Bosch common rail injectors: removal, testing, dismantling, cleaning. Freelander TD4, 320d @comeinhandynow
Bosch common rail injectors: removal, testing, dismantling, cleaning. Freelander TD4, 320d  @comeinhandynow
Uploaded April 2019 | Updated September 2026, 1 week ago
Here I do a DIY job trying improve the diesel injectors in a Freelander TD4 which is the BMW engine, similar to that used in the 1 and 3 series 320d etc, The following is shown:
- injector removal
- injector testing outside the engine using the cars systems
- dismantling and cleaning the injectors
- testing the spray pattern
- doing a leak back test, with a quicker and more precise method with ml/sec numbers

BE VERY CAREFUL NOT TO ALLOW THE DIESEL INJECTOR SPRAYS NEAR YOUR SKIN. IT IS VERY HIGH PRESSURE AND CAN INJECT INTO YOU AND POISON YOU. WEAR GLOVES, A FACE AND EYE MASK.

Here is the face mask I used from
Amazon UK: amzn.to/2GHE9d6
Similar ones on Amazon USA & other countries: amzn.to/2IHmip1

Eye goggles: Amazon UK: amzn.to/2IUSqos
Amazon USA & others: amzn.to/2GAtIXJ

Brake cleaner spray can
Amazon UK: amzn.to/2XKfCtM
Amazon USA & more: amzn.to/2DzQiiB

Injector top half dismantling tool (not used in this video but mentioned): ebay.us/MEWane

Plastic tube for leak back test, 6mm OD:
Amazon UK: amzn.to/2UBzGN3
Amazon USA & others: amzn.to/2PuMDY0

Also syringe to measure volumes during leakback test:
Amazon U.K.: amzn.to/2WWJB1s
Amazon USA & others: amzn.to/2wbpalL

Injector copper washers from ebay UK: ebay.us/XqgZiY
And some similar ones on Amazon USA & others: amzn.to/2DB210h

Rubber disposible gloves are also useful, here's the links for
eBay USA: ebay.us/GGqmTJ
eBay UK: ebay.us/cE1BHK
Amazon UK: amzn.to/3aikbl8
Amazon USA & others: amzn.to/3cdwjpD

The fuel return line connector rubber o-rings on eBay UK: ebay.us/D2wCy5
And ebay USA & others: ebay.us/pp7aF2

An E6 Torx socket or set on Amazon UK: amzn.to/2UGoe2v
And Amazon USA & others: amzn.to/2PvcU8r

A 27mm spanner as used on injector removal for leverage:
Amazon UK: amzn.to/2XJBzsQ
Amazon USA & others: amzn.to/2Vphpad

When dismantling the injectors look out for any additional small parts that may come out, e.g. small spring under the shim disc. Dismantle over a clean tissue in a tray ideally.

This video is part of a series of videos going through testing everything to improve the running and reduce the smoke. So this could be called “smoke reduction stage 5”.

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paypal.me/comeinhandy

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The video is about my personal opinion and experience and contains no paid for product placements. No responsibility is accepted for any perceived recommendation for or against a product or feature nor any consequential damage or harm since this video is just my personal experience. You accept by watching this video that you accept any responsibility for any subsequent actions or decisions that you take.

Note on copyright / licensing: This video was created using Apple iMovie and as such any music or video content is fully licensed by their terms and conditions for free publication and distribution.

See the Apple iMovie software license agreement at:

images.apple.com/legal/sla/docs/iMovie.pdf

Which states"all Sample Content included in the Apple Software may be used on a royalty-free basis in your own video projects"

Additional background music free used royalty and copyright free (no copyright songs) from the following source:
Song “paradise” by Federico Aldinucci
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Bosch common rail injectors: removal, testing, dismantling, cleaning. Freelander TD4, 320d

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