Designing a 3D Printed Pantograph Font | Fusion 360 Tutorial Clough42 2026-09-18 | Designing a 3D Printed Pantograph Font | Fusion 360 Tutorial
Preserve the Past, Upgrade the Power: Replacing 5.4V Mercury Batteries in Vintage Gear Clough42 2023-07-02 | Support Clough42 on Patreon: patreon.com/join/clough42Got a piece of vintage electronic gear that needs a 5.4v mercury battery? They've been banned, so you can't buy them anymore, but today we're going to make a special-purpose voltage regulator so you can use modern lithium batteries instead.You can get one of these regulator boards here:5.4V DC Voltage Regulator (eBay*): ebay.us/ajrLkQTools used in this video:Bambu Lab X1-Carbon Combo: bit.ly/3JzYQaXRigol DP832 Triple-Output Power Supply (Amazon*): amzn.to/2FHtSfzSiglent SDM3065X Bench Multimeter (Amazon*): amzn.to/435NVwOSiglent SDL1020X-E Electronic Load (Amazon*): amzn.to/3rgOhDmHelping Hands Soldering Workstation (Amazon*): amzn.to/3Ng8ErVWiha Precision Long Screwdriver Set (Amazon*): amzn.to/44cGBjNRechargeable Electric Screwdriver (Amazon*): amzn.to/3PeflxjWera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CLEnergizer Ultimate Lithium 4xAA (Amazon*): amzn.to/46wOBhOEEVBLOG Brymen BM235 Multimeter (Amazon*): amzn.to/2YKFSEk*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:50 Lithium: a better battery choice 02:54 Choosing a voltage regulator 05:41 Designing a circuit board 07:40 We need a physical package 08:20 Designing a 3D printed battery box 13:00 3D print timelapse 13:14 Installing heat-set inserts 14:06 Assembling the new battery pack 15:37 Testing the voltage regulator boards 20:52 Final assembly 21:51 Testing the instrument 23:37 How to get yours
eBay Find: A Cartridge Style Electronic Gage Head Clough42 2023-06-25 | Support Clough42 on Patreon: www.patreon.com/join/clough42I found a cartridge-style Federal Electronic Gage Head on eBay to use with my Gage Amplifier. It's here today, so let's see if we can get it working. We'll need to make a brass clamp and thumbscrew to hold it and (un)make some modifications to the gage amp.Here's the gage head I purchased. The seller has a few more:Federal Cartridge Gage Head (eBay*): ebay.us/aLrwDfTools used in this video:Mitutoyo 4"/100mm Digital Caliper (Amazon*): amzn.to/3dEBDb2Goldenrod 10oz Pump Oiler (Amazon*): amzn.to/3OP0hlDTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbAluminum Quarter Sheet Pans (Amazon*): amzn.to/3i6ZobuYG-1 1/4" 120 degree spotting drill (Amazon*): amzn.to/3sVSLgvChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDDrill America Chucking Reamers (Amazon*): amzn.to/3W3YkWxHHIP Mill Vise Stop (*Amazon): amzn.to/2Ki5VePAventor 12" DPS IP54 Height Gage (Amazon*): amzn.to/2WGlB40Wiha Precision Long Screwdriver Set (Amazon*): amzn.to/44cGBjNWera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CL*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:44 Unboxing 02:58 Replacing the O-Rings 05:37 Reading the Manual 07:07 Designing a clamp 08:26 Lathe work: making the knob 11:13 Mill work: Making the clamp 16:06 Testing the clamp 17:18 Testing the gage head 19:22 An epiphany after a good night's sleep 21:23 Unmodifying the amp 23:14 Successful test 25:52 Conclusion
4 Layers is Better than Two: Another ELS Control Panel Prototype Clough42 2023-06-18 | Today we're looking at yet another prototype Electronic Leadscrew control panel board. We'll play around with filter capacitors, check signals with an oscilloscope, and add ESD protection.Rick Hartley EMI Video: youtu.be/ZYUYOXmo9UUTools used in this video:Dynamite Metric Nut Driver Set (Amazon*): ebay.to/2C9w2GRHakko FX-951 Soldering Station (Amazon*): amzn.to/2XB9CD0Hakko 611-2 Dual Solder Reel Stand (Amazon*): amzn.to/2H0YhafKester #951 No-Clean Flux Pen (Amazon*): amzn.to/2KfuZq4Rigol DS1054Z Oscilloscope (Amazon*): amzn.to/2JlhlhRRigol DP832 Triple-Output Power Supply (Amazon*): amzn.to/2FHtSfzHelping Hands Soldering Workstation (Amazon*): amzn.to/3Ng8ErVKnipex Twin Grip Pliers (Amazon*): amzn.to/441ODfoRechargeable Electric Screwdriver (Amazon*): amzn.to/3Peflxj*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:40 New 4-layer boards 01:33 Reducing EMI in the board layout 08:01 Oops, I forgot the filter caps 09:24 Laugh at my soldering 11:27 Looking at waveforms with the oscilloscope 14:02 Testing on the lathe 17:05 One more round of boards 17:28 Now with ESD protection 19:40 Conclusion
3D Scanning my Lathe to Design a Carriage Lock Clough42 2023-06-11 | Today I'm trying out a new 3D scanner: the Einstar by Shining 3D. I'll scan my Grizzly G0602 lathe, import the scan data into Fusion 360 and design a carriage locking knob.PeWe Tools Multifix Tool Holders: https://pewetools.de/Tools used in this video:Einstar 3D Scanner (Amazon*): amzn.to/3MXx4GlASUS ProArt StudioBook Laptop H7604JV-DS96T (Amazon*): amzn.to/42EZx9IBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZMitutoyo 4"/100mm Digital Caliper (Amazon*): amzn.to/3dEBDb2HFS 190-Piece (0.061-0.250") Gage Pin Set Minus (Amazon*): http://amzn.to/2DDSAf3HFS 250-Piece (0.251-0.500) Gage Pin Set Minus (Amazon*): amzn.to/3cjEX5kShars 3-Point Internal Micrometers (Amazon*): amzn.to/3RqkNucNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPzShars Ultra Precision 1-2-3 Blocks (pair) (Amazon*): amzn.to/3Bd8MUgCMD Extreme Pressure Lube (Amazon*): amzn.to/45SNaKbPeWe Tools Multifix Tool Holders: https://pewetools.de/*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 01:03 Introducing the 3D Scanner 03:04 Preparing to scan 04:39 Scanning the lathe 06:33 Post-processing the scan data 08:33 Aligning the coordinate system 11:26 Using the scan data in Fusion 360 17:48 Making the carriage lock 21:23 Making the spacer 21:45 Installing the carriage lock 24:16 Conclusion
The One to Beat: Bambu Lab X1-Carbon 3D Printer Review Clough42 2023-06-04 | Today, I'm reviewing the Bambu Lab X1-Carbon Combo 3D printer. Bambu Lab X1-Carbon*: bit.ly/3XzuET9Bambu Lab X1-Carbon Combo*: bit.ly/3JzYQaXBambu Lab Filaments*: bit.ly/3pusOqdBambu Lab Build Plates*: bit.ly/46scg2KModels printed in this video:3D Benchy: 3dbenchy.comClockspring3D Torture Toaster: printables.com/model/60985-the-torture-toasterMaker's Muse Puzzle Cube: makersmuse.gumroad.com/l/YLFCXIn3DSpace Prusa LED Light Bar: printables.com/model/3267-led-light-bar-prusa-i3-mk2mk3Klipper Ringing Tower: klipper3d.org/Resonance_Compensation.html*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Introduction 01:11 Facts Features and Stats 03:49 The Need for Speed 06:24 Print quality 11:39 Software: Bambu Studio and Bambu Handy 14:50 But not open source 17:27 Parts availability and pricing 18:35 Bed adhesion difficulties 20:05 The heat beds aren't quite flat 21:52 Poop chute and noise levels 23:06 Should you buy one?
