Velo3D Qualified Materials Spotlight: Copper - GRCop-42 Velo3D 2026-09-20 | Velo3D Qualified Materials Spotlight: Copper - GRCop-42
3Din30: Maximizing Buy-to-Fly Economy with Sustainable Metal Powder Velo3D 2024-08-09 | In this episode, we'll dive into how metal additive manufacturing (AM) offers a significant advantage over traditional manufacturing processes by drastically reducing material wasteDiscover how metal AM achieves an impressive buy-to-fly ratio of less than 2:1, compared to the 10:1 ratio of conventional milling, resulting in 50-80% less material waste. We’ll also address the challenge of optimizing costly and limited materials in metal AM.We’ll discuss innovative strategies for resource conservation, such as repurposing scrap materials—like unused raw materials, support structures, and obsolete parts—into valuable new powder.Join us as we delve into sustainable practices in metal AM with Continuum Powders, a leader in eco-friendly metal powders. Speakers: Rob Higby, CEO, Continuum Greg Bartley, CCO, Continuum
3Din30: Maximizing Buy-to-Fly Economy with Sustainable Metal Powder Velo3D 2024-08-08 | In this episode, we'll dive into how metal additive manufacturing (AM) offers a significant advantage over traditional manufacturing processes by drastically reducing material wasteDiscover how metal AM achieves an impressive buy-to-fly ratio of less than 2:1, compared to the 10:1 ratio of conventional milling, resulting in 50-80% less material waste. We’ll also address the challenge of optimizing costly and limited materials in metal AM.We’ll discuss innovative strategies for resource conservation, such as repurposing scrap materials—like unused raw materials, support structures, and obsolete parts—into valuable new powder.Join us as we delve into sustainable practices in metal AM with Continuum, a leader in eco-friendly metal powders. We’ll speak with Rob Higby, CEO, and Greg Bartley, CCO, about their groundbreaking approach to recycling and reusing materials for AM.
See why CYBERSECURITY is becoming the new battlefield #additivemanufacturing #departmentofdefense Velo3D 2024-07-03 | With the growth of metal AM in mission critical parts production, the need for improved security practices is becoming important to key industries.
Why we need CYBERSECURITY in metal #additivemanufacturing #departmentofdefense Velo3D 2024-07-01 | Learn why we need to provide a higher level of security for metal AM printers used in the Department of Defense.
What does it take to earn the HIGHEST SECURITY LEVEL? #additivemanufacturing #departmentofdefense Velo3D 2024-06-29 | See what it takes for a metal additive manufacturing solution like Velo3D to earn the highest level of security needed for connectivity in DoD networks
Aheadd of the Curve: Exploring the Benefits of CP1 Aluminum Velo3D 2024-06-27 | In this 3Din30 webinar, we explore Aheadd® CP1, a groundbreaking material for additive manufacturing. Learn how CP1 surpasses traditional aluminum alloys like AlSi10Mg, offering easier post-processing and heat treatment.Featuring Toby Maconachie from PWR Advanced Cooling Technology and Velo3D's Suraj Rao, the webinar highlights CP1's superior brazing and welding properties and its resistance to corrosion. We also cover its applications in motorsports, defense, aerospace, and energy, demonstrating why CP1 is the ideal material for these industries. If you have a question, please ask in the chat and we will respond during the live session. Contact us for a quote or to learn more.
What SOFTWARE TOOLS help you get the most from your #3dprinted parts? #additivemanufacturing Velo3D 2024-06-23 | See how Ursa Major was able to combine their in-house developed processes with those of Velo3D to get the best of both worlds in their new designs.
Can a RECOATER BLADE expand your process window? #additivemanufacturing #3dprinting #industry40 Velo3D 2024-06-22 | See how, with Velo3D's Flow Developer, Ursa Major is pushing the limits of what is printable by expanding the process window.
Ursa Major is Using Velo3Ds GOLDEN PRINT FILE to Achieve Scalability. Learn more. #scalability Velo3D 2024-06-21 | The Velo3D GOLDEN PRINT FILE creates scalability by allowing you to move from a Sapphire to a Sapphire XC seamlessly for increased production and throughput.
Excited to scale up the MOST ADVANCED PARTS in #additivemanufacturing? Velo3D 2024-06-19 | In this highlight of our live 3Din30 show, hear how Ursa Major pushes the limits of manufacturing, merging legacy and cutting-edge technologies to get the best of both worlds.
How Ursa Major REDUCED BUILD TIME while maintaining performance #additivemanufacturing #aerospace Velo3D 2024-06-17 | Hear about Ursa Major's first experiences with Flow Developer, a new software solution from Velo3D that enables you to create for transfer parameter sets over to the Velo3D manufacturing platform.
How SILICON impacts material properties in #3dprinted #ALUMINUM #aerospacemanufacturing Velo3D 2024-06-14 | Watch the latest 3Din30 highlight with PWR as we discuss how using silicon as an alloying element can affect as-printed material properties and drive the need for complex heat treatments.
