The HandToolery
Building a Walnut Sideboard, Sketchup Preview | Hand Tool Woodworking Furniture Build Series
updated
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Andrew
Now, I'll tell you, I learned a ton! One major thing... why white pine is used for the seat! Also, it really, really matters that you try to use high quality, straight-grained material. Otherwise, you waste a ton of the material and your time in the process.
Check out Curtis Buchanan's great series on making this chair. I referenced it a ton!
youtube.com/watch?v=2DoQl6xBAUI&list=PLL_KlogKd1xf9GYjSfBVLKTp8KngC8q7j
Pay-what-you-can PDF plans for the chair via @CurtisBuchananChairmaker's website:
curtisbuchananchairmaker.com/store/p41/PDF%3A_How_to_Make_a_democratic_Arm_Chair_%28digital_download%29.html
Enjoy!
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Andrew
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Thanks!
Andrew
Some of the challenges involved in this were the angles and the curves. Having to fit everything perfect to a chair frame that, though very solid and well built, was slender and fully of interesting lines made things a bit unusual.
For the curved back, you'll see that I resawed some yellow pine to about 1/4" thick and then planed them down to about 1/8" and glued them in a bending form. Though this gave a great curve, it didn't leave much thickness to sink a screw into so I could mount the chair back. I added some blocking to the edges and blended it all together to keep it looking light and thin, but it have the substance now to take a screw and a dowel, too.
About the grain direction of the seat, I oriented it so it would try to cup in the direction the seat is actually bent. I left some wiggle room in the screw holes in the chair frame corner blocks, too. These boards are very dry and should not move much, but that said, I think I've got it all taken into account.
For the upholstery, I used regular seat foam for the seat itself, stapling it down. That was easy. The back needed to have stitching all the way around, and I didn't want the final hand stitches to show very easily, so I hid them along the bottom with about 200 minuscule stitches. It was also tricky trying to get the lines of the fabric to flow from seat to back, but I managed it.
Overall, a great experience that I learned a lot from. I ended up not having to redo the finish, thank goodness. It now sits in our living room, and it looks great! Thanks for watching, and I hope you like the video!
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Andrew
Anyway, for that bookcase, I didn't put a back on it, and now the books keep falling out. I thought it looked cool without a back, and I was trying to use only a single 1"x12"x8' board. Anyway, I decided to fix the issue, and so I rabbet in a back panel. Since I bought boards off the shelf, all told, the project took about 1 hour, 40 minutes total work. From when I took it out of my son's room and put it out, it was just over 12 hours.
I think in this video you'll find some interesting ideas and tips, for example, like how I use a utility knife to cut the pine.
Anyway, hope you like it!
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Andrew
I hope my video shows you some helpful information about the set, in case you are considering it!
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Andrew
The saw costs $125 and is quite fairly priced. It's really well made, and I'm excited to use it. Check back in the future for an actual review.
I hope you learned something and/or enjoyed the video!
Thanks for watching!
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Andrew
I've made a number of frames, and I'm getting better with each one. This video shows you the basics of how I make my frames with a very simple decorative rabbet "moulding" on the front face of the frame.
The art that I framed was a print of the Mexican actor/comedian "Cantinflas". The print was made by artist José Pulido, whose Etsy shop is found here: etsy.com/shop/MisNopalesArt
Since I'm a Spanish teacher, I thought it would be cool to not only support an artist, but also have a piece of art related to Mexican popular culture.
I hope you learned something and/or enjoyed the video!
Thanks for watching!
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Thanks!
Andrew
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Andrew
etsy.com/TheHandToolery/listing/553095535/split-top-roubo-workbench-plans-right
In this video I go through all the effort of truing up my split-top Roubo workbench.
You get a pretty close look at all of its features, too.
Thanks for watching!
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Andrew
Thanks for watching!
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Thanks!
Andrew
Thanks for watching!
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
In the final video of this series where I build a 5-drawer vanity table with only hand tools, I am cutting the moulding for the top with my hand-made moulding plane.
I have a video about that plane here: youtu.be/rh3emc7JryA
I might even make a more detailed video in the future. We'll see.
For the paint, it's a satin finish paint from the big-box. I sanded between coats and did my best to make it look good.
In the end, it's not perfect, and that's ok! I love it. Unless you look really close, you don't see the tiny mistakes. All that said, this was quite a step out of the box for me, what with the lathe, the moulding, the drawers, etc. Anyway, this was a blast!
Thanks for watching!
Watch me turn the legs on a pole lathe: youtu.be/IWviIFoip3g
Build the pole lathe: youtu.be/iubYnvf-jhU
Building a writing desk: youtu.be/3-AmF-116YI
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Andrew
Well, here we are! Drawer making time. Oh, and the drawer rails and kicks, too.
