CrossmullerCrossmuller was tasked with designing and constructing a new facility that would enable Hebel to double its current capacity in response to the growing market demand for its products.
The project included a scope of design and construction of the building, including bulk earthworks and steel fabrication. Electrical works included building infrastructure and control system wiring to support the mechanical supply of belt conveyors for bulk material, transport devices for the process such as pre-assembled sets of reinforcing mesh.
Learn more about this project at https://www.crossmuller.com.au/projects/csr-hebel-manufacturing-facility/
CSR Hebel - Autoclaved Aerated Concrete Manufacturing FacilityCrossmuller2021-06-08 | Crossmuller was tasked with designing and constructing a new facility that would enable Hebel to double its current capacity in response to the growing market demand for its products.
The project included a scope of design and construction of the building, including bulk earthworks and steel fabrication. Electrical works included building infrastructure and control system wiring to support the mechanical supply of belt conveyors for bulk material, transport devices for the process such as pre-assembled sets of reinforcing mesh.
Learn more about this project at https://www.crossmuller.com.au/projects/csr-hebel-manufacturing-facility/110 Somersby ConstructionCrossmuller2023-07-31 | This large-scale project we’ve been working for Space Urban has allowed us to use almost all of our capabilities, including construction, demolition, site clearing, asbestos removal, civil earthworks, structural steel erection, footings and piers, precast panels installation, etc.Crossmuller Project - Walker QuarriesCrossmuller2023-04-06 | The recently completed Walker Quarries project by Crossmuller has allowed the Crossmuller team to display its wide range of capabilities including Civil Engineering, Earthworks and Construction of the site along with the Mechanical and Electrical installation of a sand wash plant.
Having all of these capabilities within Crossmuller gave Walker Quarries the confidence in dealing with one company to handle the project from start to finish.Crossmuller Panel Folding MachineCrossmuller2023-02-27 | Crossmuller can make a large volume of mass produced LED Light Troffer Boxes. Using a combination of our Fibre Laser Cutter, Panel Folding Machine and Power Coasting Line. With an experienced team comprised of Mechanical, Electrical, and Software engineers, combined with a state-of-the-art fabrication facility in Somersby, NSW, Crossmuller can provide various materials handling solutions to the manufacturing industry.Crossmuller Panel Bending MachineCrossmuller2023-02-23 | Introducing Crossmuller’s Salvagnini P4 Panel Bender. This machine has revolutionised the metal bending industry by bending metal sheets into precise shapes and forms, and is able to generate large scale, automatic production of a range of metal products.Crossmuller Project - 81 Enterprise Drive BeresfieldCrossmuller2023-01-17 | Watch some of our progress on the site where we were commissioned by Space Urban.
Crossmuller is equipped to help with a very large variety of jobs and providing end to end solutions in electrical, automation solutions, manufacturing, construction, systems integration and project consulting.Crossmuller - Walker Quarries ProjectCrossmuller2022-11-08 | See how Crossmuller was able to assist Walker quarries with their increase in production by upgrading their sand wash plant through construction and the installation of the complete mechanical and electrical equipment.Borg Careers and CultureCrossmuller2022-10-20 | Borg is a proudly Australian-owned business, encapsulating a group of companies including Crossmuller, Space Urban, polytec, Australian Panel Products, reDirect Recycling and Direct Pallets. The Borg business model supports sustainable practices throughout all companies and brands, while employing over 2000 people nationwide.
Borg’s commitment to Australian manufacturing has been the focus of the organisation for over 30 years. Through a development of brands from manufacturing services to recycling initiatives, Borg continues to grow in the Australian market.
Ensuring the production of the highest quality in the most cost-effective manufacturing processes is integral to Borg's intent of delivering superior value to its customers. Through Australian Panel Products, timber products are manufactured and distributed nationwide across a wide range of brands. With multiple manufacturing sites across Australia, Australian Panel Products employ world class production and manufacturing innovation.MDF Production Line, Oberon, NSWCrossmuller2022-09-01 | In early 2019 the commissioning of the new MDF Production Line at the Australian Panels Oberon facility commenced. This was for the sole purpose of growing MDF production capacity to suit the demands of the Australian market.
