Aaron EngineeringThis video is Part 2 of the soft face mallet series. Free plans available in the description area of the Part 1 video. Learn to model this in CAD: youtu.be/-PK_PepqQL0
Soft Face Mallet Part 2 - DIY Lathe ProjectAaron Engineering2019-09-22 | This video is Part 2 of the soft face mallet series. Free plans available in the description area of the Part 1 video. Learn to model this in CAD: youtu.be/-PK_PepqQL0
#latheproject #metalwork #diymetalMilling a cast iron flywheelAaron Engineering2024-10-06 | I finished off these flywheels for the @slome815 4-stroke engine build over the weekend. Had the old Syil X7 chomping away at some cast. Running @suttontools 10mm E4881000 harmony roughing endmill. Conservative 2000rpm on spindle and 500mm/min feedrate. It got the job done ✅ . . #syil #x7 #cnc #milling #millingmachine #machining #machinist #homemachineshop #hobbymachinist #enginebuildI made a THING!Aaron Engineering2024-09-19 | G'day everyone and welcome back to the Aaron Engineering Channel. Today I'm machining a tapered mandrel for neighbor and buddy Russel for. his AMCO brake lathe. I hope you enjoy the video. Please like & leave a comment for me. Oh, and subscribe to if not already.
#machinist #colchesterlathe #diy #lathe #milling #grindingMaking a tapered mandrel on a vintage Colchester latheAaron Engineering2024-09-15 | Finished up the tapered mandrel for my neighbour’s brake lathe yesterday arvo. . . #instamachinist #oldschool #manualmachinist #machinist #machining #turning #metal #metallathe #lathe #mill #milling #colchesterlathe #bridgeport #combinationmill #millingmachine #homemade #diy #makeityourself #nocnc #parallelturning #taperturning #drilling #boring #parting #machineoperationsFiring up my home machine shopAaron Engineering2024-09-15 | Getting all the machines fired up to turn that tapered mandrel for my buddy brake lathe. . . #instamachinist #oldschool #manualmachinist #machinist #machining #turning #metal #metallathe #lathe #mill #milling #colchesterlathe #bridgeport #combinationmill #millingmachine #homemade #diy #makeityourself #nocncOld school milling & turningAaron Engineering2024-09-08 | On the mill and lathe today making a tapered arbor spacer for my mates brake lathe. Still more turning work to do. That Palbit insert tool and carbide inserts from @livetools_ work a bloody treat 👍.
#instamachinist #oldschool #manualmachinist #machinist #machining #turning #metal #metallathe #lathe #mill #milling #colchesterlathe #bridgeport #combinationmill #millingmachine #homemade #diy #makeityourself #nocnc4-Stroke Engine Build | Part 3 | FLYWHEELAaron Engineering2024-07-21 | Part 3 of the 22cc Sander Vercammen @slome815 internal combustion 4-stroke engine build will highlight turning, milling and rotary table work. Documenting the entire process of making a flywheel from a solid billet of cast iron.
#modelengineering #modelengine #machining #engineering #icengine4-Stroke Engine Build | Part 2 | CRANK & CAM PARTSAaron Engineering2024-07-12 | Part 2 of the 22cc Sander Vercammen @slome815 internal combustion 4-stroke engine. This video will show the machining of: - Turning the connecting rod bushes - Drilling the connecting rod - Pressing the bushes - Milling the keyways in the crankshaft and camshaft - Drilling the camshaft lobes for the grub screws
#modelengineering #modelengine #machining #engineering #icengine4-Stroke Engine Build | Part 1 | CRANKCASEAaron Engineering2024-07-06 | Part 1 of the 22cc Sander Vercammen @slome815 internal combustion 4-stroke engine. This video will show the machining of: - Drilling and tapping the crankcase side frames - Pressing the bearings into the side frames
#modelengine #machining #engineering #icengineSpotting, drilling & tapping on the manual millAaron Engineering2024-06-26 | Spot drilling, drilling, countersinking and tapping on my little milling machine. Didn’t have an arbor press so I used the pedestal drill 😝. . . #manualmachining #manualmachinist #instamachinist #millingmachine #milling #drilling #tapping #countersink #pressfit #waldowndrillpress #drillpressSlot milling on a fixtureAaron Engineering2024-05-30 | ...Treppaning, It’s not a big deal!Aaron Engineering2024-05-25 | Our apprentice Dougal from @ancacncmachines learning how to treppan on a manual lathe using a @waltertools @suttontools treppaning tool. The plate is 1/4” (6.35mm) thick mild steel.
