Uploaded November 2024 | Updated September 2026, 17 hours ago
Cutting shapes is best done with something like a bandsaw, but because of bandsaw limitations, there will be times when what you need to cut is restricted by your bandsaw. The best option we have for cutting curves, at this point, is a jigsaw. Unfortunately, these saws are not perfect, as the blade is not supported under the project.
It takes a little extra work, but there IS a method that can give us cuts that are not only as parallel as bandsaw cuts but with an even better finish. We’ll instead turn to a trim router. Chuck up a thin straight cut bit and allow it to protrude no more than a 1/4 of an inch below the base. Take your time cutting up to the line, just as you would with a bandsaw.
When you’re done, grab the jigsaw and cut directly down the center of the cut you made. Alternatively, if you only need one edge, you can angle the bottom of the blade away from the main part.
Finally, come back with the router and a flush cut bit to clean up the rest of the cut. This gives you a smooth, precise edge that’s even better than what a bandsaw could give you.
Check out my other channel! → @makethingswithrob
Become a patron! → patreon.com/makethings ←
Huge thank you to my patrons that keep this thing going!
*MAKER TEAM*
Michelle B
Keith Current
William L McNally
Rich Lightfoot
Tutor the Barbarian
Mike Lornitis
Les N.
Gary G.
Aubrey G.
Nukebert
Sam W.
Aaron Knows DIY
Doug F.
Cutting shapes is best done with something like a bandsaw, but because of bandsaw limitations, there will be times when what you need to cut is restricted by your bandsaw. The best option we have for cutting curves, at this point, is a jigsaw. Unfortunately, these saws are not perfect, as the blade is not supported under the project.
It takes a little extra work, but there IS a method that can give us cuts that are not only as parallel as bandsaw cuts but with an even better finish. We’ll instead turn to a trim router. Chuck up a thin straight cut bit and allow it to protrude no more than a 1/4 of an inch below the base. Take your time cutting up to the line, just as you would with a bandsaw.
When you’re done, grab the jigsaw and cut directly down the center of the cut you made. Alternatively, if you only need one edge, you can angle the bottom of the blade away from the main part.
Finally, come back with the router and a flush cut bit to clean up the rest of the cut. This gives you a smooth, precise edge that’s even better than what a bandsaw could give you.
Check out my other channel! → @makethingswithrob
Become a patron! → patreon.com/makethings ←
Huge thank you to my patrons that keep this thing going!
*MAKER TEAM*
Michelle B
Keith Current
William L McNally
Rich Lightfoot
Tutor the Barbarian
Mike Lornitis
Les N.
Gary G.
Aubrey G.
Nukebert
Sam W.
Aaron Knows DIY
Doug F.