In the third video of this series, I build the drawers and the internal support structure.
With the 4 drawers on the right, I had a bid of an issue where I couldn't just glue in normal drawer slides/rails and kicks, because they would interfere with other drawers, since that middle divider has no clearance (for example, the sides are set back about 1/2" because of the legs.
So, I ran a groove and set a floating panel in that. Because things are so tight in there, I have removable rails on the other side, which allowed me to assemble the drawer rails/kicks after the main carcass glue up.
This project (particularly in videos 2 and 3, this one) really highlighted my inexperience in designing more complicated pieces of furniture. But hey, I've learned from it, I hope.
The next video will show me doing the moulding profile on the underneath of the top, and then finishing the project.
Thanks for watching!
Watch me turn the legs on a pole lathe: youtu.be/IWviIFoip3g
Build the pole lathe: youtu.be/iubYnvf-jhU
Building a writing desk: youtu.be/3-AmF-116YI
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Instagram: instagram.com/thehandtoolery
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
I build a 5-drawer vanity table with only hand tools!
In the second video of this series, I build the main drawer structure and the internal divider. I used tapered, sliding dovetails to join the two main supports to the upper rail, which is dovetailed into the legs. Everything else is mortise and tenoned in. That created a problem. Because the center support stile is dovetailed in, and there are mortises in that and a sliding dovetail, that means I have to muscle it into place. So, this is a design flaw. It actually caused a break in one of the pieces that I had to fix during glue up (not shown). Even so, it turned out fine! Next up is the rest of the internals, the drawers, paint, et voilà!
Watch me turn the legs on a pole lathe: youtu.be/IWviIFoip3g
Build the pole lathe: youtu.be/iubYnvf-jhU
Building a writing desk: youtu.be/3-AmF-116YI
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Thanks!
Andrew
I wanted to make a cove moulding on the underside of a vanity table top. So I needed a moulding plane. I didn't have an iron, and I wasn't sure how to go about making one, and then I realized I could use a lathe scraper tool, which I did, to some effect. It's not a great working plane, but it does work, and got the job done! I hope you like it and maybe it gives you some ideas.
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Andrew
In the first video of a series, I build the main carcass of a vanity table. This will be a 100% hand tools project. It has turned legs, sliding dovetails, dovetailed drawers, and a cove moulding detail underneath the top.
For this video, I show how I go about ensuring accurate case construction.
Watch me turn the legs on a pole lathe: youtu.be/IWviIFoip3g
Build the pole lathe: youtu.be/iubYnvf-jhU
Building a writing desk: youtu.be/3-AmF-116YI
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If you enjoyed, please consider subscribing, liking, commenting, etc. And please check out my other social profiles.
Instagram: instagram.com/thehandtoolery
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
If you enjoyed, please consider subscribing, liking, commenting, etc. And please check out my other social profiles.
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
These desk legs will be for an all hand tools project vanity table for my daughter's birthday. That build project is covered in detail in another series. This video and the disassembling the lathe video round out the using the pole lathe series.
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Andrew
Now, I know this isn't particularly interesting to most of you, but I wanted to preserve this cool memory, so it's here now! Thanks for understanding.
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Thanks!
Andrew
Then, I glue up, bevel, and smooth plane the top, leaving it ready for paint.
Lastly, I put on some eggshell finish paint of a dark navy blue that matches the small, one-board bookshelf I built previously.
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I am making a simple writing desk for my son's birthday. He doesn't really need one, but I promised my daughter I'd make her a vanity table/desk for her birthday, so that meant my son would have to have one, too. (FYI, the project was completed a little while ago, so it's already on my Instagram, see below)
As usual, this is a 100% hand tools project, not even a battery powered drill.
This will be a series, but not an extensive one. In this first part, I rough cut the main case components: the 4 legs and 3 main rails.
If there is interest, I'll make some sketchup plans, but in reality, it's not very necessary.
If you enjoyed, please consider subscribing, liking, commenting, etc. And please check out my other social profiles.
Instagram: instagram.com/thehandtoolery
Facebook: www.facebook.com/TheHandToolery
My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
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I am making a simple writing desk for my son's birthday. He doesn't really need one, but I promised my daughter I'd make her a vanity table/desk for her birthday, so that meant my son would have to have one, too. (FYI, the project was completed a little while ago, so it's already on my Instagram, see below)
As usual, this is a 100% hand tools project, not even a battery powered drill.
This will be a series, but not an extensive one. In this first part, I rough cut the main case components: the 4 legs and 3 main rails.
If there is interest, I'll make some sketchup plans, but in reality, it's not very necessary.
If you enjoyed, please consider subscribing, liking, commenting, etc. And please check out my other social profiles.