Gage Amplifier From eBay: Does it Work? Clough42 2023-05-28 | I bought a Federal 230 Gage Amplifier with a lever gage head on eBay. Let's see what kind of shape it's in and try to get it running. It came originally with a mercury battery, but those have been banned for many years, so we'll need to build a new battery pack to get it running.Tools used in this video:Shars Ultra Precision 1-2-3 Blocks (pair) (Amazon*): amzn.to/3Bd8MUgHHIP 2-4-6 Blocks (pair) (Amazon*): amzn.to/2Wi03eMNogaFlex Indicator Holder with Fine Adjust (Amazon*): amzn.to/33FwerYWera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CLFluke 375 FC True-RMS Clamp Meter (Amazon*): amzn.to/3C6aeoWWiss Pro Shear Shop Scissors(Amazon*): amzn.to/3MQ3TWTRigol DP832 Triple-Output Power Supply (Amazon*): amzn.to/2FHtSfzHakko FX-951 Soldering Station (Amazon*): amzn.to/2XB9CD0*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 01:00 Unboxing 04:08 Searching the Internet for a manual 06:59 Disassembly and inspection 09:30 Inspecting the "battery" 12:01 Slow bringup on the bench power supply 15:54 Building a new battery pack 19:14 Testing on the surface plate 22:38 Conclusion
Updating the Electronic Leadscrew Control Panel Clough42 2023-05-21 | Today we're working on the Electronic Leadscrew project again. I've assembled and sold quite a few kits over the years, and as the market has changed, I've started having trouble getting good display boards, so today we're going to put together a design and have some manufactured. While we're at it, we'll take a look at all of the other parts of the kit and make some changes to make manufacturing them more efficient.Lathe Electronic Leadscrew playlist: youtube.com/playlist?list=PLDlWKv7KIIr90ZZ7Zqt-ge5nVVdS3WVggBambu Lab provided one of the 3D printers shown in this video:Bambu Lab X1-Carbon*: shrsl.com/43e4tBambu Lab Filament Guide*: shrsl.com/43e5hTools used in this video:Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZDynamite Hex Driver Metric Set (Amazon*): amzn.to/2AUGIbXDynamite Metric Nut Driver Set (Amazon*): ebay.to/2C9w2GRMitutoyo 4"/100mm Digital Caliper (Amazon*): amzn.to/3dEBDb2Hakko FX-951 Soldering Station (Amazon*): amzn.to/2XB9CD0Hakko 611-2 Dual Solder Reel Stand (Amazon*): amzn.to/2H0YhafHigh Temperature ESD Safe Mat (Amazon*): amzn.to/2Xz0n6DBUD Industries CU-124 Project Box (Amazon*): amzn.to/2XSsORXKester #951 No-Clean Flux Pen (Amazon*): amzn.to/2KfuZq4Bambu Lab X1 Carbon Combo 3D Printer: us.store.bambulab.com/products/x1-carbon-comboBambu Lab ABS Filament: us.store.bambulab.com/products/abs-filament*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:58 Removing the elctronic leadscrew from the lathe 01:40 Disassembly 02:42 A closer look at the display boards 05:52 Designing a replacement 07:26 Testing the replacements--bad news 08:30 Double-checking the schematic 09:22 Testing again 10:14 Simplifying the lenses 12:27 Simplifying the spacers 13:57 Now the buttons don't fit 15:37 Making new buttons 16:43 Testing on the lathe--noise problems 19:02 Surface mount soldering 20:53 Testing again--Success? 23:11 Conclusions
A Better 3D-Printed Grinding Wheel Balancer Clough42 2023-05-14 | Today we're designing and 3D-printing a couple of different grinding wheel balancers for the surface grinder. The Du-Bro prop balancer I used last week worked okay, but I think we can do better.VXB Ceramic 608 Bearings (Amazon*): amzn.to/3nR1GB1Tools used in this video:Bambu Lab X1-Carbon*: shrsl.com/43e4tBambu Lab Filament Guide*: shrsl.com/43e5hHakko FX-888D Soldering Iron (*Amazon): amzn.to/3HkhaBKHeat-Set Threaded Inserts (Amazon*): amzn.to/3g8mDj6Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZNinjaTek Cheetah TPU Filament (Amazon*): amzn.to/2BWMIl3Noga MC1700 Mini-Cool Kit (Amazon*): amzn.to/2qgemiMCRC SL2512 Soluble Oil (Amazon*): amzn.to/2qhWswk*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:58 Designing the bearing balancer 06:56 Assembling the bearing balancer 10:04 Tormach balancing arbor 11:41 Making an arbor nut 12:36 Testing the bearing balancer 14:14 Designing a rail balancer 16:34 Making the rails on the lathe 17:33 Assembling the rail balancer 19:21 Balancing the grinding wheel 24:24 Grinding some test parts 27:33 Inspecting the finish 29:08 Conclusions
Using the Wrong Tool to Balance a Grinding Wheel Clough42 2023-05-07 | Support Clough42 on Patreon! patreon.com/join/clough42Today we're balancing a wheel for the surface grinder using an RC prop balancer. It's definitely the wrong tool for the job, but it might work anyway.Tools used in this video:Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZHHIP 2-4-6 Blocks (pair) (Amazon*): amzn.to/2Wi03eMKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mNoga MC1700 Mini-Cool Kit (Amazon*): amzn.to/2qgemiM*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:50 Balancing hardware 04:38 Shopping for balancers 07:52 Prop balancer as a design pattern 12:10 Or maybe the prop balancer will work? 15:47 Test grind! 20:27 Inspecting the result 21:48 Wrap
QIDI X-Plus3 3D Printer Review: A Little Undercooked Clough42 2023-04-23 | Today we're taking a look at the new QIDI Technology X-Plus3 3D Printer. It's got all the ingredients it needs to make it great, but it's a little undercooked.Amazon*: amzn.to/3mOz8rbDirect: qidi3d.com/products/qidi-x-plus-3 Initial Layer: initiallayer.com* The Amazon link above is an affiliate link. If you use the link and make a purchase, it helps support the channel.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.0
Mist Coolant for the Surface Grinder (with Fusion 360 Tips) Clough42 2023-04-16 | Today we're installing a Noga Mini-Cool mist coolant system on the new surface grinder. We'll 3D print a bottle cap and hanging bracket to hold the soluble oil, install everything on the grinder, hook up the compressed air, and take it for a test grind.Tools used in this video:Noga MC1700 Mini-Cool Kit (Amazon*): amzn.to/2qgemiMCRC SL2512 Soluble Oil (Amazon*): amzn.to/2qhWswkGeneral Tools Tap Wrench Set (Amazon*): http://amzn.to/2znrcOWStarrett 4" Combination Square (Amazon*): amzn.to/3nadjjdBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZStarrett Automatic Center Punch (Amazon*): amzn.to/3GWg6VVStarrett 5m Metric Tape Measure (Amazon*): amzn.to/3XSvLvSMilwaukee M18 Cordless Drill (Amazon*): amzn.to/3POpFteR QIDI Technology Amazon Store*: amzn.to/3rQqhVn1L Graduated Cylinder (Amazon*): amzn.to/40fmLCaAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Milwaukee M18 Wet/Dry Vacuum (Amazon*): amzn.to/3oIcSwB*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:53 Planning the install 02:40 The Noga Mini-Cool 05:25 Testing the bracket fit 06:36 Modifying the bracket 14:43 Out of the printer 15:20 Installing the bracket 18:15 Mixing soluble oil coolant 20:45 Installing the system 22:58 Test grinding with coolant 25:21 Conclusions
Making a Set of Riser Feet for the Surface Grinder Clough42 2023-04-09 | Today we're making a set of aluminum riser feet for the surface gringer, because I'm too tall to use it, apparently. The wood blocks it has been sitting on are slowly crushing under the weight, and the machine will not stay level, so we're going to fix it once and for all today. We'll cut some hunks of aluminum round and turn up some pretty feet for the big girl.Tools used in this video:Evolution 15 Inch Cold Cut Saw (Amazon*): amzn.to/3qAiYRMEvolution 14 Inch Aluminum Saw Blade (Amazon*): amzn.to/3TUqX8UWD-40 Spray Bottle - Empty (Amazon*): amzn.to/3JOeYF6Dewalt Bifocal Safety Glasses (Amazon*): amzn.to/35eCYhlStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSAventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVStarrett No.98 Machinists' Level (Amazon*): amzn.to/40Gw2DU5-Ton Toe Jack (Amazon*): amzn.to/3HZK6CyEighth Aluminum Sheet Pan (Amazon*): amzn.to/40tiFaoPig Mat Universal Oil Absorbent Roll (Amazon*): amzn.to/2H7Rb4H*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:43 A new phase monitor that works better 03:49 The blocks are letting me down 05:20 Checking the machine level 06:36 Struggling to cut 5" aluminum 10:55 Turning the new riser blocks 14:13 Turning the risers OP2 18:03 Installing the risers with a toe jack 20:39 Leveling the machine 23:23 Drip pans for drips 24:56 Conclusion
We Just Hit 100,000 Subscribers and the Coffee is AMAZING! Clough42 2023-04-02 | Thank you everyone! Here's to another 100,000.Since people will ask about the coffee gear:Acaia Lunar Coffee Scale (Amazon*): amzn.to/3U4Y1eEFellow Ode Brew Grinder (Amazon*): amzn.to/40O3RmsHario V60 Drip Coffee Decanter (Amazon*): amzn.to/40VtdPlFellow Stagg Gooseneck Kettle (Amazon*): amzn.to/3zoQQUTEmber Temperature Controlled Smart Mug (Amazon*): amzn.to/3U4Y1eE*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.
Trying Again: Making an Optical Comparator Screen for Lance Clough42 2023-03-26 | Today we're laser-etching another optical comparator screen for friend of the channel Lance Baltzley. I previously made a screen for my friend Andre, and made some mistakes along the way. Today we're going to correct those and try again. We'll open up Fusion 360 and fix the errors in the artwork, and then try laser-marking the etched side of the glass with CerMark to see if it works any better than what we tried last time.Tools used in this video:Aventor 12" DPS IP54 Caliper (Amazon*): amzn.to/3wULvE8CerMark Laser Marking Aerosol (Amazon*): amzn.to/3uOdGTmMakeblock xTool D1 Laser (Amazon*): amzn.to/3J5R3inMakeblock xTool D1 Laser (xTool*): bit.ly/3LCvbwG*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:45 A package from Lance! 06:32 Spraying the Cer-Mark 08:37 Fixing my mistakes in Fusion 360 16:49 Freakin' laser (burning stuff) 20:02 Washing off the CerMark 20:34 Inspecting the results 21:39 Conclusion Fusion 360CerMarkCer-MarkLaser EngraverLaser Engraving
