Uploaded July 2024 | Updated September 2026, 13 hours ago
Discover how Silverson High Shear Mixers are used across every stage of production at DCS Manufacturing—from lab-scale development to full-scale manufacturing.
In this behind-the-scenes interview, Alexandra Jones (Technical Manager) and Justice Manjowo (Process Development Lead) explain how Silverson equipment supports the production of shampoos, body lotions, shower gels, and more. High shear mixing plays a critical role in emulsification, thickening, and achieving consistent results at scale.
By using Silverson mixers, DCS Group has been able to:
✅ Drastically reduce mixing times
✅ Eliminate aeration
✅ Create stable emulsions and suspensions
✅ Achieve high-viscosity formulations
✅ Scale up production to over 800,000 kilos per week
A special thanks to @dcsgroupuk, Alexandra Jones and Justice Manjowo for their help creating this video.
⏱ Chapters:
00:00 – Introduction to DCS Manufacturing
00:34 – Process Development & the Role of Silverson Mixers
01:02 – Reducing Aeration & Improving Efficiency
01:19 – Versatility of the Lab Homogenizer
01:41 – Mix High Viscosity Products with Ease
01:49 – "Flawless" Scale-up from Lab to Production
02:02 – Production Mixing Equipment: Continuous Inline & Bottom Entry Mixers
02:26 – Cold Mix vs Hot Mix Systems in Cosmetics
02:47 – Final High Shear Step for Emulsion Structure
03:01 – Silverson: Proven Performance Across Industries
#PersonalCareProducts #MixingSolutions #EmulsionTechnology #DCSGroup #LabToProduction #FormulationScience #InlineMixer #SilversonMixers #HighShearMixing #CosmeticManufacturing #Shampoo
_________________________________
Stay Connected with Silverson Machines
🔔 Subscribe for more mixing innovations:
youtube.com/@silversonmachines
Follow us on LinkedIn for the latest updates & news:
linkedin.com/company/silverson-machines
Discover how Silverson High Shear Mixers are used across every stage of production at DCS Manufacturing—from lab-scale development to full-scale manufacturing.
In this behind-the-scenes interview, Alexandra Jones (Technical Manager) and Justice Manjowo (Process Development Lead) explain how Silverson equipment supports the production of shampoos, body lotions, shower gels, and more. High shear mixing plays a critical role in emulsification, thickening, and achieving consistent results at scale.
By using Silverson mixers, DCS Group has been able to:
✅ Drastically reduce mixing times
✅ Eliminate aeration
✅ Create stable emulsions and suspensions
✅ Achieve high-viscosity formulations
✅ Scale up production to over 800,000 kilos per week
A special thanks to @dcsgroupuk, Alexandra Jones and Justice Manjowo for their help creating this video.
⏱ Chapters:
00:00 – Introduction to DCS Manufacturing
00:34 – Process Development & the Role of Silverson Mixers
01:02 – Reducing Aeration & Improving Efficiency
01:19 – Versatility of the Lab Homogenizer
01:41 – Mix High Viscosity Products with Ease
01:49 – "Flawless" Scale-up from Lab to Production
02:02 – Production Mixing Equipment: Continuous Inline & Bottom Entry Mixers
02:26 – Cold Mix vs Hot Mix Systems in Cosmetics
02:47 – Final High Shear Step for Emulsion Structure
03:01 – Silverson: Proven Performance Across Industries
#PersonalCareProducts #MixingSolutions #EmulsionTechnology #DCSGroup #LabToProduction #FormulationScience #InlineMixer #SilversonMixers #HighShearMixing #CosmeticManufacturing #Shampoo
_________________________________
Stay Connected with Silverson Machines
🔔 Subscribe for more mixing innovations:
youtube.com/@silversonmachines
Follow us on LinkedIn for the latest updates & news:
linkedin.com/company/silverson-machines
