Uploaded May 2026 | Updated September 2026, 2 weeks ago
Full DIY on converting a 1984 Club Car DS Electric Golf Car from the original 6x lead acid battery and resistor coil setup to Lithium battery and solid state motor controller. This was all done on a budget of around $1000! Below are the links to the products I used.
LiTime 36V 60Ah Battery Bundle: litime.com/products/36v-60ah-lithium-golf-cart-battery?variant=44215159193820
LiTime Battery Hold Down: litime.com/products/heavy-duty-battery-hold-down-kit?srsltid=AfmBOoobSJTKUiwBDGvfMJLqRAy3U97jNtwzFgfpeEw_1iHNpaEGuvMQ
Revolution Golf Cars Reference video for SW182/SW202 & Keyswitch wiring detail: youtube.com/watch?v=bFzrboNiNJg
Revolution Golf Car Parts:
Reversing Contactor Conversion Kit (SW182/DC182): revolutiongolfcars.com/product-page/sw202-lever-to-rocker-conversion-kit
200A Main Solenoid: revolutiongolfcars.com/product-page/200-amp-heavy-duty-solenoid
OEM Pre-Charge Resistor (235 Ohm): revolutiongolfcars.com/product-page/pre-charge-resistor-48-volt-1014947
Polarity Protection Diode (For Keyswitch Circuit): revolutiongolfcars.com/product-page/voltage-suppression-diode-3a-for-400a-solenoids
Throttle Linkage Ends (1/4" Ball): amazon.com/Throttle-Disconnect-Release-Linkage-Adjustment/dp/B0FMJXB3G4/ref=sr_1_8?crid=1JIUN8O9MVPH7&dib=eyJ2IjoiMSJ9.IPs6opRSGm-cvDGe0FgySebmKORkrNnMqJPaW6FWuPrpY2Vg43we_6s56O4NdCWbprXNBDG4Br0-GT9w5v2X_hSpS0C9qjPDpWIW5z8RsEuZiHCONLw-LGifWqGHzW8KOETEY9V4-1iRGcUQmv0wF1rO7SCGI2qtuoX-Hc2Kou4OhootQx-btKQcbR3TIrdtPThrlk2CioYzWKyM6QpLjJNw2W9KyxZJIy3Ve8PlefI.rkCdDN5zyFRK5IE6TnzSVcgNh7CV68RNE0BT2oHQffw&dib_tag=se&keywords=throttle+linkage+1%2F4+in+ball&qid=1778289026&sprefix=throttle+linkage+1%2F4+in+ball%2Caps%2C193&sr=8-8
40A Fuse Holders For Charger Leads: amazon.com/dp/B08BWRSPY1?ref_=ppx_hzsearch_conn_dt_b_fed_asin_title_1
10A Fuse Holder For Keyswitch Circuit: amazon.com/Waterproof-Standard-Automotive-Lighting-Electrical/dp/B0D9JL5CFQ/ref=sxin_17_pa_sp_search_thematic_sspa?content-id=amzn1.sym.5d9330e1-8cf5-4819-8d21-4ecb56ddacfb%3Aamzn1.sym.5d9330e1-8cf5-4819-8d21-4ecb56ddacfb&crid=BY71Z92H4B&cv_ct_cx=10A%2Bfuse%2Bholder&keywords=10A%2Bfuse%2Bholder&pd_rd_i=B0D9JL5CFQ&pd_rd_r=c2de5f2b-bd45-43e6-8b84-3b0bcb8a5c0f&pd_rd_w=2ao2x&pd_rd_wg=RWFbF&pf_rd_p=5d9330e1-8cf5-4819-8d21-4ecb56ddacfb&pf_rd_r=SEE0WS22PRF3517CVXMS&qid=1778289609&s=industrial&sbo=RZvfv%2F%2FHxDF%2BO5021pAnSA%3D%3D&sprefix=10a%2Bfuse%2Bholde%2Cindustrial%2C128&sr=1-3-82c53dfb-e7ac-41f3-9604-355dc7747827-spons&aref=l5amQ9xlDt&sp_csd=d2lkZ2V0TmFtZT1zcF9zZWFyY2hfdGhlbWF0aWM&th=1
Battery Main Disconnect Switch: amazon.com/dp/B0DXF88ZC1?ref=ppx_yo2ov_dt_b_fed_asin_title&th=1
120V Charge Receptacle: amazon.com/Zpana-Shore-Power-Inlet-Charger/dp/B0FH262TTH/ref=sr_1_1?crid=2NATP3CZUT9PB&dib=eyJ2IjoiMSJ9.rPObo_4Hvvv6TVAUV62_-Q.YQ9H4Xe1SL8t57JMcl_XCCQxAFv1TAMV5gPcXOLLR4k&dib_tag=se&keywords=zpana+rv+shore&qid=1778290684&sprefix=zpana+rv+sho%2Caps%2C156&sr=8-1
12 AWG 25Ft Extension Cord (For Charging): amazon.com/dp/B0BKSH1B17?ref=ppx_yo2ov_dt_b_fed_asin_title
Reverse Buzzer: amazon.com/dp/B00VWVW536?ref=ppx_yo2ov_dt_b_fed_asin_title
Full DIY on converting a 1984 Club Car DS Electric Golf Car from the original 6x lead acid battery and resistor coil setup to Lithium battery and solid state motor controller. This was all done on a budget of around $1000! Below are the links to the products I used.