What the Scanning Electron Microscope Reveals About This Failed Drill Clough42 2023-03-19 | Today we're going to analyze the drill that broke last week while drilling in aluminum. We'll take a look at it under the microscope, and then take advantage of a friend with a Scanning Electron Microscope to look at the morphology of the break, and do some elemental analysis. Because science. Also, because Clough42.The drills in question:Drill Hog M42 Cobalt Drill Set (Amazon*): amzn.to/3ore9sqTools used in this video:Andonstar AD407 Digital Microscope (Amazon*): amzn.to/2Wh6rFYSony a7 III Mirrorless Camera (Amazon*): amzn.to/364DkpQSony FE 90mm f/2.8 Macro Lens (Amazon*): amzn.to/2LBs9eQNeumann TLM 102 Condenser Microphone (Amazon*): amzn.to/3mPdiDEUniversal Audio Apollo Twin DUO Audio Interface (Amazon*): amzn.to/42heNLgDJI 2-Channel Wireless Mic System (Amazon*): amzn.to/3ZNJOER*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.00:00 Introduction 01:04 A broken drill - I make them myself 03:18 Under an optical microscope 05:01 Into the Scanning Electron Microscope 09:30 Morphology - Structural analysis 12:50 Elemental analysis 16:31 Conclusions Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.0 elemental analyzer, ductile fracture, defect analysis
Installing a Custom Racing Wheel on My Milling Machine Clough42 2023-03-12 | Today we're replacing the speed handle on the PM935 milling machine with a steering wheel. This makes the quill feed much easier to use and it's never in the wrong position. We'll 3D print a prototype hub adapter, test it, and then make a new one on the lathe. We'll also slot a keyway on the mill. Fun times!This is the steering wheel I purchased:3-Spoke Aluminum Steering Wheel (eBay*): ebay.us/iHLTT6Tools used in this video:Quill Speed Handle for PM935 (Amazon*): amzn.to/3jF0XOzQuill Speed Handle for PM935 (eBay*): ebay.us/JJa6clBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZAventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVScrew Chek'r Metric 2mm-7mm (Amazon*): amzn.to/3YF88qQScrew Chek'r Metric 8mm-14mm (Amazon*): amzn.to/3ZBTXEDScrew Chek'r SAE/Inch (Amazon*): amzn.to/3Jt5b7BR QIDI Technology Amazon Store*: amzn.to/3rQqhVnQIDI Tech PA12-CF Carbon Fiber Nylon (Amazon*): amzn.to/3LylGyLYG-1 1/4" 120 degree spotting drill (Amazon*): amzn.to/3sVSLgvChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDShars 3-Point Internal Micrometers (Amazon*): amzn.to/3RqkNucEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfShars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqWera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CL*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:38 The problem with speed handles 03:41 Designing the hub in Fusion 360 06:37 3D Printed prototype 07:29 Testing the prototype 09:00 Making an aluminum hub 17:43 Drilling and tapping 21:32 Shaping the keyway on the mill 25:09 Final installation and testing 27:21 Conclusions
What Killed this $99 Servo? A Postmortem Clough42 2023-03-05 | The $99 Chinese StepperOnline 180W servo I showed in a previous video for use on my Lathe Electronic Leadscrew died recently. Today we're going to figure out what caused the failure and get the ELS back up and running. So I can use my lathe again.The servo:NEMA23 180W 3000RPM Easy Servo (StepperOnline*): bit.ly/37SctTBTools used in this video:Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZStarrett Precision Screwdriver Set (Amazon*): amzn.to/35taFJcRigol DP832 Triple-Output Power Supply (Amazon*): amzn.to/2FHtSfzEEVBLOG Brymen BM235 Multimeter (Amazon*): amzn.to/2YKFSEkDER EE DE-5000 LCR Meter (Amazon*): amzn.to/3ip3IT1FLIR ONE Prot LT Thermal Camera (Amazon*): amzn.to/39ZGONaSharpie Magnum Marker (Amazon*): amzn.to/3mfgyIeMitutoyo Thread Pitch Gauge - SAE and Metric (Amazon*): amzn.to/3y4nFGC*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:46 Testing 01:52 Testing the power supply voltage 02:49 Pulling the suspect servo 03:31 Bench testing the suspect servo 04:28 Disassembly 06:51 Visual Inspection 10:35 Electrical testing 14:02 FLIR thermal camera inspection 15:23 A suitable replacement 16:58 Programming the new servo 17:51 Installation 18:43 Testing 20:04 Conclusion
Create the Perfect Storage Solution with 3D Printing! Clough42 2023-02-26 | Today we're making 3D-printed hardware organizers. My hardware storage has been a real mess, and it's finally time to deal with it. I picked up a set of Durham small parts storage boxes, and today we'll design and 3D print a set of variable-sized tight-packing plastic boxes to organize hardware into them.These are the boxes and drawers I purchased:24-Compartment Small Box: grainger.com/product/4HY226-Drawer Cabinet for Small Boxes: grainger.com/product/1XHL7Tools used in this video:Shars Economy Gage Block Set (Amazon*): amzn.to/3xP6FDzStarrett 5m Metric Tape Measure (Amazon*): amzn.to/3XSvLvSStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSExcelta Electrician's Scissors (Amazon*): amzn.to/3m7eCBhDymo Rhino 4200 Label Maker (Amazon*): amzn.to/34LRkDU3Dconnexion SpaceMouse Compact 3D Mouse (Amazon*): amzn.to/2TSJ2q9Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:48 Durham Boxes 02:43 The problem with the stock dividers 07:50 Measuring for custom boxes 12:02 Modeling the boxes in Fusion 360 19:48 3D printing 20:13 Test fitting the custom boxes 21:34 Demonstrating the flexibility 25:09 Tour of all of my storage boxes 33:30 Conclusion
Installing a Z Axis Power Feed on a PM-935 Knee Mill Clough42 2023-02-19 | Today, we're installing an Align AL-500P Z power feed on the knee of the PM-935TV milling machine. I've seen several people install a Z power feed, and most either forget or neglect to install the pin to secure the shaft. We won't make that mistake.Tools used in this video:Knipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZMilwaukee M18 Cordless Drill (Amazon*): amzn.to/3POpFteDrill Hog M42 Cobalt Drill Set (Amazon*): amzn.to/3ore9sqGeneral Tools Tap Wrench Set (Amazon*): http://amzn.to/2znrcOWAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Nicholson Swiss Made Needle File Set (Amazon*): amzn.to/3qGOw6qTransfer Punch Set (Amazon*): amzn.to/2ZjZL8g*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:37 Unboxing the new power feed 02:46 Disassembly of the knee crank and dial 07:22 Mounting the motor 08:46 Shimming the feed gear 12:48 Installing the limit switch stops 16:08 Pinning the shaft 17:10 3D Printed drill guide 17:39 Drilling the shaft and setting the pin 20:56 Conclusion
Belt Grinder FINISHED! Wiring the Motor and VFD - Part 3 Clough42 2023-02-12 | Support Clough42 on Patreon: patreon.com/join/clough42A big thank-you to SendCutSend for sponsoring this project: bit.ly/3Vu5cw4Belt Grinder Playlist: youtube.com/playlist?list=PLDlWKv7KIIr-TBckRoTABh_D5e-7buimYToday we're going to finish the belt grinder. This 2x72" belt grinder is my own design that I've been working on for about a year in my spare time. All we have left is to wire up the 3-phase motor and VFD, get it configured, and take it for a test run. Oh, and install the overpriced optional power switch, and figure out why the belt is wobbling.Tools used in this video:KBAC-27D Variable Frequency Drive (Amazon*): amzn.to/3XES2Or2HP 3-Phase 56C Motor (Amazon*): amzn.to/3K83230Knipex Automatic Wire Stripper (Amazon*): amzn.to/3aFM8oFBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mCraftsman SAE Ratchet Wrench Set (Amazon*): amzn.to/3DR6TxcCraftsman Metric Ratchet Wrench Set (Amazon*): amzn.to/3JOhiOfWera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CLNorton Blaze 2x72 Belt Assortment (Amazon*): amzn.to/3x4GgkXRed Label Abrasives 2x72 Zirconia Belts (Amazon*): amzn.to/40D334L*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.001:00 Installing the motor 02:55 Installing the drive wheel 06:04 Mounting the VFD 08:11 Wiring the VFD and the motor 15:15 First test run 18:30 First test grind! 21:34 Installing the power switch 23:53 Fixing the belt wobble 26:02 Conclusion
Ultimate DIY Belt Grinder: TRACKING and TENSION Mechanisms - Part 2 Clough42 2023-02-05 | Support Clough42 on Patreon: patreon.com/join/clough42A big thank-you to SendCutSend for sponsoring this project: bit.ly/3Vu5cw4Belt Grinder Playlist: youtube.com/playlist?list=PLDlWKv7KIIr-TBckRoTABh_D5e-7buimYToday we're working on the belt grinder. This 2x72" belt grinder is my own design that I've been working on for about a year in my spare time. Today we're going to machine the tension arm pivot and the belt tracking assembly and put it together.Tools used in this video:Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZYG-1 1/4" 120 degree spotting drill (Amazon*): amzn.to/3sVSLgvChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDAventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVStarrett 3/8" Edge Finder (Amazon*): amzn.to/3CXja2NHFS 1/4 x 6" Parallel Set (Amazon*): amzn.to/3kuPtQjAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9HFS 190-Piece (0.061-0.250") Gage Pin Set Minus (Amazon*): http://amzn.to/2DDSAf3HFS 250-Piece (0.251-0.500) Gage Pin Set Minus (Amazon*): amzn.to/3cjEX5kScotch Brite Maroon Very Fine (eBay*): ebay.to/2FzIZcoScotch Brite Gray Ultra Fine (eBay*): ebay.to/2QRJUXNShars 3-Point Internal Micrometers (Amazon*): amzn.to/3RqkNucEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfShars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqGoldenrod 10oz Pump Oiler (Amazon*): amzn.to/3OP0hlDNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPzHHIP Mill Vise Stop (*Amazon): amzn.to/2Ki5VePKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8m*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.002:00 Turning the bushing rings 07:11 Drilling and countersinking the bushing rings 10:16 Drilling and tapping the tension arm 15:18 Milling the tracking yoke and plate 23:57 Assembling and installing the tension and tracking arm 29:49 Conclusion