Why you need to consider HEAT TREATMENT with alloy selection #additivemanufacturing #heattreatment Velo3D 2024-06-13 | On this outtake from 3Din30, PWR discusses why its important to consider heat treatments and other post processing steps during alloy selection for metal additive manufacturing.
Why PWR moved to CP1 Aluminum #additivemanufacturing #formula1 #manufacturing #heatexchanger Velo3D 2024-06-12 | Find out why PWR switched from an AM version of a 6000 series aluminum to the new Aheadd CP1 alloy by Constellium constellium.com/products/aluminium-powders
Aheadd of the Curve: Exploring the Benefits of CP1 Aluminum - Italian Velo3D 2024-06-11 | In questo video, il Dr. Toby Maconachie e Suraj Rao discutono dell'innovativa lega Aheadd CP1 e delle sue applicazioni in vari settori, tra cui il motorsport e l'aerospaziale. CP1 offre vantaggi significativi rispetto alle tradizionali leghe di silicio e magnesio, in particolare nelle applicazioni con scambiatori di calore. Per molti, la transizione da F357 a CP1 è avvenuta senza soluzione di continuità, eliminando la necessità di ampie riqualificazioni e offrendo vantaggi come una migliore saldabilità e processi di trattamento termico più semplici.Il webinar evidenzia il panorama in evoluzione delle leghe di alluminio nell'AM. Puoi selezionare la sezione che più ti interessa:00:00 - Introduzione04:15 - Scambiatori di calore innovativi per le corse: rivoluzionare i sistemi di raffreddamento di Formula Uno08:51 - Tecniche di produzione innovative per raffreddatori a microtubi ad alte prestazioni13:34 - Versatilità delle leghe di alluminio in vari settori15:28 - Saldabilità e Trattamento Termico del CP119:23 - Confronto delle proprietà meccaniche del CP1 con le leghe F357 e 6061 per la produzione additiva23:00 - Applicazioni e vantaggi del CP1 in diversi settori24:36 - Effetti del silicio nelle leghe sulle proprietà dei materiali nella fusione laser a letto di polvere29:24 - Progressi tecnologici nelle auto di Formula Uno e nei prodotti di raffreddamento ad alte prestazioni
Aheadd of the Curve: Exploring the Benefits of CP1 Aluminum - French Velo3D 2024-06-11 | Dans cette vidéo, le Dr Toby Maconachie et Suraj Rao discutent de l'alliage innovant Aheadd CP1 et de ses applications dans diverses industries, notamment le sport automobile et l'aérospatiale. Le CP1 offre des avantages significatifs par rapport aux alliages silicium-magnésium traditionnels, en particulier dans les applications d'échangeurs de chaleur. La transition du F357 au CP1 s'est déroulée sans heurts pour beaucoup, éliminant le besoin d'une requalification approfondie et offrant des avantages tels qu'une soudabilité améliorée et des processus de traitement thermique plus simples.Le webinaire met en lumière l'évolution du paysage des alliages d'aluminium dans la fabrication additive. Vous pouvez sélectionner la section qui vous intéresse le plus :00h00 - Présentation04:15 - Échangeurs de chaleur innovants pour la course : révolutionner les systèmes de refroidissement de Formule 108:51 - Techniques de fabrication innovantes pour les refroidisseurs à microtubes hautes performances13:34 - Polyvalence des alliages d'aluminium dans diverses industries15h28 - Soudabilité et traitement thermique du CP119h23 - Comparaison des propriétés mécaniques du CP1 avec les alliages F357 et 6061 pour la fabrication additive23h00 - Applications et avantages du CP1 dans différentes industries24:36 - Effets du silicium dans les alliages sur les propriétés des matériaux dans la fusion laser sur lit de poudre29:24 - Avancées technologiques dans les voitures de Formule 1 et produits de refroidissement hautes performances
Exploring the Benefits of CP1 Aluminum Velo3D 2024-06-11 | Velo3D's CP1 is a groundbreaking material in additive manufacturing, offering superior weldability, simplified heat treatment, and enhanced mechanical properties, making it ideal for high-performance applications in aerospace and automotive industries. Its adoption is revolutionizing manufacturing processes by reducing complexity, improving efficiency, and setting new industry standards. Contact Us Today!