Installation commenced in mid-2021 with the majority of Crossmuller's capabilities involved. Our Construction team handled the foundations, towers, pits, and installation while our Manufacturing department worked across the systems for chip, fibre and pack outfeed. Crossmuller Electrical supplied the infrastructure, control panels and installation.Hume Door Warehouse AutomationCrossmuller2022-07-19 | Successful Factory Acceptance test of a state-of-the-art system for Hume Doors Sydney, now being installed on site. This system provides automated warehouse functions using a unique shuttle robot concept, along with a fully automatic system for loading CNC routers and palletising both job lots and bulk lots of doors.Metal Trade CareersCrossmuller2022-07-12 | Crossmuller has a world-class facility located in Somersby, Central Coast NSW and we are now hiring! We have positions across varied Metal Trades including Fitter Machining, Sheet Metal, Truck Body Building, Machine Operating, Industrial Painting, Powder Coating, and Quality Assurance. Contact us today to learn more https://www.crossmuller.com.au/careers/Crossmuller Manufacturing - Making of LED Light TroffersCrossmuller2022-05-25 | Crossmuller were commissioned to make a large volume of mass produced LED Light Troffer Boxes. Using a combination of our Fibre Laser Cutter, Panel Folding Machine and Power Coasting Line. With an experienced team comprised of Mechanical, Electrical, and Software engineers, combined with a state-of-the-art fabrication facility in Somersby, NSW, Crossmuller can provide various materials handling solutions to the manufacturing industry.Crossmuller Careers - Quality Assurance & Continual Improvement LeaderCrossmuller2022-05-11 | As a result of our ongoing growth, diversification, and success, Crossmuller Manufacturing is seeking an experienced Quality Assurance & Continual Improvement Leader to join our Manufacturing and Engineering team based in Somersby on the NSW Central Coast.
For more information visit https://www.crossmuller.com.au/careers/Crossmuller Careers - BoilermakerCrossmuller2022-05-11 | Crossmuller is an innovative and progressive multi-disciplined company specialising in manufacturing design, automation and systems integration. Our Engineering division designs and constructs manufacturing facilities, refurbishes existing facilities and designs and constructs automation plant for manufacturing plants and warehouses.
We are currently seeking a qualified Boilermakers to join our Structural Steel and Engineering team working on the development, manufacture and installation of equipment for use in our manufacturing plants and warehousing/distribution centres through Australia. The roles are permanent full time positions located at Somersby on the NSW Central Coast. We have both day and afternoon shifts available.
For more information please visit https://www.crossmuller.com.au/careers/Portable Stainless Steel Food Grade Belt ConveyorCrossmuller2021-09-21 | From concept to creation, Crossmuller yet again delivers market leading conveying technology into the Australian Food Manufacturing Industry.
A Crossmullers customer was in need of a conveyor to help improve the handling of a friable product in one of their busier production lines. After a site visit and a few measurements were taken Crossmuller’s project design engineers set to work to draft a concept design of a portable stainless steel food grade belt conveyor.
Read more about this project at https://www.crossmuller.com.au/projects/food-grade-conveyor/Crossmuller - Fitting & MachiningCrossmuller2021-06-21 | Crossmuller is capable of delivering complete turnkey manufacturing facilities, which includes the machining and fitment of complex automated equipment. Once fitted we run a series of comprehensive and vigorous tests, to ensure the equipment functions as designed without error. We follow this all the way through to the final implementation, known as the commissioning stage.
We pride ourselves on providing the same quality service during and after our client’s project, by ensuring they have maintenance support in the unlikely event of malfunction or error.