Creating my Ultimate DIY Belt Grinder: From CAD to REALITY - Part 1 Clough42 2023-01-29 | Support Clough42 on Patreon: patreon.com/join/clough42A big thank-you to SendCutSend for sponsoring this project: bit.ly/3Vu5cw4Today we're building a belt grinder! This 2x72" belt grinder is my own design that I've been working on for about a year in my spare time. Today we're going to look at the design, order some powder-coated parts from SendCutSend, machine a few miscellaneous bits, and start putting it together.Tools used in this video:Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZYG-1 1/4" 120 degree spotting drill (Amazon*): amzn.to/3sVSLgvYG-1 1/2" 90 degree spotting drill (eBay*): ebay.to/2ssWyCFChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDAventor 12" DPS IP54 Caliper (Amazon*): amzn.to/3wULvE8Starrett 3/8" Edge Finder (Amazon*): amzn.to/3CXja2NHFS 1/4 x 6" Parallel Set (Amazon*): amzn.to/3kuPtQjAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9HFS 190-Piece (0.061-0.250") Gage Pin Set Minus (Amazon*): http://amzn.to/2DDSAf3HFS 250-Piece (0.251-0.500) Gage Pin Set Minus (Amazon*): amzn.to/3cjEX5kStarrett 91B Tap Wrench (Amazon*): amzn.to/38TUCYwWilton 6-1/2" Tradesman Vise (Amazon*): amzn.to/33fqPXzStanley Utility Knife Blades (Amazon*): amzn.to/3DN47aTMilwaukee Fastback Folding Knife (Amazon*): amzn.to/3F4Ujs8*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Introduction 00:49 The Design 10:43 Unbboxing the parts 12:24 Making the spacers 15:53 Making the tooling arms 17:43 Machining the idler support plate 21:22 Countersinking holes in the plates 21:58 Tapping holes in the laser-cut parts 23:02 Assembling the frame 32:19 Conclusion
Finishing the Hemingway Sensitive Knurling Tool - Part 6 Clough42 2023-01-22 | Support Clough42 on Patreon! patreon.com/join/clough42Today we're finishing up the Hemingway Sensitive Knurler kit. I've had my eye on this knurling tool ever since I first got my lathe, and now I'm finally building it. This is one of the classic British toolmaking kits, and building from someone else's design will be a new experience for me. Today, we're finally putting it all together and using it for the first time. Full Hemingway Sensitive Knurling Tool build playlist: youtube.com/playlist?list=PLDlWKv7KIIr-jXkHzAL3DibnbOO6no2unThis is the kit I purchased: hemingwaykits.com/HK1115Tools used in this video:Emery Cloth 1" Roll (Amazon*): amzn.to/3fxodw6Cratex Abrasive Block (Amazon*): amzn.to/3R6NWvKYG-1 1/4" 120 degree spotting drill (Amazon*): amzn.to/3sVSLgv5C Collet Chuck (eBay*): ebay.to/3lMVbbr5C Collets Set - Imperial (Amazon*): amzn.to/3mOcmcQ5C Collet Set - Metric (Amazon*): amzn.to/3rsBz00Shars Magnetic Back Indicator (eBay*): ebay.to/2JI77hgStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSMitutoyo 4"/100mm Digital Caliper (Amazon*): amzn.to/3dEBDb2Aventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVStarrett Adjustable Parallels 6-Piece Set (Amazon*): amzn.to/32ERVcaAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Starrett 3/8" Edge Finder (Amazon*): amzn.to/3CXja2NBrown & Sharpe 1/2" Edge Finder (Amazon*): amzn.to/3ijUniqCRC SL2512 Soluble Oil (Amazon*): amzn.to/2qhWswkStarrett Automatic Center Punch (Amazon*): amzn.to/3GWg6VVBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZShars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKGoldenrod 10oz Pump Oiler (Amazon*): amzn.to/3OP0hlDGeneral Tools Tap Wrench Set (Amazon*): http://amzn.to/2znrcOWHFS 1/4 x 6" Parallel Set (Amazon*): amzn.to/3kuPtQj*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:27 Turning the lever boss 04:17 Drilling and reaming the lever boss 06:43 Assembly 11:54 Turning the lever knob 14:34 Knurling the lever knob 18:32 Making the screw cap 22:39 Fitting the tommy bar 25:41 Thoughts on the final tool 28:07 Wrap
Turning an Eccentric Cam on the Lathe: Hemingway Sensitive Knurling Tool Build - Part 5 Clough42 2023-01-15 | Support Clough42 on Patreon! patreon.com/join/clough42Today we're continuing work on the Hemingway Sensitive Knurler kit. I've had my eye on this knurling tool ever since I first got my lathe, and now I'm finally building it. This is one of the classic British toolmaking kits, and building from someone else's design will be a new experience for me. Today, we're making the eccentric cam, slotting the arms, and making all of the fiddly little parts needed to complete the tool. Full Hemingway Sensitive Knurling Tool build playlist: youtube.com/playlist?list=PLDlWKv7KIIr-jXkHzAL3DibnbOO6no2unThis is the kit I purchased: hemingwaykits.com/HK1115Tools used in this video:Shars D-Bit Cutter Grinder (eBay*): ebay.us/X2MgDJShars Magnetic Indicator Holder (Amazon*): amzn.to/3IE5PQzShars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPzEmery Cloth 1" Roll (Amazon*): amzn.to/3fxodw6Scotch Brite Maroon Very Fine (eBay*): ebay.to/2FzIZcoScotch Brite Gray Ultra Fine (eBay*): ebay.to/2QRJUXNCratex Abrasive Block (Amazon*): amzn.to/3R6NWvKTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Edge Precision 5C Collet Stop (Amazon*): amzn.to/33HrXUOAventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSYG-1 1/4" 120 degree spotting drill (Amazon*): amzn.to/3sVSLgvChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziD5C Collet Chuck (eBay*): ebay.to/3lMVbbr5C Collets Set - Imperial (Amazon*): amzn.to/3mOcmcQ5C Collet Set - Metric (Amazon*): amzn.to/3rsBz00Starrett 827A Edge Finder (Amazon*): amzn.to/38DGNPpMitutoyo 4"/100mm Digital Caliper (Amazon*): amzn.to/3dEBDb2Knipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mShars 3-Point Internal Micrometers (Amazon*): amzn.to/3RqkNucHFS 190-Piece (0.061-0.250") Gage Pin Set Minus (Amazon*): http://amzn.to/2DDSAf3Shars R8 Milling Cutter Stub Arbor (Amazon*): amzn.to/3GYYV7tGoldenrod 10oz Pump Oiler (Amazon*): amzn.to/3OP0hlDShars 81 piece gauge block set (eBay*): amzn.to/3k8Xr1k*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:25 Turning the eccentric cam -- side 1 04:08 Drilling and threading the cam 05:54 Turning the second side of the cam 07:26 Turning the lower pivot pin 08:50 Turning the brass bushings 09:33 Making the lever arm 10:31 Making the Tommy Bar 11:18 Grinding a slotting tool 12:55 Slotting the knurl pins 14:39 Locating and drilling the knurl lock screw holes 16:45 Milling the knurl slots in the arms 19:38 Conclusion
Making a Nut, Trunnion, and Screw: Hemingway Sensitive Knurling Tool - Part 4 Clough42 2023-01-08 | Support Clough42 on Patreon! patreon.com/join/clough42Today we're continuing work on the Hemingway Sensitive Knurler kit. I've had my eye on this knurling tool ever since I first got my lathe, and now I'm finally building it. This is one of the classic British toolmaking kits, and building from someone else's design will be a new experience for me. Today, we're working on the nut, trunnion, and pressure screw. There'll be plenty of lathe work, mill work, and screw-ups to fix.Full Hemingway Sensitive Knurling Tool build playlist: youtube.com/playlist?list=PLDlWKv7KIIr-jXkHzAL3DibnbOO6no2unThis is the kit I purchased: hemingwaykits.com/HK1115Tools used in this video:Starrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSYG-1 1/4" 120 degree spotting drill (Amazon*): amzn.to/3sVSLgvChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziD5C Collet Chuck (eBay*): ebay.to/3lMVbbr5C Collets Set - Imperial (Amazon*): amzn.to/3mOcmcQ5C Collet Set - Metric (Amazon*): amzn.to/3rsBz005C Collet Block Set (Amazon*): amzn.to/2WG2vv1Edge Precision 5C Collet Stop (Amazon*): amzn.to/33HrXUOAventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVShars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKStarrett Little Giant Machinist Jack (Amazon*): amzn.to/3WR7uXjMitutoyo Uni-Mike (Amazon*): amzn.to/3idDBl9Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Shars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfMilwaukee M18 Wet/Dry Vacuum (Amazon*): amzn.to/3oIcSwBKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbHFS 190-Piece (0.061-0.250") Gage Pin Set Minus (Amazon*): http://amzn.to/2DDSAf3HFS 250-Piece (0.251-0.500) Gage Pin Set Minus (Amazon*): amzn.to/3cjEX5kBrown & Sharpe 1/2" Edge Finder (Amazon*): amzn.to/3ijUniqStarrett 4" Combination Square (Amazon*): amzn.to/3nadjjdNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPzAngle Block Set (Amazon*): amzn.to/2R3LewsEmery Cloth 1" Roll (Amazon*): amzn.to/3fxodw6Cratex Abrasive Block (Amazon*): amzn.to/3R6NWvKMitutoyo Thread Pitch Gauge - SAE and Metric (Amazon*): amzn.to/3y4nFGC*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.0"Please Stand By" graphic courtesy of SparkFunLicenced under Creative Commons: Attribution 2.0 Generic Licensecreativecommons.org/licenses/by/2.000:00 Intro 00:30 Turning the nut 03:06 Milling the nut 06:08 Turning the trunnion 06:47 Drilling the trunnion 08:43 Milling the trunnion 14:00 Fitting the screw end chamfer 16:22 Turning the screw grooves 18:51 Threading the screw (poorly) 21:15 Conclusion
Milling Curves With a Rotary Table - Hemingway Sensitive Knurling Tool Build - Part 3 Clough42 2023-01-01 | Support Clough42 on Patreon! patreon.com/join/clough42Today we're continuing work on the Hemingway Sensitive Knurler kit. I've had my eye on this knurling tool ever since I first got my lathe, and now I'm finally building it. This is one of the classic British toolmaking kits, and building from someone else's design will be a new experience for me. Today is all about the rotary table. We'll be setting up and cutting all of the curved edges on all of the flat bar parts for the knurling tool.Full Hemingway Sensitive Knurling Tool build playlist: youtube.com/playlist?list=PLDlWKv7KIIr-jXkHzAL3DibnbOO6no2unThis is the kit I purchased: hemingwaykits.com/HK1115Tools used in this video:Vertex 10" Rotary Table (Amazon*): amzn.to/3WULRoxBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Shars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfMilwaukee M18 Wet/Dry Vacuum (Amazon*): amzn.to/3oIcSwBKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mNicholson Swiss Made Needle File Set (Amazon*): amzn.to/3qGOw6q*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:37 Filing the pin retainers 04:03 Setting up the rotary table 05:47 Rounding the side plates 08:33 Rounding the tails of the arms 10:24 Hollowing out the inside radius of the arms 12:56 Cutting the outside radius of the arms 14:48 Rounding the tips of the arms 16:33 Rounding the corners of the side plates 18:27 Trying to destroy the distance piece 21:07 Conclusion