Aheadd of the Curve: Exploring the Benefits of CP1 Aluminum - German Velo3D 2024-06-10 | In diesem Video diskutieren Dr. Toby Maconachie und Suraj Rao die innovative Legierung Aheadd CP1 und ihre Anwendungen in verschiedenen Branchen, darunter Motorsport und Luft- und Raumfahrt. CP1 bietet erhebliche Vorteile gegenüber herkömmlichen Silizium-Magnesium-Legierungen, insbesondere bei Wärmetauscheranwendungen. Der Übergang von F357 zu CP1 verlief für viele nahtlos, da keine umfangreiche Neuqualifizierung erforderlich war und Vorteile wie verbesserte Schweißbarkeit und einfachere Wärmebehandlungsprozesse geboten wurden.Das Webinar beleuchtet die sich entwickelnde Landschaft der Aluminiumlegierungen in AM. Sie können den Abschnitt auswählen, der Sie am meisten interessiert:00:00 – Einführung04:15 – Innovative Wärmetauscher für den Rennsport: Revolutionierung der Formel-1-Kühlsysteme08:51 – Innovative Herstellungstechniken für Hochleistungs-Mikroröhrenkühler13:34 – Vielseitigkeit von Aluminiumlegierungen in verschiedenen Branchen15:28 – Schweißbarkeit und Wärmebehandlung von CP119:23 – Vergleich der mechanischen Eigenschaften von CP1 mit F357- und 6061-Legierungen für die additive Fertigung23:00 – Anwendungen und Vorteile von CP1 in verschiedenen Branchen24:36 – Auswirkungen von Silizium in Legierungen auf Materialeigenschaften beim Laser-Pulverbettschmelzen29:24 – Technologische Fortschritte bei Formel-1-Autos und leistungsstarke Kühlprodukte
Aheadd of the Curve: Exploring the Benefits of CP1 Aluminum Velo3D 2024-06-10 | In this video, Dr. Toby Maconachie and Suraj Rao discuss the innovative alloy Aheadd CP1 and its applications in various industries, including motorsport and aerospace. CP1 offers significant advantages over traditional silicon magnesium alloys, particularly in heat exchanger applications. The transition from F357 to CP1 has been seamless for many, eliminating the need for extensive requalification and offering benefits like enhanced weldability and simpler heat treatment processes.The webinar highlights the evolving landscape of aluminum alloys in AM. You can select the section that interests you most:00:00 - Introduction04:15 - Innovative Heat Exchangers for Racing: Revolutionizing Formula One Cooling Systems08:51 - Innovative Manufacturing Techniques for High-Performance Micro Tube Coolers13:34 - Versatility of Aluminum Alloys in Various Industries15:28 - Weldability and Heat Treatment of CP119:23 - Comparing Mechanical Properties of CP1 With F357 and 6061 Alloys for Additive Manufacturing23:00 - Applications and Advantages of CP1 in Different Industries24:36 - Effects of Silicon in Alloys on Material Properties in Laser Powder Bed Fusion29:24 - Technological Advancements in Formula One Cars and High-Performing Cooling Products
Aluminum CP1 housing for micro-tube cooler by PWR #formula1 #heatexchanger #additivemanufacturing Velo3D 2024-06-10 | Highlight from our recent #3Din30 episode: CP1 housing for micro-tube cooler by PWR #formula1 #heatexchanger #additivemanufacturing
VELOVirtual: How to Transfer for Create Parameter Sets with Flow Developer Velo3D 2024-03-28 | Flow Developer enables engineers to determine the optimal process for their application by unlocking the ability to transfer or create their own parameter sets into Flow. This eliminates the need to restart projects, granting access to Sapphire printers’ control, quality, and repeatability allowing engineers to achieve their program goals.Users now have maximum flexibility, visibility, and control with the power to create, modify, and inspect processes all within one software platform.00:00 - Introduction03:50 - Velo3D's Fully Integrated Metal AM Solution08:44 - Empowering Users With Process Transparency and Material Development in Velo3D Developer11:51 - Customizable Process Parameters in Velo3D Developer for Additive Manufacturing15:58 - Definable Parameters in Flow Developer22:59 - Efficiently Managing Changes and Reusing Parameters in Developer Sessions30:12 - Streamlining Part Duplication and Grouping in Developer for Experiment Setup34:06 - Visualizing Process Recipes and Laser Paths with Flow Inspector37:34 - How to Print Parts with Different Layer Thicknesses40:00 - Input Ranges of Power, Spot Size, and Laser Speed
3Din30: Exploring Ursa Majors Early Experience with Flow Developer Velo3D 2024-03-28 | Tune into the upcoming 3Din30 for an exclusive look inside the Velo3D "Black Box." Join Thomas Pomorski from Ursa Major alongside Velo3D's Maritza Ruiz and Ryan Menrath as they share their insights and experiences with Flow Developer, the latest innovation in our Flow print-preparation software. Flow Developer revolutionizes how your AM knowledge is integrated, facilitating a seamless transition from R&D to production. Discover how Flow Developer fully empowers you to utilize your existing AM expertise by providing open access to customized laser instructions and parameter sets. The episode covers Ursa’s Major initial testing, where they successfully reproduced parts from their R&D systems onto Velo3D’s solution, achieving the elusive goal of machine-to-machine equivalency. 00:00 - Introduction06:43 - Scaling Complex Designs with Velo3D's Golden Print File08:12 - Transferring Platform Knowledge for Enhanced Part Design10:22 - The Future of Additive Manufacturing: Scaling Up and Solving Supply Chain Pain14:26 - Accelerating Build Times Through Process Optimization15:44 - Leveraging Velo's Non-Contact Recoater for Enhanced Process Development18:00 - Quick Flow Developer Walkthrough23:20 - Biggest Challenge Holding Back Metal AM25:49 - Integrated End-to-End Solution Unlocks Scalable Metal AM29:25 - Exciting Opportunities for Product Optimization and Development