Instagram: instagram.com/thehandtoolery
Facebook: www.facebook.com/TheHandToolery
My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
--
I am making a simple writing desk for my son's birthday. He doesn't really need one, but I promised my daughter I'd make her a vanity table/desk for her birthday, so that meant my son would have to have one, too. (FYI, the project was completed a little while ago, so it's already on my Instagram, see below)
As usual, this is a 100% hand tools project, not even a battery powered drill.
This will be a series, but not an extensive one. In this first part, I rough cut the main case components: the 4 legs and 3 main rails.
If there is interest, I'll make some sketchup plans, but in reality, it's not very necessary.
If you enjoyed, please consider subscribing, liking, commenting, etc. And please check out my other social profiles.
Instagram: instagram.com/thehandtoolery
Facebook: www.facebook.com/TheHandToolery
My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
As usual, this is a 100% hand tools project, not even a battery powered drill.
This will be a series, but not an extensive one. In this first part, I rough cut the main case components: the 4 legs and 3 main rails.
If there is interest, I'll make some sketchup plans, but in reality, it's not very necessary.
If you enjoyed, please consider subscribing, liking, commenting, etc. And please check out my other social profiles.
Instagram: instagram.com/thehandtoolery
Facebook: www.facebook.com/TheHandToolery
My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
It uses 1x8 preprimed pine from the big box that I had already used for the floor mattress, through bolts and pocket screws for the hardware. And everything else is what I had on hand, too.
All in all, this project cost a grand total of $0. We bought new bedding... but does that count? Ha!
It took me about 10 hours of total build time in one afternoon/evening (and working late into the night!) and then another 2 hours of sanding and painting. Not bad!
I will admit that I got frustrated with the bolts, as the epoxy squeeze out and some small mistakes along the way almost made me quit. But, in the end, it turned out great!
This isn't really a how to make a bed, but I do hope it helps you get some ideas if you are looking to do the same thing.
If you enjoyed, please consider subscribing, liking, commenting, etc. And please check out my other social profiles.
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
*In case you are wondering, the top of the bottom shelf is 2" up from the very bottom.*
Pine is very forgiving in some ways for dovetailing because you can compress the wood more when dovetailing, and while it can split, you can also just force the boards a bit, too. Also, since we are painting the exterior, it hides gaps nicely.
Consider giving this shelf a try for a child's bedroom, or maybe use the bare bones of the project, move the middle divider shelf up and add a drawer to the top space, and now you have a nightstand.
I really do hope you have enjoyed this video. In total, it took about 10 hours to build and finish, including the re-paint fiasco. I filmed more than 2 hours of footage, and then took another 3+ hours to edit. So, yeah, that's why I'd like to ask that you like and subscribe, and of course share this video with others!
Please check out my other social profiles.
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
After the very messy lathe build, I needed to get the shop organized again in prep for another project. Enjoy!
The article is only available to magazine subscribers, but it has a free Sketchup file linked on the main page that you can access. What I did is refer to the book measurements and the Sketchup file to make this.
I made mistakes along the way, but I hope that my experience can help you make your own!
I really do hope you have enjoyed this video. In total, it took about 25+ hours to build. I filmed 5 hours of footage, and then took another who knows how long to edit. So, yeah, this has been a LOT of work. Which is why I'd like to ask that you like and subscribe, and of course share this video with others!
Please check out my other social profiles.
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
A major challenge was the wood itself. It is very soft and brittle. The smell was nice at first but then got on my nerves and I felt like I was sneezing and sniffling a lot, too, because of it.
I wanted to have a sliding lid and a floating bottom panel, so I cut two groove and proceeded to dovetail when I noticed that the grooves would show. So, I had to go about solving that issue. You see, initially I was going to mitre the corners (not dovetail) like in this episode of The Woodwright's Shop (pbs.org/video/woodwrights-shop-sliding-lid-boxes), and that would have solved any issues... But I wanted some strength since it would be for my two children, and that's where I went wrong. Now, there is a way to have dovetails and not show the groove, but you'd have to rebate the tails on the inside down to the groove depth, which would make your tail boards look thin from the ends but they would be full thickness along the length (between tails).
There was also the issue of the grain busting out all the time and chipping up... I almost just chucked it. But I stuck with it, learned some stuff, and the kids love it, and honestly, I do, too!
Thanks for watching!
GET PLANS FOR MY BENCH AND OTHER TOOLS/PROJECTS AT MY ETSY STORE!
etsy.com/shop/TheHandToolery
For a WAY better explanation of staked furniture, see this episode of the Woodwright's Shop: pbs.org/video/woodwrights-shop-staked-furniture
Thanks for watching!
I came up with this bowl, inspired by... well the internet!