All I Want for Christmas is a Surface Grinder - New Machine Day! Clough42 2022-12-25 | Support Clough42 on Patreon! patreon.com/join/clough42Today is an auspicious day! We're taking delivery of a new surface grinder for the shop! This has been a long time coming, with two previous grinders destroyed during shipping. Will this one make it into the shop intact? Spoiler alert: yes it will.Tools used in this video:Wera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CLKnipex Automatic Wire Stripper (Amazon*): amzn.to/3aFM8oFDymo Rhino 4200 Label Maker (Amazon*): amzn.to/34LRkDUBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZ5-Ton Toe Jack (Amazon*): amzn.to/3HZK6Cy*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 03:24 Delivery and Placement 07:33 Features Overview 08:14 Electrical Diagram 10:57 Electrical Box 12:24 Phase monitor circuit 15:31 Phase monitor installation 21:56 First test grinds! 25:16 Wrap
Hemingway Sensitive Knurling Tool Build - Part 2 Clough42 2022-12-18 | Support Clough42 on Patreon! patreon.com/join/clough42Today we're continuing work on the Hemingway Sensitive Knurler kit. I've had my eye on this knurling tool ever since I first got my lathe, and now I'm finally building it. This is one of the classic British toolmaking kits, and building from someone else's design will be a new experience for me.Full Hemingway Sensitive Knurling Tool build playlist: youtube.com/playlist?list=PLDlWKv7KIIr-jXkHzAL3DibnbOO6no2unThis is the kit I purchased: hemingwaykits.com/HK1115Tools used in this video:Chicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDStarrett 827A Edge Finder (Amazon*): amzn.to/38DGNPpChicago Latrobe 3/4" Countersink (Amazon*): amzn.to/3s78x8lDrill America Chucking Reamers (Amazon*): amzn.to/3W3YkWxHHIP Mill Vise Stop (*Amazon): amzn.to/2Ki5VePTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Aventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVMitutoyo 4"/100mm Digital Caliper (Amazon*): amzn.to/3dEBDb2Shars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqK*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:27 The 3D model 00:44 Notching the arms 04:09 Making the side plates 10:28 The distance piece and the tool holder 12:36 The knurl locking plates 18:00 Conclusion
Hemingway Sensitive Knurling Tool Build - Part 1 Clough42 2022-12-11 | Support Clough42 on Patreon! patreon.com/join/clough42Today we're starting a new project: the Hemingway Sensitive Knurler kit. I've had my eye on this knurling tool ever since I first got my lathe, and today we're going to build it. This is one of the classic British toolmaking kits, and building from someone else's design will be a new experience for me.This is the kit I purchased: hemingwaykits.com/HK1115Tools used in this video:Chicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDStarrett 827A Edge Finder (Amazon*): amzn.to/38DGNPpChicago Latrobe 3/4" Countersink (Amazon*): amzn.to/3s78x8lDrill America Chucking Reamers (Amazon*): amzn.to/3W3YkWxHHIP Mill Vise Stop (*Amazon): amzn.to/2Ki5VePTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Aventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVMitutoyo 4"/100mm Digital Caliper (Amazon*): amzn.to/3dEBDb2Shars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKHFS 190-Piece (0.061-0.250") Gage Pin Set Minus (Amazon*): http://amzn.to/2DDSAf3HFS 250-Piece (0.251-0.500) Gage Pin Set Minus (Amazon*): amzn.to/3cjEX5kShars 3-Point Internal Micrometers (Amazon*): amzn.to/3RqkNucMitutoyo Telescoping Bore Gage Set (Amazon*): amzn.to/3vMrzTf*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:45 The design 07:05 The stock that comes in the kit 08:36 Drilling and reaming the guide plates 10:54 Slotting the side plates 12:52 Drilling and reaming the arms 16:21 Boring the trunion hole in the upper arm 22:33 Conclusion
Does a Rotary Phase Converter Actually Make REAL 3-Phase Power? (120 Degrees) Clough42 2022-12-04 | Support Clough42 on Patreon! patreon.com/join/clough42Does a rotary phase converter produce real 3-phase power? Real 3-phase power has its three phases offset by 120 degrees, but a rotary phase converter passes through the two 180-degree input phases, so how can it possibly make real 3-phase power? In this video, we'll throw a scope on the output of my American Rotary AD-5 and confirm that yes, it does, and we'll talk about how.Tools used in this video:Rigol DS1054Z Oscilloscope (Amazon*): amzn.to/2JlhlhRMicsig 1300V Differential Probe (Amazon*): amzn.to/3uvpadRMicsig 700V Differential Probe (Amazon*): amzn.to/3FhmCafEEVBLOG Brymen BM235 Multimeter (Amazon*): amzn.to/2YKFSEk*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Further reading:en.wikipedia.org/wiki/Phase_%28waves%29electrical-engineering-portal.com/power-distribution-configurations-with-three-three-phase-hot-power-linesbelden.com/blogs/data-centers/3-phase-power-wye-it-mattersamericanrotary.com/faqsen.wikipedia.org/wiki/Delta-wye_transformerelectricalpereview.com/4-wire-high-leg-delta-transformer-connectionRaw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 01:31 Voltage references 02:31 What is 'phase'? 06:25 Split-phase power 08:06 Three-phase wye with neutral 10:23 3-Phase delta (no neutral) 11:28 High-leg (wild-leg) delta 17:03 Measuring it for real 19:58 American Rotary FAQ 21:42 Conclusions american rotary, high leg delta, bastard-leg delta, rotary phase converter
How to Wire a Rotary Phase Converter the Old-School Way! Clough42 2022-11-27 | Support Clough42 on Patreon! patreon.com/join/clough42Today we're going to assemble and wire up a new American Rotary 5 horsepower phase converter for a maybe-soon-to-be-delivered surface grinder. That's a story for another day.For the electrical connections, we're going to bolt together ring terminals and insulate with varnished cambric tape, rubber sealing tape, and Scotch Super 33+. We'll also mount a twist-lock receptacle in the panel to make it easy to attach the machine.Tools and parts used in this video:L15-20 Locking Receptacle (Amazon*): amzn.to/3u61oFCWera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CLVarnished Cambric Tape (Amazon*): amzn.to/3ANSErDRubber Splicing Tape (Amazon*): amzn.to/3GQNNK2Scotch Super 33+ Electrical Tape (Amazon*): amzn.to/3OEVTaxKnipex Automatic Wire Stripper (Amazon*): amzn.to/3aFM8oFFerrule Crimper Kit (Amazon*): amzn.to/30hUfAQDymo Rhino 4200 Label Maker (Amazon*): amzn.to/34LRkDUEEVBLOG Brymen BM235 Multimeter (Amazon*): amzn.to/2YKFSEk*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:41 What is a Rotary Phase Converter? 02:11 Routing the wires 04:42 Connecting the idler 08:55 Labeling the wires for the next person (me) 09:52 Mounting the twist-lock receptacle 10:41 Connecting the input and output 12:34 Testing voltages 14:31 Conclusion
Making Magnetic Ceiling Camera Mounts Clough42 2022-11-20 | Support Clough42 on Patreon: patreon.com/join/clough42Today, we're making magnetic camera mounting locations for the shop. We'll cut out 1/4" A36 steel plates, weld up mounting brackets, and hang them from the ceiling using Unistrut and structural connector screws. This will give us a place to mount the Noga Big Boy articulating arm that we converted to a camera support in a previous video. This video has a little bit of everything: plasma cutting, grinding, welding, fabrication, and machining.Tools used in this video:Noga Big Boy Indicator Holder (Amazon*): amzn.to/3yuIUR4SuperFlyTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbMighty Mag Magnetic Base (*Amazon): amzn.to/2Y5fzsfKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mRhino Cart Welding Fixture Table (Amazon*): amzn.to/3za8aezMillermatic 211 MIG Welder (Amazon*): amzn.to/3sMkkKhMIG Torch Holder (Amazon*): amzn.to/3JxwzjSMiller Digital Performance Welding Helmet (Amazon*): amzn.to/3aIU7TQMiller Welding Jacket (Amazon*): amzn.to/341Ph2GHypertherm Powermax 30 XP Plasma Cutter (eBay*): http://ebay.to/2JgTrK6Hypertherm CNC Torch Shield (Amazon*): amzn.to/3UWeQYeMilwaukee Brushless Right Angle Die Grinder (Amazon*): amzn.to/3j8pqeh3M 2" Roloc Disc Adapter (Amazon*): amzn.to/3E39hyXABN Roloc 2" Flap Discs 40 Grit (Amazon*): amzn.to/3Hq14Gv4" Kant Twist Universal Clamp (Amazon*): amzn.to/2MCuABUStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSMilwaukee M12 Cordless Ratchet (Amazon*): amzn.to/3KDINHxEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfShars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqEvolution 15 Inch Cold Cut Saw (Amazon*): amzn.to/3qAiYRMChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDStarrett 827A Edge Finder (Amazon*): amzn.to/38DGNPpUnistrut Post Base (Amazon*): amzn.to/3TFzESRMilwaukee Brushless Impact Driver (Amazon*): amzn.to/2XgcjjcNeewer Camera Quick Change Adapter (Amazon*): amzn.to/3yPDRfASmallRig Camera Cage for Sony A7III (Amazon*): amzn.to/3OosjGp*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:51 The Design 05:46 Plasma cutting the steel plate 07:23 Removing dross and burrs with a flap disk 08:38 Welding the pieces together 11:11 Flycutting the plates flat again 13:48 Cold sawing the strut to length 15:05 Drilling the screw holes 16:49 Assembling the ceiling mounts 18:11 Installing the magnetic targets 19:54 Testing with the big boy and a camera 21:26 Conclusion
Mill Quill DRO: Installing the Magnetic Scale and Configuring it to Sum Clough42 2022-11-13 | Support Clough42 on Patreon: patreon.com/join/clough42Today I'm finishing the install of the quill DRO on my PM935-TV milling machine. This adds a fourth axis to the 3-axis DRO already on the mill, and we'll set it up so the quill and knee DRO scale readings as summed together. This should allow us to move the knee and the quill at the same time and still retain our Z position.Tools used in this video:Quill Speed Handle for PM935 (Amazon*): amzn.to/3jF0XOzQuill Speed Handle for PM935 (eBay*): ebay.us/JJa6clHeat-Set Threaded Inserts (Amazon*): amzn.to/3g8mDj6Excelta Bent Nose Smooth Plier (Amazon*): amzn.to/3CFoIOLHakko FX-888D Soldering Iron (*Amazon): amzn.to/3HkhaBKMilwaukee Fastback Folding Knife (Amazon*): amzn.to/3F4Ujs8HFS 190-Piece (0.061-0.250") Gage Pin Set Minus (Amazon*): http://amzn.to/2DDSAf3A9 Cutting Fluid for aluminum (eBay*): ebay.to/2FBUi3QNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPzNogaFlex Indicator Holder with Fine Adjust (Amazon*): amzn.to/33FwerY1/4 x 6" Parallel Set (Amazon*): amzn.to/3swn5MjChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZQIDI Tech PA12-CF Carbon Fiber Nylon (Amazon*): amzn.to/3LylGyLDRO Pros 4-axis Mill Kit: dropros.com/Electronica_Milling_Machine_Digital_Readout.htm#Electronica_Magnetic_Scale_4_Axis_Mill_Kits:*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:41 The Plan 02:18 3D Modeling in Fusion 360 08:36 3D Printed Parts and Threaded Inserts 10:00 Laser Cut Aluminum from SendCutSend 11:29 Power tapping gone awry 12:27 Modifying the Scale Cover 15:30 Installation is the Reverse of Removal 18:18 Programming the DRO to Sum 20:23 Testing With a Dial Indicator 22:07 Spacing Out the Power Downfeed Crank 23:10 Conclusion