From Art to Science - Fool Proofing Your Metal AM Process - Featuring PanOptimization Velo3D 2024-03-06 | Even for experienced engineers, surprising geometries and interactions arise as printers and parts become larger and more complex, outpacing industry skillsets. PanOptimization's innovative software reads print files, identifies risk areas, and diagnoses issues to prevent build failures. With its unique FEA-based simulation approach, Multi-Grid Modeling, PanX predicts thermal and mechanical defects, scaling seamlessly to intricate geometries—all while running efficiently on standard office workstations. Watch this on-demand session featuring Velo3D’s Daniel Driscoll as well as Pan Michaleris, CEO and Erik Denlinger Chief Engineer of PanOptimization to explore the future of Metal AM with PanX!00:00 - Introduction04:00 - Empowering Success in 3D Printing Technology06:34 - Challenges in Additive Simulations at Scale08:28 - Understanding the Thermal Effects of Laser Tracing on Metal Powder Bed Additive Manufacturing10:34 - Scalable Multi-Grid Model for Predicting Stresses and Strains13:18 - The Significance of Fine Voxel Resolution in Finite Element Mesh for Accurate Stress Prediction15:41 - Optimizing Additive Manufacturing With Sapphire XC17:43 - Predicting Fracture Points in 3D Printing Process21:59 - Optimizing 3D Printing Workflow With Flow Software23:32 - Challenges and Solutions in 3D Printing Supports for Flange Parts27:54 - Optimizing 3D Printing Parameters for Copper Material
Velo3D Flow Developer Overview Velo3D 2024-02-28 | One of our most frequently requested features is to "unlock the Velo3D black box" for users to apply their metal AM expertise. Introducing Flow Developer! This optional feature for users of Flow 7.0, empowers engineers to identify the best process for their needs by transferring or creating custom parameter sets in our industry-leading print preparation software, Flow.Additional Feature Highlights: • Optimal Process Customization: Tailor the printing process to your specific needs by transferring previously developed or creating unique parameter sets • Scale Production: Leverage the control, quality, and repeatability of the Velo3D Metal AM solution • Unmatched Flexibility and Visibility: This enhancement provides you with the ultimate control, allowing for the creation, modification, and inspection of processes in a single, user-friendly software platformIf you’d like to learn more, please visit our landing page and downloading the product brief that explains our new Developer software in more detail. velo3d.com/flow-developer
3Din30 Ep 35 Hardening Metal AM Against Cyberattacks Velo3D 2024-01-29 | Metal AM has a critical need for hardened solutions. Cybersecurity breaches cost businesses an average of $4.5 million in 2023, and the U.S. remains a prime target. Given this environment and the push to reshore manufacturing in the US, would it surprise you to know that no 3D printers meet DoD security best practices? Until now!Velo3D is the first Metal 3D Printer to meet these standards. Stay ahead of the curve and learn how to safeguard your business. In this webinar, Velo3D’s Aaron Katske, Vice President of Information Technology joins us to investigate the need for hardened printer solutions and see what the industry is bringing to the table in 2024.00:00 - Introduction03:05 - Cybersecurity: The New Battlefield06:19 - The Importance of Cybersecurity and Metal AM: Securing Sensitive Parts and Intellectual Property08:38 - "Zero Trust": The Modern Approach to Enhanced Cybersecurity11:36 - Achieving Trust at the DoD: Reaching STIG Green Certification15:20 - Leverage the Strength of Key Partners in Security and Compliance20:20 - Implications of Not Achieving Cybersecurity Compliance29:02 - The New Norm: Cybersecurity and the Rising Metal AM Industry
Metal in Motion Ep 6 How a Jet Engine Works Velo3D 2024-01-22 | Explore the intricate mechanics powering modern aviation in Velo3D's Metal in Motion Episode 6: "How A Jet Engine Works." From the intake compressing air efficiently to the combustion process and turbine-driven turbines, witness the symphony of precision engineering. Experience the magic that propels aircraft forward, creating thrust and sustaining flight, showcasing the engineering excellence that defines modern air travel. Watch the full episode for an in-depth journey into the heart of jet engine technology.