If you are interested in making a bowl from a recently-cut tree, you must watch the "Woodwright's shop" (with Roy Underhill) episode where they talk all about it. It will answer all your questions.
Thanks for watching!
etsy.com/listing/607092605/marking-gauge-plans
I had some scraps and I broke a chisel (don't tell anyone!) so I made myself a marking gauge. It turned out quite well.
I've had this newspaper since 1991; I was 8 at the time when got it from a family friend. You could say that I, like many others, wanted to be like Mike. And when he took home his first NBA championship, I got my hands on a newspaper sports section and held onto it ever since. It's been with me through something like 7 moves, nearly 30 years (when I made this), and it's high time I made it a proper frame.
Enjoy!
Now, I did find that the boards varied in length a little, up to 1/8". Try to find pieces that are as close to the same length as possible if you don't have a way to trim them.
I really do hope you have enjoyed this video. Please feel free to check out my other social profiles.
Instagram: instagram.com/thehandtoolery
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
Video Link: youtu.be/P1GneiwAutQ
Here is the video of Matthias Wandel making his cap shooter: youtube.com/watch?v=DAGSFp_wFLo
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Thanks!
Andrew
All that said, I did enjoy them quite a bit, and I'm impressed with them overall. Some minor flaws of course, but I'm happy to have them.
In short, I can't say that these are better or worse than other brands out there that would be considered higher end. However, they work great for me, and if you are thinking of spending $100 on carving chisels, I hope this helps you make your decision, either way.
Thanks to everyone who has watched, commented, and subscribed!
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I really do hope you have enjoyed this video. Please feel free to check out my other social profiles.
Instagram: instagram.com/thehandtoolery
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
In this video, I talk about how it's held up, things I might change, what I've learned, and other things related to the building and living with the sideboard.
One last time, thanks for joining me in this woodworking journey. I hope you have been encouraged to get out there and build something audacious and challenging.
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I really do hope you have enjoyed this video. Please feel free to check out my other social profiles.
Instagram: instagram.com/thehandtoolery
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
This is a bit different, but I wanted to share it, so I hope you enjoyed!
For more information you can visit their site (in Portuguese):
https://mcs.uefs.br/início
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I really do hope you have enjoyed this video. Please feel free to check out my other social profiles.
Instagram: instagram.com/thehandtoolery
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
This is the summary video of the entire walnut sideboard build which I documented in a 25-part series.
(Link here: youtube.com/watch?v=SD8VbwoJ8vU&list=PL1j6cP7Ay6r40mVSrnCPXisowwrm4g1ns)
This project was first conceived in winter 2017, when my wife and I started designing the piece based on a number of different sideboards we had seen online. I tweaked the design over the course of a few months, off and on.
Then, since I am a teacher, it was a waiting game to begin the build during my summer break. So, in summer 2018, I bought the lumber from a local resident who supplies a variety of air-dried wood species.
From there, it was a matter of chipping away over time, and in the end, it was late March 2019 when I finished--so in total, it took 9 months.
I used no power tools at all during the build. So, even though I have a band saw, I did not use it. I didn't even use an electric drill.
Everything was 100% done by hand. The only electricity used was for the lighting and heating/air conditioning.
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I really do hope you have enjoyed this video. Please feel free to check out my other social profiles.
Instagram: instagram.com/thehandtoolery
Facebook: www.facebook.com/TheHandToolery
My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew
In short, it's been a good experience making videos, mostly in the personal satisfaction sense, and I've made a little chunk of change that gives me some money every couple of months.
Hope you enjoy and that it
-I bought some vintage cast brass drawer pulls on eBay. I need to shine those up and fit them. FYI I do not show the process here. I got too excited.
-I've got to bevel the underside of the top.
-I wax the drawers and the drawer support system.
-I dust the piece, top to bottom, inside and out.
-I put one final coat of wipe-on poly.
-I do a coat of wax on the entire piece.
-I fit the plexiglass and the trim pieces that hold it in.
Then I disassemble it all, and have my dad help me carry it upstairs. Then, I attach the top, and start putting everything back together.
Et, voilà! It's done! 9 months after buying the walnut, it's finally in place, and it is a showstopper, if I must say so myself.
Thanks so much for watching and following along. This was a challenging build, and it didn't help that I did not use any electricity besides lighting and heating! In other words, the entire build on my end was 100% hand tools.
I'm very proud of that and of the piece. FYI, there is an episode 26, a more "talky" video "epilogue" for the series, and there is a summary video of the entire build.
Thanks so much for watching!
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I really do hope you have enjoyed this video. Please feel free to check out my other social profiles.
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My Etsy Shop: etsy.com/shop/TheHandToolery
Thanks!
Andrew