Installing a Quill DRO On My Knee Mill - Making the STOP Clough42 2022-11-06 | Today we're going to get started installing the quill DRO on my Precision Matthews PM935TV knee mill. We're going to machine a new quill stop with threaded holes to allow us to mount a magnetic scale read head.Tools used in this video:Wera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CLStarrett Precision Screwdriver Set (Amazon*): amzn.to/35taFJcBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZConvertible Snap Ring Pliers (Amazon*): amzn.to/3sYuVANMilwaukee Brushless 3/8" Impact (Amazon*): amzn.to/3uxwHJ43/8" Allen Driver Impact Socket Set (Amazon*): amzn.to/3oylreiStarrett Adjustable Parallels 6-Piece Set (Amazon*): amzn.to/32ERVcaShars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKStarrett 4" Combination Square (Amazon*): amzn.to/3nadjjdStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSShars Magnetic Indicator Holder (Amazon*): amzn.to/3MHwRXbShars 1/2" RH CCMT 32.52 Tool Holder (Amazon*): amzn.to/3UOMC2rYG-1 1/4" 120 degree spotting drill (Amazon*): amzn.to/3sVSLgvShars 3-Point Internal Micrometers (Amazon*): amzn.to/3RqkNucGuardair Whisper Jet Air Blower Nozzle (Amazon*): amzn.to/3rWArBnNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPz2-1/4" Telescoping Inspection Mirror (Amazon*): amzn.to/3hn2nJ8R8 Annular Cutter Arbor (Amazon*): amzn.to/3xrRBuREvolution 21/32" Annular Cutter (Amazon*): amzn.to/3OhIwMhTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQb1/4 x 6" Parallel Set (Amazon*): amzn.to/3swn5MjGoldenrod 10oz Pump Oiler (Amazon*): amzn.to/3OP0hlDStarrett 827A Edge Finder (Amazon*): amzn.to/38DGNPpAventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVNSK Emax Evolution Standard with Lever Handpiece (eBay*): ebay.us/IqNh4tCarbide Burr Set (Amazon*): amzn.to/3DI15FpBrownells Oxpho-Blue (Amazon*): amzn.to/3DZ20CIBirchwood Casey Swauber Applicators (Amazon*): amzn.to/3DCb3sdKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8m*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Shars is a supporter of Clough42.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 04:59 Squaring the stock 07:14 Setting up in the 4-jaw chuck 09:29 Interrupted turning of the boss 11:37 Drilling and boring the clearance hole 14:06 Counterboring 16:14 Rotobroaching and boring the screw hole 19:34 Drilling and tapping for the read head 21:59 Milling the flats 24:41 Deburring with a pencil grinder 25:47 Bluing the part-so satsfying 28:49 Assembly on the mill 31:43 Wrap
Avid CNC: Making a Safer M12 Breakout Board Clough42 2022-10-30 | Support Clough42 on Patreon! patreon.com/clough42Today we're working on a new version of the M12 CNC controller breakout board for my Avid CNC router with Centroid Acorn and Clearpath Servos. This version of the board has the combining logic so I can use normally-closed inductive proximity sensors with the machine and retain the auto-squaring logic of the Acorn system. I'll show the schematics and the PCB design. We'll do some testing, find some problems, make it worse, and eventually fix it.Tools used in this video:Micronta Range Doubler Multimeter (eBay*): ebay.us/IcMrPCHakko FX-951 Soldering Station (Amazon*): amzn.to/2XB9CD0Hakko 611-2 Dual Solder Reel Stand (Amazon*): amzn.to/2H0YhafBanana to Alligator Test Leads (Amazon*): amzn.to/304uki5Starrett Precision Screwdriver Set (Amazon*): amzn.to/35taFJcRigol DP832 Triple-Output Power Supply (Amazon*): amzn.to/2FHtSfz*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.002:08 Normally-Open vs Normally-Closed 07:09 The Circuit Design 12:55 PCB Assembly 17:01 Testing 19:39 Fixing the Glitch 21:10 SMT Sample Books 21:43 The Modified Board 22:16 Re-Testing 23:07 A Better Solution 25:07 More Board Surgery 26:13 Re-Re-Testing 27:24 Conclusions inductive proximity sensors avid pro cnc avid cnc setup cnc projects
Wait, What? PLA is Stronger Than Carbon-Fiber Nylon? Clough42 2022-10-23 | Support Clough42 on Patreon: patreon.com/clough42Today we're going to test a bunch of different 3D printing filaments to see which is the strongest. Are carbon-fiber nylon filaments really as strong as the marketing would have you believe? Or is PLA stronger? Does the addition or carbon fiber make the filament weaker, as many have claimed? We're going to find out today. We'll put PLA, PETG, ABS, PA12-CF, and NylonX to the test. We'll measure deflection under load and ultimate breaking (tensile) strength and see what we can learn.Materials tested in this video:eSun White ABS Filament (Amazon*): http://amzn.to/2aUPzL1eSun Orange PETG Filament (Amazon*): amzn.to/2J2HEJ2QIDI Tech PA12-CF Carbon Fiber Nylon (Amazon*): amzn.to/3LylGyLNylonX (Matterhackers): matterhackers.com/store/c/pro-series-filament/NylonXR QIDI Tech PLA (included with the QIDI i-Fast printer)Tools used in this video:Wilton 6-1/2" Tradesman Vise (Amazon*): amzn.to/33fqPXzBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZShars Magnetic Indicator Holder (Amazon*): amzn.to/3MHwRXb300Kg/660lb Hanging Crane Scale (Amazon*): amzn.to/3yQ3v3o*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.00:00 Intro 00:53 The Materials 02:52 Deflection Test Setup 03:43 Deflection Testing 05:58 Deflection Test Results 06:59 Breaking Strength Test Setup 07:24 Breaking Strength Testing 10:46 Breaking Strength Results 12:02 Additional Thoughts 12:54 Conclusion Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.0 3d printer filament testing nylon 12 qidi i fast qidi technology
Can We 3D-Print a Usable Part with Carbon-Fiber Nylon? Clough42 2022-10-16 | Support Clough42 on Patreon! patreon.com/clough42Today we're designing a real part and printing it in carbon-fiber nylon filament. (PA12-CF) We're making a bracket to mount a soundbar underneath the Samsung television I have mounted on the wall of my shop. 3D printing seems like an excellent process for this part, and PA12-CF filament seems like an excellent material. Let's test to see how strong it is and if there's something to all the hype. We'll design the part in Fusion 360 and print it on the QIDI.The filament: QIDI Tech PA12-CF Carbon Fiber Nylon (Amazon*): amzn.to/3LylGyLTools used in this video:Aventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVExcelta Bent Nose Smooth Plier (Amazon*): amzn.to/3CFoIOLWera Kraftform Screwdriver Set (Amazon*): amzn.to/2UzK6CLBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Fractional Drill Set (Amazon*): amzn.to/3mkmziDStarrett 827A Edge Finder (Amazon*): amzn.to/38DGNPpStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPzR QIDI Technology X-CF Pro 3D Printer (Amazon*): amzn.to/3e1UBbM*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 01:10 The Application 02:25 Measuring the Foot Geometry 02:49 Modeling the Part in Fusion 360 12:54 Slicing for 3D Printing and Maximizing Strength 15:28 Printing Timelapse 15:51 Removing Support 16:26 Test Fit on the TV 16:50 Modeling the Stretcher Bar 19:05 Milling the Stretcher Bar 20:24 Final Installation and Testing 21:31 Conclusions qidi autodesk fusion 360 tutorial
Is the QIDI Tech X-CF Pro the PERFECT Carbon Fiber 3D Printer? Clough42 2022-10-09 | Support Clough42 on Patreon! patreon.com/clough42R QIDI Technology X-CF Pro 3D Printer (Amazon*): amzn.to/3e1UBbMR QIDI Technology PA12-CF Carbon Fiber Nylon filament (Amazon*): amzn.to/3SsNzfbToday, we're testing the QIDI Tech X-CF Pro 3D printer. This is a single-extruder printer designed specifically for printing carbon-fiber, nylon, and other high-temperature filaments, like QIDI's excellent PA12-CF. I'm not carbon-fiber nylon is "black aluminum" as others have claimed, but it's a pretty good material to have around a machine shop. We'll put the printer through its paces and I'll let you know if I recommend it.Tools appearing in this video:Mitutoyo 6"/150mm Digital Caliper (Amazon*): amzn.to/3qJTtKvShars 3-Point Internal Micrometers (Amazon*): amzn.to/3RqkNuc*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:41 Overview and Features 03:01 Comparison to QIDI Tech i-Fast 04:08 Touchscreen Control Panel 05:33 Inside the Extruder 06:04 Bed Leveling - Manual or Automatic? 07:34 Filament Dry Box 09:01 QIDI Print Slicing Software 13:30 Print Testing 22:18 Conclusion and Recommendation qidi best 3d printer 2022 qidi tech 3d printer
FINALLY - My Solid Multifix Toolpost is FINISHED! Clough42 2022-10-02 | Support me on Patreon: patreon.com/clough42Today we're finishing up the Multifix toolpost project on the Grizzly G0602 lathe. We have the machined cast iron toolpost riser that we made last week, so now all we need to do is turn a stud on the lathe to actually mount the toolpost. We'll get that turned, drill and ream a hole for the index pin, and get it mounted and tested.Tools used in this video:Shars 3-Point Internal Micrometers (Amazon*): amzn.to/3RqkNucKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVSKyocera CCMT060204-HQ Cermet Inserts (eBay*): ebay.us/5qfDheShars AXA Quick Change Tool Post Set (eBay*): ebay.us/KXQTcIShars 6-Jaw Adjustable Chuck (Amazon*): amzn.to/3QGLWJTShars 6-Jaw Chuck Backing Plate (Amazon*): amzn.to/3SA0k84Tegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfShars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqShars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKMitutoyo Thread Pitch Gauge - SAE and Metric (Amazon*): amzn.to/3y4nFGCCratex Abrasive Block (Amazon*): amzn.to/3R6NWvKEmery Cloth 1" Roll (Amazon*): amzn.to/3fxodw65C Collets Set - Imperial (Amazon*): amzn.to/3mOcmcQ5C Collet Set - Metric (Amazon*): amzn.to/3rsBz005C Collet Block Set (Amazon*): amzn.to/2WG2vv1Astro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9Shars 1/2" RH CCMT 32.52 Tool Holder (Amazon*): amzn.to/3UOMC2r*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.0Special thanks to Shars for their support of Clough42.00:00 Intro 00:31 Plan of attack 01:43 Turning side 1 04:44 Threading side 1 07:51 Things start going wrong 11:02 More threading! 12:19 The boring part 14:05 Milling wrench flats 15:47 Drilling and reaming for the index pin 20:22 Installation and testing 22:58 Wrap setting up a multifix toolpost pewe tools tool post tool post review multifix tool post indexing tool post 40 position tool post