#treppaning #machining #colchester #master #latheHolding Tips & Turning ChipsAaron Engineering2024-05-11 | The young fella at trade school free styling on the Colchester Master 3250 lathe. Turning between centres using the dial wheels taking a 1.5mm cut running at 0.2mm/rev.DIY VISE Pt.3 Final | FREE PLANS | Lets make the Screw & PlatesAaron Engineering2024-04-15 | Welcome to the Aaron Engineering Channel. Today's video is part 3 and the final video in this short series. Today I'm making the screw and plates that will finish off this build. Remember the web links to plans are below so you can make this little vice yourself. * Fun facts: Rail vice is 65mm high, 80mm wide and 185mm long. It has a usable jaw height of 40mm and an opening of 105-110mm. * FREE PLANS HERE: Rail Vice Plans (AARON-ENG): a360.co/3Q1pGMs Rail Vice Plans (MP-TAFE): a360.co/49AYtXV Rail Vice 3D Model: a360.co/3TRInUd
#freeplans #DIY #shopmadetools #colchester #homeworkshopDIY VISE Pt.2 | FREE PLANS | Lets make the Jaws!Aaron Engineering2024-04-08 | Welcome to the Aaron Engineering Channel. Today's video is part 2 of 3 part series where I make jaws for the rail vice and offer up the plans for free. Each week a new video will be released along with the update plans to make the parts yourself. * Fun facts: Rail vice is 65mm high, 80mm wide and 185mm long. It has a usable jaw height of 40mm and an opening of 105-110mm. * FREE PLANS HERE: PDF Pages 1-6: a360.co/3VOPH5y Rail Vice STEP file: a360.co/49o2Y85
#freeplans #machining #milling #homeworkshop #stepbystepDIY VISE Pt.1 | FREE PLANS | Lets make the Rails!Aaron Engineering2024-04-01 | Welcome to the Aaron Engineering Channel. Today's video is part 1 of a 3 part series where I make the rails for the rail vice and offer up the plans for free. Each week a new video will be released along with the plans to make all the parts. * Fun facts: Rail vice is 65mm high, 80mm wide and 185mm long. It has a usable jaw height of 40mm and an opening of 105-110mm. * FREE PLANS HERE: PDF Pages 1-3: a360.co/3xnqqoK Vice Rails STEP file: a360.co/4cNuJd5 * #machining #milling #homeworkshop #shopmadetools #freeplansAaron is live and up to mischief 😜Aaron Engineering2024-03-30 | ...Warming up the machinesAaron Engineering2024-03-16 | ...Milling with a Rotary Table - Mag Wheel SpacersAaron Engineering2023-12-17 | Today I'm using the Herless combination milling machine and my Vertex rotary table to machine a pair of cast iron mag wheel spacers for my neighbour Russel.
This video was made possible due to my channel supporters listed below:
1) Phase changer: https://phasechanger.com.au/ 2) Livetools: https://livetools.com.au/ 3) Vertex rotary table donated by Mr. Robert Brown 4) Surface grinder: https://www.melbournepolytechnic.edu.au/students/key-facilities/specialist-training-facilities/amcoe/
#milling #rotarytable #machinist #modification #diyManual machining rotary table actionAaron Engineering2023-12-09 | ...Horizontal milling machines #machining #machinist #milling #gearcutting #dividingAaron Engineering2023-10-25 | We had both horizontal mills up and running today. Using single angle, double angle, involute cutters & even a slitting saw. Thought I’d use a befitting song 🎵 “who made who”! Engineering, it’s the trade that makes everything for everyone else! . . #horizontalmill #universalmill #milling #machining #machinist #manualmachinist #nocnc #gearcutting #slittingsaw #diy #makeityourself #metalworker #dividinghead #machinistofinstagram #machiningporn #australianmachinist #tradetraining #tafe #amcoe @melbpolyCutting a 23 tooth sprocket #milling #gearcutting #dividing #indexingAaron Engineering2023-10-18 | Adam, one of our apprentices from @ancacncmachines, learnt to perform simple indexing today by cutting a 23 tooth sprocket to suit a 1/4” chain. This included making the sprocket ⚙️ blank by turning between centres on a mandrel.Drilling, Boring & TrepanningAaron Engineering2023-10-12 | Myra, one of our 3rd year apprentices, doing some complex lathe work today at TAFE. Here she’s running a face plate with a fixture jig performing drilling, boring and trepanning work. Internal hole had a H7 tolerance and the large diameter was nailed spot on at 140mm. @suttontools @waltertools @melbpoly . . . #manualmachinist #manuallathe #turning #instamachinist #lathe #faceplate #fixture #drilling #boring #trepanning #machinist #suttontools #waltertools #insize #tolerance #machining #machinistofinstagramSurface GrindingAaron Engineering2023-06-14 | Our apprentice Anthony @melbpoly was learning