Capabilities include: • Fitting & Assembly • Commissioning, testing, maintenance • CNC Machine Shop, milling, turning, drilling, wire cutting, surface grindingCrossmuller - SheetmetalCrossmuller2021-06-21 | Looking for reliable Sheetmetal services? Crossmuller Sheetmetal can laser cut sheet, sectional and tube steel with high accuracy in our state-of-the-art modern laser cutting machines. In addition, we can press, fold and roll sheet steel parts in various thicknesses to manufacture almost any design.
Our fabrication and welding services including robotic welding, complement our total solution-based manufacturing services. Crossmuller Sheetmetal delivers the highest quality results exceeding our customer's expectations.
Capabilities include: • Laser Cutting, sheet and tube • Press Brake, Rolling • Fabrication, all grades of steel • Robotic WeldingCrossmuller - Structural FabricationCrossmuller2021-06-21 | Whether you’re looking to build a new facility or expand an existing one, Crossmuller has extensive experience processing and fabricating Structural steel to any specification. Our state-of-the-art CNC laser, plasma, and beamline processing equipment, complement the capabilities of a cross-disciplined team of trade professionals. With us, you can be confident that your facility will be structurally sound and stand the test of time.
Capabilities include: • Beam Line steel processing, drill, cut, plasma & blast • Plate Processing • Painting • Fabrication • WeldingCrossmuller Provides Sustainable Solar Solutions for a Variety of IndustriesCrossmuller2021-06-08 | Crossmuller is proud to have recently worked with customers on achieving their goals in sustainable business practices by managing a number of large solar installation projects. Solar not only offers cost savings for businesses but is a 100% clean and renewable energy resource, reducing fossil fuels that produce harmful emissions.
Learn more about electrical services at bit.ly/cm-electricalMotor Control Centres (MCC), For a Recycling and Sorting PlantCrossmuller2021-06-08 | Crossmuller's Electrical Division is supplying nine Motor Control Centres (MCC) for one of Australia’s largest recycling and resource management companies. The MCCs are being used to control feed and transfer conveyor as part of the company’s new recycling and sorting plant.Semi-Automatic Strapping LineCrossmuller2021-06-08 | Stacks of Wood-Based Panels & ComponentsProcessing of Large Structural Beams for a Global Retail BusinessCrossmuller2021-06-08 | Using our Beam Line, Crossmuller in conjunction with a local steel supplier are processing hundreds of welded beams for the construction of a large warehouse for a global retail business who are expanding their market in Australia. Each beam is a meter wide and over 4000kg each.
Our Manufacturing Division can scribe, drill, slot, saw cut, plasma cut and shot blast structural steel within tight tolerances across a range of structural steel products on our Beam Line. Our extensive experience, processing and fabricating Structural steel, means that you can be confident we’ll deliver only the highest quality product. Learn more about our manufacturing capabilities on our website www.crossmuller.com.auMajor Electrical Contract – Aged Care FacilityCrossmuller2021-06-08 | Crossmuller provided Electrical engineering services to Peninsula Villages including solar generation, automation, fire protection & integrated audio for their new 114 bed residential aged care facility, named Pozieres House.Automatic Bearer Cutting and Nailing SystemCrossmuller2021-06-08 | Australian Panel Products is an Australian leader in the manufacture of decorative joinery products. The company is committed to an eco-friendly and sustainable environment. Australian Panel Products approached Crossmuller to create an automated solution within their Oberon manufacturing facility whereby blemished and rejected MDF panels can be re-purposed into bearers (gluts) which are used in the packing and transportation of their manufactured products.Automated Warehouse with Robotic Picking SystemCrossmuller2021-06-08 | Crossmuller was recently commissioned to streamline and optimise the operation of a new automated warehouse at one of Australian Panel Products’ main production facilities. With the end result to perform at optimum efficiency, the multi-disciplinary Systems Integration, Automation and Manufacturing teams developed an optimised, demand-driven warehouse solution. This automated system features robotic stacking cells, ASRS cranes and a customised Warehouse Management System utilising the Wonderware MES platform which enables the manufacturer to customise their system in the future to handle a diverse range of outputs.Crossmuller - Our New Bystronic 12KW Fiber Laser CutterCrossmuller2021-06-08 | Check out our new state-of-the-art laser cutter, the Bystronic 12KW Fiber Laser. Here at Crossmuller, we're continually upgrading our manufacturing equipment to increase our productivity and quality of service. Learn more about our Manufacturing Capabilities at https://www.crossmuller.com.au/manufacturing/Crossmuller Customer Warehouse ExtensionCrossmuller2021-01-26 | One of our most recent projects is a 3,000 square meter warehouse extension suitable for an industrial manufacturing facility. This short progress video showcases the craftsmanship of our Manufacturing, Construction, and Electrical divisions.Crossmuller supports local students through IBM’s P-TECH programCrossmuller2020-12-09 | Crossmuller had the pleasure of hosting IBM's P-TECH students from Kariong Mountains High School, where they were able to complete an engineering project from start to finish in our Manufacturing facility.
