EMC Testing in the Age of AI: Why Respins Arent Going Away @AltiumAcademy
EMC Testing in the Age of AI: Why Respins Arent Going Away  @AltiumAcademy
Uploaded June 2026 | Updated September 2026, 3 weeks ago
Altium Develop brings design, sourcing, and manufacturing into one cloud platform so your team can surface compliance risks early and avoid costly EMC respins: altium.com/develop?utm_source=youtube&utm_medium=video&utm_campaign=ontrack-podcast&utm_content=emc-testing-in-the-age-of-ai-why-respins-arent-going-away

EMC testing is one of the toughest hurdles in PCB design, with industry pass rates often falling below 50% and every failure triggering expensive respins. In this OnTrack Podcast episode, host Zach Peterson sits down with Andy Eadieβ€”owner of EMC FastPass and founder of Engenticaβ€”to unpack why so many products fail electromagnetic compatibility testing on the first attempt, and what designers can do to get it right up front instead of budgeting for inevitable rework.

The conversation digs into the growing role of AI in hardware design: where machine learning genuinely accelerates simulation, signal integrity, and power integrity work, and why a fully generative "design my circuit board" tool is still a long way off. Andy also demos Engentica, an AI-powered design co-pilot that runs compliance-focused checks on schematics and layout, lets engineers investigate EMC risks in natural language, and scales hardware design expertise across an organization. Whether you're a hardware engineer, EMC consultant, or software founder building your first custom PCB, this episode is packed with practical insight on respins, pre-compliance testing, and the future of electronics design.

πŸ‘‰ Resources from this episode:
- Get access to Engentica: engentica.com
- Check out EMC FastPass: emcfastpass.com
- Connect with Andy: linkedin.com/in/andyeadie


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The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer!

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Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products.

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0:00 Intro
3:05 EMC Test Lab Start
6:17 FCC Ban Impact
8:56 Industry Demographics
11:25 IBM EMC Rule Checker
13:49 Slow Hardware Feedback
17:12 Software vs Hardware ️
21:22 Cost of EMC Failure
23:44 AI Simulation Role
26:48 Jevons Paradox
32:34 Engentica Functions ️
35:27 Asymmetric Stripline
38:12 USB Interface Analysis
40:37 TVS Diode Suggestion
44:06 Engentica Roadmap ️
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EMC Testing in the Age of AI: Why Respins Aren't Going Away

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