Uploaded January 2020 | Updated September 2026, 1 week ago
(Index is below.) Detailed, step-by-step instructions for building this revolutionary new cross-cut sled that works without having to remove your blade guard. Let's start a blade guard revolution!
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All Links are on the Project Website, with pictures:
thenewbiewoodworker.com/blade-guard-sleds
They're also below, if you'd prefer.
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Index
00:00 Start
01:29 Cutting the Base
01:52 Cutting the Fence
02:55 Gluing the Fence
03:51 Cutting the Runners
06:19 Marking the Base
07:21 Attaching the Runners with Glue
09:00 Attaching the Runners with Screws
14:54 Cleaning Up the Fence
15:43 Cutting the Kerf
16:20 Attaching the Fence
19:02 Aligning the Fence
21:41 Notch Prep (lousy name)
23:36 Cutting the Notch
25:06 Finishing Up the Fence
26:11 Reattaching the Fence
27:23 Testing the Results
27:55 Adding the Rear Support
29:18 Waxing, and a Tip
30:02 Closing
Other Videos mentioned in this video:
Half-Sled Build: youtu.be/nyNimyc2UeY
Introductory Video: youtu.be/AlUCDzM3gzY
Cleaning Up My (S)Crap: youtu.be/BG-HGjoGvhE
Woodworking Distractions, ADD and my StupidStop: youtu.be/WFNgPWYDxqw
This Pull Saw is Awesome!: youtu.be/UxBlUDKrln8
Easy! Make Runners for Table Saw Sleds!: youtu.be/0gvx-_YipOs
Runners for Ryobi/Craftsman Tabbed Miter Slots: youtu.be/bKIXUw7IhlY
Micro Adjusters for Table Saw Fences: youtu.be/dGZ_V_zwNMQ
Easy! Cut Thin Strips On Your Table Saw!: youtu.be/GUXa37VEZ2o
Chisel Plane: youtu.be/g5unV5jTNI4
Simple! Portable Sanding Station (Downdraft Table): youtu.be/YzfiIdoDgeE
All Products featured in my videos: thenewbiewoodworker.com/products
Products seen in this video:
Featherboard (Hedgehog): amzn.to/2sV9kx8
Center Hole Punch: amzn.to/2xAhla6
Screws - GRK - #8 x 2”: amzn.to/35qoubn
Tap & Drill Bit Set - 1/4” x 20: amzn.to/2JhFd6i
Drill Bit - Forstner - 3/4” (Freud): amzn.to/2K3R1ux
Caliper - Fractional Dial: amzn.to/2Ey9Sun
Framing Square - 12 1/2” x 8” (Johnson): amzn.to/2DY01gG
Precision Steel Squares (Kaufhof): amzn.to/2E8K8HN
Drill (Makita): amzn.to/2XAC90G
Dust Mask: amzn.to/2VhvqY7
T-Square - 36” (Alvin): amzn.to/2IeMJBZ
Micro Jig Grr-Ripper: amzn.to/2CELfvw
Measuring Tape - Lefty/Righty (FastCap): amzn.to/36IAZ3b
Pull Saw - 12” (Irwin): amzn.to/38opMGL
Push Block (Bench Dog): amzn.to/2Fv6AJ2
Remote Control Outlet Switch: amzn.to/2VSxsfj
FastCap Glu-Bot Glue Bottle (16 Ounces): amzn.to/2Kn9008
Clamp - 12” (Jorgensen): amzn.to/31iI4Vl
Silicone Project Mat (Rockler): amzn.to/2DdhhST
Incra 12” Precision Marking T-Rule: amzn.to/2JpF5Ek
Incra 6” Precision Marking T-Rule: amzn.to/2HQHdCT
Abrasive Cleaning Stick: amzn.to/2CcB93Z
Belt & Disc Sander (Wen): amzn.to/2XxE3iu
(Index is below.) Detailed, step-by-step instructions for building this revolutionary new cross-cut sled that works without having to remove your blade guard. Let's start a blade guard revolution!
--------------------------------------------------
All Links are on the Project Website, with pictures:
thenewbiewoodworker.com/blade-guard-sleds
They're also below, if you'd prefer.
--------------------------------------------------
Index
00:00 Start
01:29 Cutting the Base
01:52 Cutting the Fence
02:55 Gluing the Fence
03:51 Cutting the Runners
06:19 Marking the Base
07:21 Attaching the Runners with Glue
09:00 Attaching the Runners with Screws
14:54 Cleaning Up the Fence
15:43 Cutting the Kerf
16:20 Attaching the Fence
19:02 Aligning the Fence
21:41 Notch Prep (lousy name)
23:36 Cutting the Notch
25:06 Finishing Up the Fence
26:11 Reattaching the Fence
27:23 Testing the Results
27:55 Adding the Rear Support
29:18 Waxing, and a Tip
30:02 Closing
Other Videos mentioned in this video:
Half-Sled Build: youtu.be/nyNimyc2UeY
Introductory Video: youtu.be/AlUCDzM3gzY
Cleaning Up My (S)Crap: youtu.be/BG-HGjoGvhE
Woodworking Distractions, ADD and my StupidStop: youtu.be/WFNgPWYDxqw
This Pull Saw is Awesome!: youtu.be/UxBlUDKrln8
Easy! Make Runners for Table Saw Sleds!: youtu.be/0gvx-_YipOs
Runners for Ryobi/Craftsman Tabbed Miter Slots: youtu.be/bKIXUw7IhlY
Micro Adjusters for Table Saw Fences: youtu.be/dGZ_V_zwNMQ
Easy! Cut Thin Strips On Your Table Saw!: youtu.be/GUXa37VEZ2o
Chisel Plane: youtu.be/g5unV5jTNI4
Simple! Portable Sanding Station (Downdraft Table): youtu.be/YzfiIdoDgeE
All Products featured in my videos: thenewbiewoodworker.com/products
Products seen in this video:
Featherboard (Hedgehog): amzn.to/2sV9kx8
Center Hole Punch: amzn.to/2xAhla6
Screws - GRK - #8 x 2”: amzn.to/35qoubn
Tap & Drill Bit Set - 1/4” x 20: amzn.to/2JhFd6i
Drill Bit - Forstner - 3/4” (Freud): amzn.to/2K3R1ux
Caliper - Fractional Dial: amzn.to/2Ey9Sun
Framing Square - 12 1/2” x 8” (Johnson): amzn.to/2DY01gG
Precision Steel Squares (Kaufhof): amzn.to/2E8K8HN
Drill (Makita): amzn.to/2XAC90G
Dust Mask: amzn.to/2VhvqY7
T-Square - 36” (Alvin): amzn.to/2IeMJBZ
Micro Jig Grr-Ripper: amzn.to/2CELfvw
Measuring Tape - Lefty/Righty (FastCap): amzn.to/36IAZ3b
Pull Saw - 12” (Irwin): amzn.to/38opMGL
Push Block (Bench Dog): amzn.to/2Fv6AJ2
Remote Control Outlet Switch: amzn.to/2VSxsfj
FastCap Glu-Bot Glue Bottle (16 Ounces): amzn.to/2Kn9008
Clamp - 12” (Jorgensen): amzn.to/31iI4Vl
Silicone Project Mat (Rockler): amzn.to/2DdhhST
Incra 12” Precision Marking T-Rule: amzn.to/2JpF5Ek
Incra 6” Precision Marking T-Rule: amzn.to/2HQHdCT
Abrasive Cleaning Stick: amzn.to/2CcB93Z
Belt & Disc Sander (Wen): amzn.to/2XxE3iu