Velo3D Impellers - A Timeline of Validation Through Innovation Velo3D 2024-01-05 | Enabling scalability at the fleet level means that each printer, whether at a contract manufacturing site, or operated by the part OEM, will print identical geometry and material properties. As the energy sector seeks to optimize operations, reduce costs, and innovate, embracing the capabilities of scalable additive manufacturing systems will be pivotal.Watch this short video to see how Velo3D is enabling companies to move into field qualification and production with Metal AM for rotational components.If you are interested in learning more about our Energy capabilities, download our latest eBook: Power Plants to Pipelines: Metal AM’s Role in Energy Production velo3d.com/white_papers/power-plants-to-pipelines-metal-am-role-in-energy-productionOr contact us directly: velo3d.com/contact
Avios Blueprint: How Metal 3D Printing is Revolutionizing Aerospace Mfg. - Italian Subtitles Velo3D 2023-12-12 | 00:00 - Introduzione03:52 - Introduzione09:24 - Macchine Sapphire: aumentare la produzione additiva per una produzione seria25:29 - Progressi nei componenti satellitari complessi e compatti30:06 - Aiutare le aziende spaziali a integrare la produzione additiva: processo e supporto di Velo3D35:45 - Internalizzare il processo di produzione additiva: esplorare le principali macchine e tecnologie di Avio40:18 - Progressi nelle macchine Velo per la produzione di camere di combustione senza saldatura49:16 - Sistema intelligente per il monitoraggio e la valutazione del processo di stampa 3D50:28 - L'integrazione dell'intelligenza artificiale nella progettazione di parti per una fabbrica intelligente53:22 - Comprensione della velocità di costruzione e dello spessore dello strato di Sapphire XI 1MZ55:35 - Qualifica dei nuovi materiali per le macchine Velo
Avios Blueprint for Success How Metal 3D Printing is Revolutionizing Aerospace Manufacturing Velo3D 2023-12-11 | In this video, industry experts Roberto Esposito, Ricardo Tosi, and Alberto Campi delve into the future of metal 3D printing in the aerospace manufacturing sector. They discuss how companies like Avio are harnessing the power of advanced manufacturing, using Velo3D's cutting-edge solutions to drive unparalleled innovation and flexibility in aerospace manufacturing and supply chains. 03:52 - Introduction09:24 - Sapphire Machines: Scaling Up Additive Manufacturing for Serious Production25:29 - Advancements in Complex and Compact Satellite Components30:06 - Helping Space Companies Integrate Additive Manufacturing: Velo3D's Process and Support35:45 - Internalizing the Additive Manufacturing Process: Exploring Avio's Key Machines and Technologies40:18 - Advancements in Velo3D Machines for Welding-Free Combustion Chamber Manufacturing49:16 - Smart System for Monitoring and Assessing 3D Printing Process50:28 - The Integration of AI in Designing Parts for a Smart Factory53:22 - Understanding the Build Rate and Layer Thickness of Sapphire XI 1MZ55:35 - Qualifying New Materials for Velo3D Machines
Metal in Motion Ep 5: Out of the Box Unpacking the Future of Digital Inventories Velo3D 2023-12-07 | One of the biggest headaches for operations teams is accurately forecasting inventory needs, which is especially crucial when unexpected stock shortages lead to downtime and lost revenue. Traditionally, companies relied on physical inventories to ensure parts are readily available. However, this is expensive, requiring dedicated space and tying up valuable capital.Metal 3D printing offers a revolutionary solution by enabling the on-demand printing of replacement parts, including those with complex geometries and low angles. This significantly reduces or even eliminates the need for maintaining large physical inventories. Learn how the energy industry is doing this with impellers and other large format metal parts.
Customer Spotlight: PWR Advanced Cooling Technology Velo3D 2023-12-01 | Get an insightful look into PWR Advanced Cooling Technology, a leader in high-performance cooling solutions, such as heat exchangers, for demanding industries such as motorsports, aerospace, and defense. In this video, we explore the innovative world of PWR and how they're utilizing Velo3D's metal additive manufacturing (AM) technology to surpass traditional manufacturing limits.Discover how PWR is harnessing the power of AM to produce complex parts that were once deemed unachievable. The video provides an exclusive look into the company’s history, operations, and their groundbreaking use of Velo3D technology, illustrating how they achieve unparalleled precision and efficiency in their production processes.