Not only does the P-TECH programme assist students in preparing for technology-related careers through structured workplace experiences, but it offers our team the opportunity to mentor the students and work with our local community which is extremely rewarding.Crossmuller Manufacturing Capabilities ShowreelCrossmuller2020-01-29 | Our Manufacturing division specialise in fitting & machining, sheetmetal, engineering, and design.
To find out more visit https://www.crossmuller.com.au/manufacturing/Crossmuller CareersCrossmuller2020-01-28 | Skip to Career Opportunities: 2:20 | Skip to Testimonials: 3:15
Begin your career with Crossmuller and get paid to learn. A trade apprenticeship will give you practical, on the job experience, while studying one day a week at TAFE.
Why choose an apprenticeship over University: 1. You learn more, faster. 2. You won't waste years studying to only find out if you enjoy it or not. 3. You get paid throughout your apprenticeship. 4. No HEX debt. 5. Skill shortage opportunities to finish your apprenticeship early. 6. *Post apprenticeship employment & Career advancement opportunities.
Visit our Careers page to see if there is an apprenticeship for you. https://www.crossmuller.com.au/careers/The Hive - Crossmuller / Wood Tech Group AWISA 2018Crossmuller2018-07-11 | Crossmuller partnered with the Wood Tech Group to present the "Hive" robotic panel storage solution for the timber and woodworking industry.Australian Panel Products - Charmhaven Vertical Storage SystemCrossmuller2018-06-27 | Crossmuller recently installed a new integrated kitchen door production line at Australian Panel Products plant in Charmhaven NSW.
In addition to the overall mechanical design and layout, Crossmuller's Systems Integration division provided a fully integrated line control system based around Wonderware's MES for work order execution, data tracking and inventory management.
The MES is interfaced with a Microsoft Dynamics AX ERP system for download of production work orders and upload of inventory data. The system holds and tracks all relevant data relating to a door or re-usable off-cut.
This includes the following: • Piece identification number (door or offcut) • Piece length • Piece width • Piece thickness • Batch number • Material • Job number • Piece location (Inventory locations)Crossmuller Panel Warehouse 3Layer - Process SimulationCrossmuller2018-06-27 | Simulation of a robotic panel storage warehouseVertical Store SimulationCrossmuller2018-06-19 | ...Australian Panel Products - Robotic Vertical StoreCrossmuller2018-04-13 | Crossmuller engineers have the experience and expertise to develop customised robotic solutions, with in-house simulation capability and prototyping facilities.
Our flagship solution for the panel industry, the Vertical Store is a panel management system that allows for storage of up to 2000 parts, with the ability to retrieve and outfeed these parts in the order specified by the downstream requirements. The Vertical Store provides an important buffer between processing cells in a plant, allowing each to be optimised for efficiency independently.High Speed Inspection and Reject SystemCrossmuller2014-09-03 | High speed vision system that runs multiple defect algorithm checks simultaneously on each item produced. Capable of handling more than 10,000 items per minute.