LiTime 36V 60Ah Battery Bundle: litime.com/products/36v-60ah-lithium-golf-cart-battery?variant=44215159193820
LiTime Battery Hold Down: litime.com/products/heavy-duty-battery-hold-down-kit?srsltid=AfmBOoobSJTKUiwBDGvfMJLqRAy3U97jNtwzFgfpeEw_1iHNpaEGuvMQ
Revolution Golf Cars Reference video for SW182/SW202 & Keyswitch wiring detail: youtube.com/watch?v=bFzrboNiNJg
Revolution Golf Car Parts:
Reversing Contactor Conversion Kit (SW182/DC182): revolutiongolfcars.com/product-page/sw202-lever-to-rocker-conversion-kit
200A Main Solenoid: revolutiongolfcars.com/product-page/200-amp-heavy-duty-solenoid
OEM Pre-Charge Resistor (235 Ohm): revolutiongolfcars.com/product-page/pre-charge-resistor-48-volt-1014947
Polarity Protection Diode (For Keyswitch Circuit): revolutiongolfcars.com/product-page/voltage-suppression-diode-3a-for-400a-solenoids
Throttle Linkage Ends (1/4" Ball): amazon.com/Throttle-Disconnect-Release-Linkage-Adjustment/dp/B0FMJXB3G4/ref=sr_1_8?crid=1JIUN8O9MVPH7&dib=eyJ2IjoiMSJ9.IPs6opRSGm-cvDGe0FgySebmKORkrNnMqJPaW6FWuPrpY2Vg43we_6s56O4NdCWbprXNBDG4Br0-GT9w5v2X_hSpS0C9qjPDpWIW5z8RsEuZiHCONLw-LGifWqGHzW8KOETEY9V4-1iRGcUQmv0wF1rO7SCGI2qtuoX-Hc2Kou4OhootQx-btKQcbR3TIrdtPThrlk2CioYzWKyM6QpLjJNw2W9KyxZJIy3Ve8PlefI.rkCdDN5zyFRK5IE6TnzSVcgNh7CV68RNE0BT2oHQffw&dib_tag=se&keywords=throttle+linkage+1%2F4+in+ball&qid=1778289026&sprefix=throttle+linkage+1%2F4+in+ball%2Caps%2C193&sr=8-8
40A Fuse Holders For Charger Leads: amazon.com/dp/B08BWRSPY1?ref_=ppx_hzsearch_conn_dt_b_fed_asin_title_1
10A Fuse Holder For Keyswitch Circuit: amazon.com/Waterproof-Standard-Automotive-Lighting-Electrical/dp/B0D9JL5CFQ/ref=sxin_17_pa_sp_search_thematic_sspa?content-id=amzn1.sym.5d9330e1-8cf5-4819-8d21-4ecb56ddacfb%3Aamzn1.sym.5d9330e1-8cf5-4819-8d21-4ecb56ddacfb&crid=BY71Z92H4B&cv_ct_cx=10A%2Bfuse%2Bholder&keywords=10A%2Bfuse%2Bholder&pd_rd_i=B0D9JL5CFQ&pd_rd_r=c2de5f2b-bd45-43e6-8b84-3b0bcb8a5c0f&pd_rd_w=2ao2x&pd_rd_wg=RWFbF&pf_rd_p=5d9330e1-8cf5-4819-8d21-4ecb56ddacfb&pf_rd_r=SEE0WS22PRF3517CVXMS&qid=1778289609&s=industrial&sbo=RZvfv%2F%2FHxDF%2BO5021pAnSA%3D%3D&sprefix=10a%2Bfuse%2Bholde%2Cindustrial%2C128&sr=1-3-82c53dfb-e7ac-41f3-9604-355dc7747827-spons&aref=l5amQ9xlDt&sp_csd=d2lkZ2V0TmFtZT1zcF9zZWFyY2hfdGhlbWF0aWM&th=1
Battery Main Disconnect Switch: amazon.com/dp/B0DXF88ZC1?ref=ppx_yo2ov_dt_b_fed_asin_title&th=1
120V Charge Receptacle: amazon.com/Zpana-Shore-Power-Inlet-Charger/dp/B0FH262TTH/ref=sr_1_1?crid=2NATP3CZUT9PB&dib=eyJ2IjoiMSJ9.rPObo_4Hvvv6TVAUV62_-Q.YQ9H4Xe1SL8t57JMcl_XCCQxAFv1TAMV5gPcXOLLR4k&dib_tag=se&keywords=zpana+rv+shore&qid=1778290684&sprefix=zpana+rv+sho%2Caps%2C156&sr=8-1
12 AWG 25Ft Extension Cord (For Charging): amazon.com/dp/B0BKSH1B17?ref=ppx_yo2ov_dt_b_fed_asin_title
Reverse Buzzer: amazon.com/dp/B00VWVW536?ref=ppx_yo2ov_dt_b_fed_asin_title