Fast-Tracking 500 mm Impeller Production with Metal AM Featuring Rotating Machinery Services (RMS) Velo3D 2023-11-28 | In this video, Mike Rogerson and Dan Lavertu from Velo3D along with Ben Wagner from Rotating Machinery Services discuss the use of metal additive manufacturing in the energy industry. They delve into how the technology aids in the production of intricate parts, such as the impeller, which can be manufactured quickly and to original part specifications. Further, the speakers also highlight how the Velo3D's technology and software solutions streamline the manufacturing process, enhance design freedom, and ensure repeatability across machines.00:00 - Introduction04:27 - Integrated Solutions for Design Freedom and Process Control10:39 - Flow: Streamlining the Pre-Print Process for 3D Printing17:54 - Assure: Validating and Monitoring the 3D Printing Process23:11 - Design Considerations for Impellers: Orientation and Surface Finish29:37 - Enhancing Efficiency and Durability: Additive Manufacturing for Rotating Machinery Services35:55 - Advancements in Additive Manufacturing for Slot Welded Impellers40:31 - Advantages of Additive Manufacturing for Impeller Production42:49 - Enhancing Quality and Performance: An In-depth Look at the Manufacturing Process of Impellers47:03 - Advancements in Additive Manufacturing for High-Performance Impellers
Overview of Velo3D Flow Print Preparation Software Velo3D 2023-11-08 | Flow print preparation software is responsible for prescribing the manufacturing process for the Sapphire family of metal 3D printers.The software’s controlled parameters eliminate the need to develop new part-specific parameters sets—saving months of development time and reducing the need for specialized technicians.
Elevating Metal 3D Print Quality with Velo3D’s Height Mapper Velo3D 2023-10-26 | 00:00 - Introduction04:48 - Monitoring Build Layers With Height Mapper: A Monitoring Tool for Printing Complex Parts07:05 - Understanding LPBF: Laser Powder Bed Fusion and Residual Stress09:35 - The Challenge of Warping in Laser Powder Bed Fusion12:15 - Overcoming Challenges in 3D Printing: Managing Warpage and Implementing Support Strategies16:01 - Optimizing Recoater Clearance for Enhanced 3D Printing Results18:36 - Height Mapper's Color Maps for Topographic Analysis21:18 - Enhancing Customer Confidence through Layer-by-Layer Protrusion Documentation24:43 - Optimizing Recoater Setup and Inert Gas Flow in LPBF Systems28:12 - Cost of Height Mapper Metrology29:23 - The Importance of Protrusion Monitoring: A Game Changer for Machine PerformanceMetal 3D printing requires precision, but how do we maintain consistency and reliability? This 3Din30 dives into Velo3D’s Height Mapper technology, part of Velo3D’s comprehensive metrology suite. Velo3D's Height Mapper technology represents an essential cornerstone in metal 3D printing metrology. Its real-time monitoring capabilities not only improve the efficiency and reliability of the printing process but also have profound financial implications in terms of ROI.In this episode, we:• Delve into the nuances of ensuring impeccable print quality, especially the importance of maintaining the integrity of the powder bed in real time.• Unpack the challenges of the LPBF process and the quest for consistency amidst the complexities of metal powders.• Shine a spotlight on Velo3D's Height Mapper technology, which harnesses advanced metrology to validate support strategy.
Metal in Motion Ep. 4 - How Rocket Engines Work — The Physics Behind Thrust Velo3D 2023-10-26 | How do rockets fly? It's all about thrust! In the latest episode of Velo3D's Metal in Motion series, we explore the rocket thrust equation, which engineers use to calculate the force that propels a rocket forward. Watch the video to learn more about the physics behind rocket propulsion and how it's used to explore space.
Metal in Motion Episode 3 Can AI Save the Supply Chain Velo3D 2023-08-15 | Can AI save the supply chain? Watch our new Metal in Motion video to find out how artificial intelligence is being used to improve efficiency and transparency in the supply chain.
Velo3D Ramjet Engine Time Lapse Velo3D 2023-08-11 | Check out this time lapse of this Ramjet engine, designed in partnership with Lockheed Martin.Coming in at 15,247 layers, it is designed for small, unmanned reusable or nonreusable aircraft flying at supersonic speeds.This display piece was printed on a Sapphire 1MZ printer out of Inconel® 718 as a solid piece without supports.
Above and Beyond, Innovations in Aerospace AM Velo3D 2023-08-04 | 00:00 - Introduction04:13 - From System Install to Revenue in Two Months06:51 - The Aerospace and Defense Industry at Starhagen20:06 - The Benefits of Velo3D Printing with Inconel 625 and Aluminum F35722:14 - Customer Success at Corvid Technologies23:10 - DoD Navy Submarine Manifold - AM Yielding Superior Mechanical Properties29:42 - Progress in ASTM and AMS Standards for the Last 10-12 Years31:03 - The Evolution of Drones and 3D Printing TechnologyOn this episode of 3Din30, we welcomed Matt Donovan, Chief Engineer at Starhagen to delve into the future of additive manufacturing (AM) in aerospace.We discuss Donovan's career progression in the AM industry, observing the industry's transformation in the last 20 years and discussing the challenges he encountered while integrating this cutting-edge technology into the swiftly evolving aerospace sector.We also discussed Starhagen's achievements within the Department of Defense, along with their trailblazing endeavors in utilizing innovative alloys and the latest manufacturing technologies.
