/flagship-table-saw-sled-plans?_pos=2&_sid=5b4a07886&_ss=r
SLED PLANS WITH PAPER TEMPLATES: kingsfinewoodworking.com/products/flagship-table-saw-sled-plans-with-paper-templates?_pos=3&_sid=c1870ae4f&_ss=r
(these make it quicker and easier to lay out holes, but they are definitely not needed. It will help guarantee accuracy if you are concerned) note: Templates are NOT sold separately, they are only sold with plans)
Buy the whole SLED!: kingsfinewoodworking.com/products/flagship-table-saw-sled-delivered-in-a-box?_pos=1&_sid=89c1586c2&_ss=r
Buy the Hardware Kit: kingsfinewoodworking.com/products/complete-hardware-package-for-the-flagship-table-saw-sled?_pos=1&_sid=1879c7c2b&_ss=r
Since we replaced our Grizzly table saw with the Saw Stop we have been in need of a new crosscut sled. We thought about building our Extreme Crosscut Table Saw Sled but realized that it could use a few improvements. Don’t get me wrong, it is an excellent table saw sled and is a very popular tool. However, one issue we have had with it, is its weight. It is just too heavy.
So, we decided to design a new sled that would function just as well as the old one but would also be HALF THE WEIGHT!
We liked that we could switch between thin kerf and dado blades without having to build a whole new sled, but rather than having to remove and replace the zero clearance insert every time we change blades, we designed it to move them to accommodate the blade thickness.
We also thought about the different sleds we use and incorporated some of those uses into this sled. So, instead of having a large and cumbersome sled just for making picture frames, this sled has an attachment to make picture frames perfectly. And, instead of a separate sled for cutting accurate angles we have incorporated an attachment that will do the same thing.
The movable zero clearance inserts can also be moved to allow the blade to be tilted to cut bevels. And, it accommodates both left and right tilting saws.
Used for this build
POWERTEC T-Track (2-Pack), 24" amzn.to/3ZUVGFG
POWERTEC 18” Aluminum miter bar amzn.to/3ZUWfj9
Digital Angle Finder amzn.to/48QZQTd
Aluminum round bar ¼” diameter amzn.to/46rEzOe
Aluminum hold down clamps amzn.to/45xYERQ
Toggle Clamp amzn.to/48NyOfz
Star knobs amzn.to/3QhrvFS
Star knob with stud amzn.to/3twhdsr
1/4-20 x 3/8" Button Socket Screws amzn.to/3ZPkkYB
1/4-20 x 3/4" Button Socket Screws amzn.to/3S3iW2m
T-bolts ¼”-20x3-1/2” amzn.to/45vbfFB
3/8-16 x 3/4" Hex Head Bolts amzn.to/45xj6lM
1/4-20 x 3-1/2" Hex Bolts amzn.to/3QfJa0C
1/4"-20x5/16 T-Nut amzn.to/3rLp9FH
10-32x1/2 socket set screw amzn.to/3Qdr7XJ
#5x3/8” countersink wood screws amzn.to/3rOYTu0
#8x1/2" countersink wood screws amzn.to/3Ff9yRS
¼” flat washers amzn.to/45nhlYo
36” x 1/8” thick aluminum ruler amzn.to/46sFiPh
¼” thick cast acrylic sheet amzn.to/46QzoHL
FLAGSHIP CROSSCUT SLED Does it all! It cuts miters, bevels, compound angles, Dadoes, Rabbets, Picture Frames and More! Features both bottom and back fence- removable zero clearance inserts! Plus it works for both left & right tilting saws with no modifications!
PLANS FOR THIS SLED (both metric and standard) This is All you Need Templates are Not Necessary: kingsfinewoodworking.com/products/flagship-table-saw-sled-plans?_pos=2&_sid=5b4a07886&_ss=r
SLED PLANS WITH PAPER TEMPLATES: kingsfinewoodworking.com/products/flagship-table-saw-sled-plans-with-paper-templates?_pos=3&_sid=c1870ae4f&_ss=r
(these make it quicker and easier to lay out holes, but they are definitely not needed. It will help guarantee accuracy if you are concerned) note: Templates are NOT sold separately, they are only sold with plans)
Buy the whole SLED!: kingsfinewoodworking.com/products/flagship-table-saw-sled-delivered-in-a-box?_pos=1&_sid=89c1586c2&_ss=r
Buy the Hardware Kit: kingsfinewoodworking.com/products/complete-hardware-package-for-the-flagship-table-saw-sled?_pos=1&_sid=1879c7c2b&_ss=r
Since we replaced our Grizzly table saw with the Saw Stop we have been in need of a new crosscut sled. We thought about building our Extreme Crosscut Table Saw Sled but realized that it could use a few improvements. Don’t get me wrong, it is an excellent table saw sled and is a very popular tool. However, one issue we have had with it, is its weight. It is just too heavy.
So, we decided to design a new sled that would function just as well as the old one but would also be HALF THE WEIGHT!
We liked that we could switch between thin kerf and dado blades without having to build a whole new sled, but rather than having to remove and replace the zero clearance insert every time we change blades, we designed it to move them to accommodate the blade thickness.
We also thought about the different sleds we use and incorporated some of those uses into this sled. So, instead of having a large and cumbersome sled just for making picture frames, this sled has an attachment to make picture frames perfectly. And, instead of a separate sled for cutting accurate angles we have incorporated an attachment that will do the same thing.
The movable zero clearance inserts can also be moved to allow the blade to be tilted to cut bevels. And, it accommodates both left and right tilting saws.
Used for this build
POWERTEC T-Track (2-Pack), 24" amzn.to/3ZUVGFG
POWERTEC 18” Aluminum miter bar amzn.to/3ZUWfj9
Digital Angle Finder amzn.to/48QZQTd
Aluminum round bar ¼” diameter amzn.to/46rEzOe
Aluminum hold down clamps amzn.to/45xYERQ
Toggle Clamp amzn.to/48NyOfz
Star knobs amzn.to/3QhrvFS
Star knob with stud amzn.to/3twhdsr
1/4-20 x 3/8" Button Socket Screws amzn.to/3ZPkkYB
1/4-20 x 3/4" Button Socket Screws amzn.to/3S3iW2m
T-bolts ¼”-20x3-1/2” amzn.to/45vbfFB
3/8-16 x 3/4" Hex Head Bolts amzn.to/45xj6lM
1/4-20 x 3-1/2" Hex Bolts amzn.to/3QfJa0C
1/4"-20x5/16 T-Nut amzn.to/3rLp9FH
10-32x1/2 socket set screw amzn.to/3Qdr7XJ
#5x3/8” countersink wood screws amzn.to/3rOYTu0
#8x1/2" countersink wood screws amzn.to/3Ff9yRS
¼” flat washers amzn.to/45nhlYo
36” x 1/8” thick aluminum ruler amzn.to/46sFiPh
¼” thick cast acrylic sheet amzn.to/46QzoHL