Machining the Casting for the Multifix Lathe Solid Toolpost Riser Clough42 2022-09-25 | Support Clough42 on Patreon: patreon.com/clough42The Multifix toolpost solid riser block is back from the foundry, so today we're going to machine it and get it installed on the lathe. Big thanks to Clarke at Windy Hill Foundry for doing the casting. It looks great, so now I just have to finish it without screwing it up.See the casting process over at Windy Hill Foundry: youtu.be/-Og4CWMK7twTools used in this video:Milwaukee M18 Wet/Dry Vacuum (Amazon*): amzn.to/3oIcSwBMilwaukee Brushless Right Angle Die Grinder (Amazon*): amzn.to/3j8pqeh3M 2" Roloc Disc Adapter (Amazon*): amzn.to/3E39hyXTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiTegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbShars 8" Dial Height Gauge (Amazon*): amzn.to/3S90nqXMitutoyo 4"/100mm Digital Caliper (Amazon*): amzn.to/3dEBDb2Aventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVStarrett S828HZ Wiggler Set (Amazon*): amzn.to/3xNr24zEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfShars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Franctional Drill Set (Amazon*): amzn.to/3mkmziDChicago Latrobe 3/4" Countersink (Amazon*): amzn.to/3s78x8lCap Screw Counterbore Set - Metric (Amazon*): amzn.to/3L2dWEKCap Screw Counterbore Set - Inch (Amazon*): amzn.to/3KZA8PKBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZ*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Introduction 00:29 The raw castings 01:32 Fettling 02:09 Establishing the first flat surface 04:07 Machining to width 06:15 Machining the top surface 07:20 Locating and drilling the toolpost hole 09:41 Drilling and counterboring the mounting holes 11:32 Machining to length 11:53 Test fitting on the lathe 13:45 Conclusion / Selling the castings? tool post riser solid toolpost riser 40 position tool post grizzly g0602
Atomstack M4 Fiber Laser: Is it worth buying? Clough42 2022-09-18 | Today we're reviewing the ATOMSTACK M4 Fiber Laser Engraver. This is one of a new crop of hobby-grade fiber laser engravers appearing on the market. Is it any good? Will it engrave steel and aluminum? We're going to try it.ATOMSTACK M4 Fiber Laser (Amazon*): amzn.to/3QNvAOMOther tools used in this video:Yeti Rambler 14oz Mug (Amazon*): amzn.to/3nAC59qBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8m*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:56 Price and Features 03:01 Problems and Tech Support Problems 04:00 Fixing it Myself 05:43 Adjusting the Focus 06:14 Included Software 11:13 Testing on Different Materials 15:34 Using it Handheld 16:57 Similarities to Other Products? 17:39 Conclusions and Recommendation fiber laser marking machine laser engraving ideas laser engraving business fiber laser engraving
Installing a Power Drawbar to Avoid Breaking More End Mills Clough42 2022-09-11 | Today we're installing a power drawbar on the Precision Matthews PM935-TV knee mill. This vertical milling machine uses standard R8 collets and has a manual drawbar from the factory. I purchased an air-powerd automatic power drawbar kit, and today we'll see how hard it is to install. Spoilers: it's actually pretty easy.This is the power drawbar kit I purchased (not sponsored): precisionmatthews.com/shop/powerdbar-maxi-variTools used in this video:3/8" Nylon Pneumatic Tubing (Amazon*): amzn.to/3Rl9kx0Milwaukee M18 Cordless Drill (Amazon*): amzn.to/3POpFteMilwaukee Brushless 3/8" Impact (Amazon*): amzn.to/3uxwHJ43/8" Allen Driver Impact Socket Set (Amazon*): amzn.to/3oylreiShars Ultra Precision 1-2-3 Blocks (pair) (Amazon*): amzn.to/3Bd8MUgAventor 8" DPS IP54 Caliper (Amazon*): amzn.to/3KNwWaVBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZTap Wrench - Extra Long Ratcheting (Amazon*): amzn.to/3bmlPsdTransfer Punch Set (Amazon*): amzn.to/2ZjZL8g*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 01:05 What comes in the kit 03:33 Installing the drawbar 05:06 Installing the Motor 05:47 Installing the switches (valves) 06:49 Installing the filter and lubricator 08:40 Hooking up the air lines 11:29 Testing the power drawbar 13:36 Wrap power draw bar installation power draw bar for milling machine pneumatic drawbar power drawbar bridgeport power drawbar install
Tramming Multiple Milling Machine Vises: The Easy Way Clough42 2022-09-04 | Today we're setting up a pair of matched vises on the milling machine and using One Weird Trick to align and tram them in. The trick is to use a piece of linear shafting to get them close, and minimize the work required to tap them the rest of the way in.Tools used in this video:Tegara 690X 6" Mill Vise (Amazon*): amzn.to/3TMDjQbTegara 690X 6" Mill Vise (eBay*): ebay.us/wjC7IiShars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhf*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 01:06 Prepping the Mill Table 02:56 Captive Sockets 04:10 One Weird Trick (Linear Shafting) 07:06 Tramming 11:40 Conclusion machine shop bridgeport milling machine machinist
17 Warning Signs Your Mitutoyo Calipers Are Fake Clough42 2022-08-28 | Ever wondered if those too-good-to-be-true deals on Mitutoyo calipers you find on eBay and other marketplaces are legitimate? Wonder no more. I bought a couple of fake calipers on eBay so you don't have to. Today we will look at them carefully and I'll show you how to tell the difference.Here are some of the tools I used in the video. I'm not providing links to the calipers. I don't recommend purchasing them, for obvious reasons.Rigol DP832 Triple-Output Power Supply (Amazon*): amzn.to/2FHtSfzEEVBLOG Brymen BM235 Multimeter (Amazon*): amzn.to/2YKFSEk*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:49 Packaging 06:40 Plastic boxes 08:04 Internal packaging 11:16 Documentation 14:55 Battery installation tags 16:07 Batteries 18:34 Plastic molding and labels 20:17 PCBs 21:17 Machining and grinding 22:55 First power-up behavior 25:06 Printed graphics 25:54 Origin button height 26:31 Screw alignment 27:09 Label on the back 28:11 Current draw and battery life 30:47 Low battery behavior 33:09 Satisfying screen protector peeling 33:24 But are they worth the money? 34:23 Wrap/how the counterfeit markets thrivemitutoyo digimatic metrology mitutoyo caliper battery caliper battery
New 6-Jaw Chuck! | How to (re) Machine a Cast Iron Backing Plate Clough42 2022-08-21 | Today we're installing a new Shars 6-jaw adjustable chuck on the Grizzly G0602 lathe. Shars sent over their six inch six-jaw to support the channel, and we're going to re-machine the backing plate so we can use it on the Grizzly lathe.Here are links for the chuck and backing plate:Shars 6-Jaw Adjustable Chuck (Amazon*): amzn.to/3QGLWJTShars 6-Jaw Chuck Backing Plate (Amazon*): amzn.to/3SA0k84Other tools used in this video:Mitutoyo Telescoping Bore Gage Set (Amazon*): amzn.to/3vMrzTfBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZShars AXA Quick Change Tool Post Set (eBay*): ebay.us/KXQTcIShars CCMT0602 RH turning tool holder (eBay*): ebay.to/2SUS4jLShars 1/16x1/2" P-Type HSS Cut-Off Blade (eBay*): ebay.to/2DbgUXtKyocera CCMT060204-HQ Cermet Inserts (eBay*): ebay.us/5qfDheShars CCGX 21.52 insert for aluminum (eBay*): ebay.to/2Hcd5FuAventor 8" DPS IP54 Caliper (eBay*): ebay.to/37y1Tg3Shars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKThread-measuring wires (Amazon*): http://amzn.to/2xRoDqGExternal carbide threading tool: (eBay*): ebay.to/2Fx2zXASet of 4 CCMT0602 boring bars (eBay*): ebay.to/2SX3dRdThread Pitch Gauge - SAE and Metric (Amazon*): amzn.to/3BOLO6sCratex Abrasive Block (Amazon*): amzn.to/3R6NWvKAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro00:43 The chuck 03:30 The spindle nose 03:48 Turning a plug gage 05:14 Threading the plug gage 08:20 Mounting the backing plate for machining 10:04 Boring out the backing plate 12:02 Threading the backing plate 15:10 Counterboring the backing plate 18:38 Machining the other side 20:22 Mounting the chuck 21:41 Testing Set-Tru concentricity adjustment 25:02 Conclusion Shars 202-5467 6" 6 JAW .0005" ADJUSTABLE UNIVERSAL CHUCK 2 PIECE JAWSSet-TruAdjust-Tru
3D Printing with Fire and Iron | Making a Solid Multifix Toolpost Riser Clough42 2022-08-14 | Today, we're designing and 3D-printing a casting pattern to make a solid toolpost riser for a Multifix quick-change toolpost on the Grizzly G0602 lathe. The plan is to delete the compound and replace it with a solid block of cast iron to improve the rigidity of the lathe and add a little style and flair at the same time. We'll design the casting pattern in Fusion 360, print it on the Elegoo Mars 2 Pro 3D printer, and send it off to the foundry to have it rammed up and cast in gray iron.The casting will be done by Clarke Easterling at Windy Hill Foundry: windyhillfoundry.comSee Clarke's video of the casting process here: youtu.be/Hrkgplq5nBITools used in this video:3Dconnexion SpaceMouse Compact 3D Mouse (Amazon*): amzn.to/2TSJ2q9ELEGOO Mars 2 Pro 3D Printer (Amazon*): amzn.to/3goaM1JELEGOO Mercury Plus Wash/Cure Station (Amazon*): amzn.to/3gnE0OCELEGOO Standard Rapid Resin (Amazon*): amzn.to/2RDVgEI99% Isopropyl Alcohol 2gal (Amazon*): amzn.to/32phtIZWaterproof Silicone Tray (Amazon*): amzn.to/32ruvFJLoctite 414 Super Bonder Super Glue (Amazon*): amzn.to/2ZsZn7A*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:45 Multifix Toolpost 05:00 Removing the Compound 08:21 Designing a Solid Toolpost Riser Block 18:03 Designing the Casting Pattern 23:49 Testing the 3D Printed Prototype 25:51 Resin Printing a Large Hollow Part 31:12 Washing a Hollow Resin Print 32:29 Final Casting Pattern Prep Fusion 360 tutorial sand mold cast iron foundry casting pattern multifix solid toolpost multifix tool post cad cam 40 position tool post