Accelerating AM with AI-Driven Design Velo3D 2023-07-19 | 00:00 - Introduction02:42 - Chief Scientist's Background and PhysicsX Offering08:46 - Exploring the Possibilities of Speed Design Through Deep Learning Model13:46 - Velo3D's Air Curtain Optimization for Laser Window Cleaning20:20 - Exploring the Benefits of Adopting Additive Manufacturing25:14 - Reducing Blood Damage and Cost With Heart Pump OptimizationArtificial Intelligence (AI) and AM are becoming powerful as they open pathways to new, advanced materials and larger design windows for maximum part performance.Using PhysicsX’s AI engine to simulate and iterate dozens of designs in a compressed period, engineers can now arrive at a more optimal structure in a realistic timeline and budget. This solution is proving exceptionally useful when combined with advanced large-format AM solutions like Velo3D. With fewer limits put on manufacturing, the more options the simulation can use to focus on optimization.
Metal in Motion Ep 2: From New York to Paris in 90 Minutes: The Future of Commercial Flights Velo3D 2023-06-21 | What if you could fly from New York to Paris in just 90 minutes? Believe it or not, this could soon be a reality! Tune into our latest video where we unravel the mysteries of hypersonic air travel and look at one such trailblazer, Hermeus, who is pushing the boundaries of aviation. Get ready for a future where transatlantic flights are quicker than a movie! #futureoftravel #HypersonicFlights #MetalinMotion
Implementing Scalable Manufacturing Strategies with Advanced Metal AM Velo3D 2023-06-06 | 00:00 - Introduction04:05 - Challenges of Scalability in Additive Manufacturing08:24 - Printing Qualification: Ensuring Quality and Scalability11:05 - Partnering with IMI CCI for Metal Additive Manufacturing of Drag Valves18:42 - IIMI CCI: Achieving Qualification for the First Production Valves Produced on a Velo3D Sapphire Machine25:47 - Velocity 3D's Ability to Produce High Quality and Consistent Parts for Space Propulsion Providers33:51 - What is the Difference Between Manufacturing Technologies for 3D Printing?49:00 - The Benefits of Laser Powder Bed Fusion for Tooling InsertsMetal additive manufacturing (3D printing) has become a vital technology used in to manufacture complex parts faster and more efficiently than traditional manufacturing methods. But while conventional metal AM excels at producing one-off and low volume runs, many of those same systems lack the repeatability required to bring parts production to scale. Velo3D’s Director of Technical Sales, Gene Miller and Technical Sales Engineer, Michael Harsch, discuss the roadblocks to successfully scale metal AM and share how the Velo3D fully integrated metal AM solution overcomes those challenges by mitigating variation in the printed process through standardization—allowing engineers to drive innovation and produce parts at scale and with consistent material and geometric properties.
3Din30: How Its Made – The Evolution of Tooling Velo3D 2023-06-03 | 00:00 - Introduction03:53 - Comparing Additive and Conventional Manufacturing in Automotive Industry09:21 - What Makes AM-Enabled Die Casting Work?12:07 - A Step-By-Step Guide: How Aluminum Die Casting Works15:36 - Using Additive Manufacturing to Increase Quality of Cast Parts17:11 - Limitations of Additive Manufacturing in Tooling20:06 - Improving Conformal Cooling Channel Geometry with Velo3D21:53 - The Failure Mode of Die Casting Tools and the Benefits of Additive Manufacturing25:54 - The Benefits of Using Velo3D's Sapphire XC Powder Bed Fusion Printer.30:28 - GM's Strategy in 3D Printing and Material Selection for Supply Chain
IMI Critical Engineering & Velo3D Case Study Velo3D 2023-05-15 | Learn how the Velo3D fully integrated metal AM solution enables true distributed supply chain capability with its ability to print parts with the same material properties in different locations around the world.
Velo3D Assure Quality Software Overview Velo3D 2023-05-12 | Working in concert with Sapphire and Flow, Assure, a revolutionary quality control system, enables visibility into every layer of the build through real-time, multisensor, physics-based excursion detection algorithms.Music Credit: 23198832
Gas-generator Cycle Turbopump Velo3D 2023-05-08 | This is the first gas-generator cycle turbopump designed for flight, designed and built by university-level engineers. This piece was designed by Patrick Watson and Zachary Lesan in partnership with Velo3D, Sounding Rocket Lab, Silicon Valley Elite Manufacturing, Inc, and CFturbo among many others.
GR-Cop-42 Heat Exchanger Velo3D 2023-05-08 | Velo3D's Applications Development Engineer, Jay Black discusses the GRCop-42 heat exchanger that was recently hot fire tested at NASA's Stennis Space Center by Launcher, for its E-2 LOX/kerosene rocket engine.