how to use the old TOS Hostivař surface grinder today to grind his parallel strips to tolerance of 0.02mm (+-). It’s an old machine, but it’s built like a brick shithouse. All imperial too so it really gets them thinking. . . #grinder #grinding #surfacegrinder #manualmachinist #precisiongrinding #engineering #apprentice #training #tafevic #melbournepolytechnic #amcoe #mem30219 #mem07008Let’s make a V-BlockAaron Engineering2023-05-24 | Some video montage of our apprentices making their V Block stirrups today @melbpoly TAFE. They make these for the unit MEM07005 Perform general machining. . . #manualmachinist #manualmachining #nocnc #manualmilling #vblock #instamachinist #apprenticetraining #learning #MEM30219 #engineering #manufacturing #suttontoolsRunning the Webster EngineAaron Engineering2023-05-20 | Mark, the engineer teacher from the Navy, popped in with his Webster engines sometime back to demonstrate them to us. Mark makes these with the Australian Naval apprentices at HMAS Cerberus base here in Melbourne. It’s an excellent project that teaches fitting & machining principles to the students. @melbpoly #AMCOE . #engineering #enginemachineshop #turning #milling #drilling #machining #modelengineering #modelengine #webster #diy #homemadeAngle Plate | Work Holding | Workshop RepairAaron Engineering2023-05-06 | My neighbour, Gavin, asked me to help him bore out the handlebar clamp set on his Ducati scrambler. This video will show the work holding and boring operations I used to get the job done.
#engineering #manualmachinist #milling #workholdingMachining Part on an Angle 📐 plateAaron Engineering2023-04-25 | Turning stainless on the Colchester Master 2500 lathe to the same dia as the Ducati Handlebar and then over to the mill with an angle plate to bore casting out to size.
#colchester #lathe #turning #milling #boringProbe Tip | Replacement | UseAaron Engineering2023-04-22 | A quick video on how to replace the tip on the Tschorn probe. #diy #machinist #manualmachinist #probe #haimerMachining a vintage engine gear coverAaron Engineering2023-04-14 | Using my Taiwanese combination mill to machine a cast iron gear housing of a vintage Hornsby engine.
#manualmachinist #vintage #hornsby #millingI’m still standing - Workshop Update April 2023Aaron Engineering2023-04-12 | Just a quick video to update my subscribers. Got some stickers from @Steviegtr52, @HaxbyShed, and tooling from @kimber1958 and @LivetoolsNewcastle. Want see what I get up to on a dairy/weekly basis? Check out my Instagram page here: instagram.com/dct_aaron_engineeringKing Rich Milling MachineAaron Engineering2023-03-31 | Young Matt (1st yr apprentice) making chips on the old King Rich knee mill. Running a Sutton Tools 10mm Harmony R39/41 roughing end mill. DOC 3.25mm WOC 4.5mm (45% step over) in bright mild steel. Engineering apprentices learn manual machining first turning handles before they’re let loose on CNC machines. Mmm chips 😋 @suttontools @melbpoly . . #engineering #fitterandturner #machinist #manualmachinist #manualmilling #nocnc #apprenticeship #vocationaltraining #MEM30219Machining Cast HousingAaron Engineering2023-03-25 | I’m machining this cast vintage engine housing on the manual mill. Running a @suttontools 1/2” HSS slot mill for this facing operation. . . #manualmachinist #millingmachine #manualmilling #herless #mill #workholding #fixturing #engineering #machinist #homemachineshopPower Tapping 💪Aaron Engineering2023-03-24 | I was fortunate to be invited to the @suttontools smart centre opening today. Impressive display of their entire manufacturing centre where they make and test a wide range of cutting tools from drills, taps, and carbide end mills to name a few @australianmadecampaign . . #sutton #suttontools #madeinaustralia powertapping #tappingarm #horizontaltapping #gamor #vitoria #m3m130 #hoffmangroup #machining #engineering #toolmakerMachining large cast iron piece - Colchester lathe 4 jaw chuckAaron Engineering2023-03-12 | ...Colchester lathe knurling & threading.Aaron Engineering2023-03-05 | Punching out some knurled and threaded shafts on the old Colchester lathe. . . #colchesterlathe #centrelathe #master2500 #machining #machinist #manualmachist #knurling #threading #nocnc #doriantool #carbide #livetoolsToolmakers Clamps! | Part 3 | #shopmadetoolsAaron Engineering2023-02-25 | Finalising the making of the toolmakers clamps that @d.graydraftinganddesign361 over in Canada sent me. This video is Part 3 and will document the making of the brass retaining plate and surface grinding of the jaws.
