Ep. 106 - Shaving My Box - Battery Prototype Pt. 2 @TheDigitalMermaid
Ep. 106 - Shaving My Box - Battery Prototype Pt. 2  @TheDigitalMermaid
Uploaded December 2024 | Updated September 2026, 3 weeks ago
In this video, I shave down 75mm / 3" in the port/starboard width off the battery box. Will that be enough? I don't know, and won't until the next video. With the box thinned, I finish the rebates for the vertical separators and the mid-plate.

Happy holidays!

-=] Patreon:
- patreon.com/TheDigitalMermaid

-=] Channels that have Helped Me;
* @ProjectBrupeg
* @OffGridGarageAustralia @OffGridGarageAustralia
* @AcornToArabella
* @BillCarlson

-=] References;
DIY Mobile Workbench with Table Saw & Miter Saw
- tylynnm.com/diy-mobile-workbench-with-table-saw-miter-saw
Laguna Tools Dado Stack (image reference)
- info.lagunatools.com/the-incredible-dado-blade

Shaving My Box - Battery Prototype Pt. 2

-=] Chapters
0:00 - A New Plan
1:38 - A Plan to Remove the Cells In-Situ
2:46 - How Much Can The Box be Shaved?
3:58 - Loading, Swelling and Padding
6:54 - Cutting on the Floor and Better Ways
9:28 - Shaving My Box, Cutting Tongues
11:20 - Mistakes Upon Mistakes
13:13 - Vertical Support Rebates
14:41 - Yes, More Mistakes
16:41 - OK, Still More Mistakes, WTF...
18:44 - Learning From Mistakes
20:57 - Complex Design
22:19 - Rough Assembly
23:49 - Test Fitting After the Shave
25:18 - Mid-plate In-Situ Install Concerns
27:21 - Potential Height Savings
Ep. 106 - Shaving My Box - Battery Prototype Pt. 2Preparing For The Trip Home - Part 2 - Diesel Tank Woes (Ep. 54)Ep. 98 - The Motors Spin!More Flexible Bus Bars! - How to build a 48v Lifepo4 battery (Ep. 24)Labels and Cables and Posts - How to build a 48v Lifepo4 battery (Ep. 3)
The Digital Mermaid |

Ep. 106 - Shaving My Box - Battery Prototype Pt. 2

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