Metal in Motion Episode 1: The Business of Space Velo3D 2023-04-17 | The commercial space industry is operating at warp speed! In 2022, the global commercial space market was valued at $394.2 billion, and it’s expected to grow to $1.1 trillion by 2030. But what is fueling this growth? How is it that in the last five years more objects have been launched into space than in the past three decades combined?Some factors include the: - Decreasing cost of launch vehicles - Increasing demand for satellite-based services - Growing interest in space tourism - Development of new technologies that are making space exploration more feasibleIn this episode of Metal in Motion, we look at the business of space, what humanity can gain from exploring the cosmos, and some of the exciting manufacturing technologies that are making it easier for humanity to reach the “final frontier”. *Metal in Motion presented by Velo3D is a new video series about the latest technological breakthroughs and their impact on the world. Whether you’re a tech enthusiast or just curious about the future, this series is for you. Join us as we explore the exciting world of technology and learn about the innovations that are shaping our future.
Customer Spotlight: Hermeus Corporation Velo3D 2023-03-28 | Hermeus, an Atlanta-based aerospace company is on a mission to radically accelerate air travel through the development of multiple dual-use Mach 5 capable aircraft. The company is currently building out the first phase of its hypersonic aircraft dubbed Quarterhorse.The remotely piloted aircraft serves as a proof of concept for its Chimera engine which is targeting speeds beyond Mach 4. If successful, this would break the nearly 50-year-old airspeed record held by the legendary SR-71! Hermeus’ goal is to have a manned aircraft, Halcyon, that can reach Mach 5 by 2029.Learn all about Hermeus, including how it’s leveraging Velo3D’s fully integrated additive manufacturing solution to:- Move fast and rapidly produce the parts it needs with greater design freedom- Improve productivity via the Sapphire XC and its expanded build volume of 600 mm Ø by 1000 mm z-height and increased 8-laser throughput- Overcome supply chain constraints by manufacturing parts that would normally be produced via traditional manufacturing methods
Unlocking the Potential of Metal AM: Strategies for Scaling Production with Velo3D Velo3D 2023-03-06 | 0:00:00 - Introduction0:05:13 - Value Density of Turbo Machinery in Automotive and Aviation0:11:47 - Driving Standardization in the Additive Manufacturing Process0:19:15 - Scaling Up AM Production for IMI Critical's Choke Valves0:29:10 - Building a More Scalable Supply Chain0:39:45 - Automated Calibration for Optical Health in Sapphire Printers0:43:08 - Unique Features of the Sapphire Family of 3-D Printers0:51:12 - Dream Customers for Additive Manufacturing1:00:24 - Velo’s Predicted Alloys for Different ApplicationsMetal additive manufacturing (3D printing) is quickly becoming a vital technology used in the aerospace, energy, and tooling industries to manufacture complex parts more efficiently than they could using traditional manufacturing methods. But while conventional metal AM excels at producing one-off and low volume, many of the same conventional systems lack the repeatability required to bring parts production to scale. Moderated by 3Dprint.com’s Joris Peels, join Velo3D’s Technical Business Development Account Manager, Matt Karesh and Technical Sales Engineer, Sid Raje, discuss the roadblocks to successfully scale metal AM and share how the Velo3D fully integrated metal AM solution overcomes those challenges by mitigating variation in the printed process through standardization—allowing engineers to produce parts at scale and with consistent material and geometric properties. Topics covered:• The importance of standardized printing parameters • How a universal set of print instructions enables printing consistency across a global network of printers • The role of fleet-level calibration in combating print variability • How a scalable metal AM solution can impact parts manufacturing, material qualification, and AM acceptance
3Din30 Is Velo3D’s Golden Print File the ‘Midas Touch’ for Metal AM Velo3D 2023-02-28 | 00:00 - Introduction05:57 - What Are the Challenges in Getting Large Companies to Adopt AM??09:26 - Why Going into AM Production is Expensive Today12:02 - The Benefits of a Metal AM "Franchise" Model16:55 - Understanding Laser Parameters and Part Repeatability in 3D Printing22:38 - Explaining Traditional AM Variability23:24 - 3D Printing Case Study: Dimensional Accuracy of Metal Parts26:44 - Understanding the "Golden" Print File30:00 - Accessing Velo3D Technology: Easier Than You Might Think!A lot of metal 3D printing was developed under the assumption that customers need bespoke, artisan solutions. This market has grown significantly over the last 30 years but is still minuscule compared to the overall metal parts manufacturing space. What if there was a larger market?In our experience, there is a huge, mostly untapped market for consistent, repeatable, multi-sourced production—similar to what you find for traditional manufacturing solutions. From what we have seen, this market may end up being orders of magnitude larger than the artisan market currently served today. It might seem like this is obvious, but it has not been the direction for metal 3D printing in the past. This new ‘scalable AM’ market seems much larger than the existing metal AM industry. Let's find out! Hear from Velo3D Business Development Manager Brent Hansen as he talks about the recent progress we've made in accessing this new untapped ‘blue ocean’ market.