Shop Accident Caught on Camera - Lathe DRO Install, Part 2 Clough42 2022-08-07 | This is part two of installing a DRO Pros EL400 magnetic DRO kit on the Grizzly G0602 benchtop lathe. Installing a DRO on a small lathe can be very challenging, but I have an elegant solution that I think is going to work. It will require machining the saddle and apron and modifying the scales, but it should be well worth it in the end.And believe it or not, today is the day I finally had an accident and got injured in the shop and caught it on camera.This is the DRO Pros EL400 kit I'm using:DRO Pros 2-Axis Lathe Kit: dropros.com/Electronica_Lathe_Digital_Readout.htmTools used in this video:Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mShars Ultra Precision 1-2-3 Blocks (pair) (eBay*): ebay.to/2RxwqWcHHIP 2-4-6 Blocks (pair) (Amazon*): amzn.to/2Wi03eMKurt DX6 6" Mill Vise (Amazon*): amzn.to/3nntHuhMill Vise Speed Handle (Amazon*): amzn.to/3u4DsSaEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfShars .0005" dial test indicator (Amazon*): amzn.to/3lo3Stq3Dconnexion SpaceMouse Compact 3D Mouse (Amazon*): amzn.to/2TSJ2q9Dewalt Bifocal Safety Glasses (Amazon*): amzn.to/35eCYhlStarrett 827A Edge Finder (Amazon*): amzn.to/38DGNPpStarrett 91B Tap Wrench (Amazon*): amzn.to/38TUCYwGeneral Tools Tap Wrench Set (Amazon*): http://amzn.to/2znrcOWAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9California Air Tools Ultra Quiet 2HP Compressor (Amazon*): amzn.to/2TQ926qMilwaukee M18 Wet/Dry Vacuum (Amazon*): amzn.to/3oIcSwBDrill Hog M42 Cobalt Drill Set (Amazon*): amzn.to/3ore9sqChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Franctional Drill Set (Amazon*): amzn.to/3mkmziDNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPzShars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKNSK Emax Evolution Standard with Lever Handpiece (*eBay): ebay.us/IqNh4tAventor 8" DPS IP54 Caliper (eBay*): ebay.to/37y1Tg3Aventor 12" DPS IP54 Caliper (eBay*): ebay.us/dMHUBoMilwaukee M18 Cordless Drill (Amazon*): amzn.to/3POpFteCap Screw Counterbore Set - Metric (Amazon*): amzn.to/3L2dWEKCap Screw Counterbore Set - Inch (Amazon*): amzn.to/3KZA8PK2-1/4" Telescoping Inspection Mirror (Amazon*): amzn.to/3hn2nJ8Shars D-Bit Cutter Grinder (eBay*): ebay.us/X2MgDJ5C Collets Set - Imperial (Amazon*): amzn.to/3mOcmcQ5C Collet Set - Metric (Amazon*): amzn.to/3rsBz00Goldenrod 10oz Pump Oiler (Amazon*): amzn.to/3OP0hlDTransfer Punch Set (Amazon*): amzn.to/2ZjZL8gTap Wrench - Extra Long Ratcheting (Amazon*): amzn.to/3bmlPsdNogaFlex Indicator Holder with Fine Adjust (Amazon*): amzn.to/33FwerY*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:00 Intro 00:38 Machining the Z Read Head Bracket 04:50 Cutting Magnetic Scales 07:03 Shop Injury 07:26 Cross-drilling the Y Scale 09:51 Counterboring the Y Scale 10:39 3D Printed Scale End Caps 12:40 Beveling the Gib Adjustment Rods 13:57 Assembling the X Read Head 15:05 Assembling the Z Read Head 22:14 Mounting and Adjusting the Z Scale 25:23 Testing machine dro how to fit a dro digital readout dro machine digital readout
$50 Tool, Destroyed! - Installing a DRO on a Small Lathe Clough42 2022-07-31 | Today we're installing a DRO Pros EL400 magnetic DRO kit on the Grizzly G0602 benchtop lathe. Installing a DRO on a small lathe can be very challenging, but I have an elegant solution that I think is going to work. It will require machining the saddle and apron and modifying the scales, but it should be well worth it in the end.And it had better be, because in the process, I had an accident and destroyed a $50 end mill. By being dumb.This is the DRO Pros EL400 kit I'm using:DRO Pros 2-Axis Lathe Kit: dropros.com/Electronica_Lathe_Digital_Readout.htmTools used in this video:Bondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZKnipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mShars Ultra Precision 1-2-3 Blocks (pair) (eBay*): ebay.to/2RxwqWcHHIP 2-4-6 Blocks (pair) (Amazon*): amzn.to/2Wi03eMKurt DX6 6" Mill Vise (Amazon*): amzn.to/3nntHuhMill Vise Speed Handle (Amazon*): amzn.to/3u4DsSaEdge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfShars .0005" dial test indicator (Amazon*): amzn.to/3lo3Stq3Dconnexion SpaceMouse Compact 3D Mouse (Amazon*): amzn.to/2TSJ2q9Dewalt Bifocal Safety Glasses (Amazon*): amzn.to/35eCYhlStarrett 827A Edge Finder (Amazon*): amzn.to/38DGNPpStarrett 91B Tap Wrench (Amazon*): amzn.to/38TUCYwGeneral Tools Tap Wrench Set (Amazon*): http://amzn.to/2znrcOWAstro Pneumatic Air Blower Nozzle (Amazon*): amzn.to/3oB5uE9California Air Tools Ultra Quiet 2HP Compressor (Amazon*): amzn.to/2TQ926qMilwaukee M18 Wet/Dry Vacuum (Amazon*): amzn.to/3oIcSwBDrill Hog M42 Cobalt Drill Set (Amazon*): amzn.to/3ore9sqChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Franctional Drill Set (Amazon*): amzn.to/3mkmziDNoga Deburring Set (Amazon*): http://amzn.to/2xMfiPzShars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKNSK Emax Evolution Standard with Lever Handpiece (*eBay): ebay.us/IqNh4tAventor 8" DPS IP54 Caliper (eBay*): ebay.to/37y1Tg3Aventor 12" DPS IP54 Caliper (eBay*): ebay.us/dMHUBoMilwaukee M18 Cordless Drill (Amazon*): amzn.to/3POpFteCap Screw Counterbore Set - Metric (Amazon*): amzn.to/3L2dWEKCap Screw Counterbore Set - Inch (Amazon*): amzn.to/3KZA8PK2-1/4" Telescoping Inspection Mirror (Amazon*): amzn.to/3hn2nJ8Shars D-Bit Cutter Grinder (eBay*): ebay.us/X2MgDJ5C Collets Set - Imperial (Amazon*): amzn.to/3mOcmcQ5C Collet Set - Metric (Amazon*): amzn.to/3rsBz00Goldenrod 10oz Pump Oiler (Amazon*): amzn.to/3OP0hlDTransfer Punch Set (Amazon*): amzn.to/2ZjZL8gTap Wrench - Extra Long Ratcheting (Amazon*): amzn.to/3bmlPsdNogaFlex Indicator Holder with Fine Adjust (Amazon*): amzn.to/33FwerY*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.000:53 The Plan 04:00 Disassembling the Lathe 06:29 Fixturing the Saddle in the Mill 07:23 Machining the Saddle 10:13 Machining the Apron 12:41 Drilling and Tapping the Cross Slide 14:18 Mystery Operations 15:46 Squaring the X Bracket Stock 17:11 Machining the X Bracket 20:41 Deep Slotting 21:59 Hogging out the Final Shape 24:35 Hypnotic Deburring Footage 25:30 Wrap dro install how to fit a dro digital readout digital read out
Thread Milling on a Small Lathe | Making a Magnetic Camera Mount Clough42 2022-07-24 | Today we're making camera mount out of a Noga Big Boy magnetic indicator holder, or Magic Arm. We'll make a camera mount adapter out of 1144 steel and try our hand at threadmilling on the lathe for the first time using the toolpost grinder as a live tooling spindle. We'll also spend a little quality time at the mill with drills, counterbores, and taps.Tools appearing in this video:Noga Big Boy Indicator Holder (Amazon*): amzn.to/3yuIUR4Neewer Camera Quick Change Adapter (Amazon*): amzn.to/3yPDRfAShars AXA Quick Change Tool Post Set (eBay*): ebay.us/KXQTcIKyocera CCMT060204-HQ Cermet Inserts (eBay*): ebay.us/5qfDheStarrett 6" Hook Rule Machinist Scale (Amazon*): amzn.to/37RUxVS1/4 x 6" Parallel Set (Amazon*): amzn.to/3swn5MjAventor 8" DPS IP54 Caliper (eBay*): ebay.to/37y1Tg3Shars Magnetic Back Indicator (eBay*): ebay.to/2JI77hgShars 0-6" .0001" micrometer set (eBay*): http://ebay.to/3sxGRqKCratex Abrasive Block (Amazon*): amzn.to/3R6NWvKEmery Cloth 1" Roll (Amazon*): amzn.to/3fxodw6Edge Technology Clamp Indicator Holder (Amazon*): amzn.to/3MImlhfShars .0005" dial test indicator (Amazon*): amzn.to/3lo3StqChicago Latrobe HSS Short Letter Drill Set (Amazon*): amzn.to/2PWx0dLChicago Latrobe HSS Short Number Drill Set (Amazon*): amzn.to/2Qgss0SChicago Latrobe HSS Short Franctional Drill Set (Amazon*): amzn.to/3mkmziDCap Screw Counterbore Set - Metric (Amazon*): amzn.to/3L2dWEKCap Screw Counterbore Set - Inch (Amazon*): amzn.to/3KZA8PKChicago Latrobe 3/4" Countersink (Amazon*): amzn.to/3s78x8lAstro Pneumatic Air Blow Nozzle (Amazon*): amzn.to/3oB5uE9Knipex Pliers Wrench 3-Piece Set (Amazon*): amzn.to/2ruzS8mBondhus Metric Hex Key Set (Amazon*): amzn.to/3eqZzwbBondhus SAE Hex Key Set (Amazon*): amzn.to/3h9bJLZSony RX0 II Ultra-Compact Camera (Amazon*): amzn.to/3uyoh5eSony a7 III Mirrorless Camera (Amazon*): amzn.to/364DkpQ00:00 Intro 01:39 Introducing the Big Boy 03:10 Designing the adapter 05:26 Lathe OP 1 06:36 Lathe OP 2 10:18 Threadmilling on the lathe 14:46 Drilling and counterboring in the mill 17:52 Drilling and tapping for lock screws 20:05 Assembly 21:46 Testing *These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.0
Nickel Electroplating in the Home Shop - A Shocking Way to Prevent Rust! Clough42 2022-07-16 | Today, we're trying out nickel electroplating for the first time in the home shop. We're going to nickel plate the mild steel rack storage pins we made in a previous video so they won't rust, tarnish, or corrode in the coming years. Nickel Electroplating turns out to be a very simple process, involving vinegar, salt, nickel, and electricity. For a total amateur, it turned out great.Tools used in this video:Pure Nickel Sheet for Electroplating (Amazon*): amzn.to/3AB3ZfnRigol DP832 Triple-Output Power Supply (Amazon*): amzn.to/2FHtSfzBaldor 332B 3/4HP Buffer (Amazon*): amzn.to/2GqOCMZBanana to Alligator Test Leads (Amazon*): amzn.to/304uki500:00 Intro 01:18 What is electroplating? 02:18 Making the nickel acetate solution 06:29 Test plating a wire 07:58 Preparing parts for plating 08:54 Electroplating steel parts 10:11 Initial results 11:26 Buffing the plated parts 12:11 Examining the results 12:57 Conclusions *These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.Raw Kevin MacLeod (incompetech.com)Licensed under Creative Commons: By Attribution 3.0 Licensehttp://creativecommons.org/licenses/by/3.0