Please check out Doug's website. He has many unique and fun kits that you can purchase to make in your own home machine shop. They are very reasonably priced and you can purchase the whole kit or just the plans to suit your budget. d-gray-drafting-and-design.myshopify.com
I am using a Norton Aluminium Oxide grinding wheel. It’s a 38A60-KVBE-TIA and the wheel size is 150 x 13 x 31.75mm. the Norton part number is 66253124203.
#manualmachinist #manualturning #manualmilling #nocnc #DIYSurface GrindingAaron Engineering2023-02-22 | Using my little Herless 450V tool and cutter grinder to do some surface grinding ⚡️
#engineering #manualmachinist #grinding #surfacegrinderHuge Slitting SawAaron Engineering2023-02-18 | Sel had the large slitting saw running on the King Rich knee mill machining his V-block. Even got some surface grinding action in to @melbpoly #amcoe facility. . . #milling #slitting #machining #manualmill #kneemill #manualmachining #manualmachinist #instamachinist #surfacegrinder #surfacegrinding #diy #vblockToolmakers Clamps! | Part 2 | Shop made TOOLSAaron Engineering2023-02-12 | Making the toolmakers clamps that @d.graydraftinganddesign361 over in Canada sent me a while ago. This video is Part 2 and will document the making of the thread shafts.
Please check out Doug's website. He has many unique and fun kits that you can purchase to make in your own home machine shop. They are very reasonably priced and you can purchase the whole kit or just the plans to suit your budget. d-gray-drafting-and-design.myshopify.com
#shopmadetools #diytools #toolmaker #clamps #manualmachiningCutting a 56 tooth Gear ⚙️Aaron Engineering2023-02-10 | Gear cutting on the Pacific FU.110 universal milling machine.
Young Ben is our of our very bright 3rd year apprentices cutting his teeth (literally) on his large cast iron winch gear @melbpoly AMCOE facility. . . #instamachinist #machinist #machining #gearcutting #milling #horizontalmill #universalmillingmachine #manualmachinist #nocnc #mem30219 #mem07011 #certificate3 #engineering #mechanicalengineeringToolmakers Clamps! | Part 1 | Shop made TOOLSAaron Engineering2023-01-29 | Making the toolmakers clamps that @d.graydraftinganddesign361 over in Canada sent me a while ago. This video is Part 1 and will document the making of the floating and fixed jaws.
Please check out Doug's website. He has many unique and fun kits that you can purchase to make in your own home machine shop. They are very reasonably priced and you can purchase the whole kit or just the plans to suit your budget. d-gray-drafting-and-design.myshopify.com
#shopmadetools #diytools #toolmaker #clamps #manualmachiningTrepanning on a Colchester LatheAaron Engineering2023-01-27 | Using the old Colchester lathe today at work @melbpoly to trepan this cast trailer wheel hub. We are making a lathe / faceplate simulator for the apprentices so they can learn clocking in and counterbalancing on a faceplate.
#machining #machinist #colchester #lathe #instamachinist #engineering #apprenticetraining #AMCOEMachining BRASS - Business Card StandsAaron Engineering2023-01-22 | Making some brass business card holders that my good buddy Tom @hilltopmachineworks2131 designed. Manually machined from 3/4" brass round and hex using my Colchester lathe and Herless mill.
#machineshop #machining #turning #milling #nocncTelescope 🔭 stepper motor bracket modification.Aaron Engineering2023-01-21 | Doing a little side job for a work colleague who’s into astronomy. This is my little Taiwanese combination mill. She’s a little ripper. Evolute end mill is from @LivetoolsNewcastle . . #manualmachinist #manualmachining #nocnc #milling #slotmilling #machinist #homeshop #machineshopManual Machining a Retaining NutAaron Engineering2023-01-15 | Using my lathe and milling machine to manually machine an aluminium retaining nut for my Troy Bilt 4-stroke weed whacker.
#lathe #mill #manualmachinist #manualmachining #repairwork2D CAD Tutorial - Business Card Holder (Hill Top Machine Works)Aaron Engineering2023-01-08 | This is a basic to intermediate step-by-step Fusion360 CAD video on how to produce a 2D working drawing. In this video you will learn how to create an multipage orthogonal view drawing of the Hill Top Machine Works Business Card holder. Using base views, projected views, and sectional views with dimensions and text.
#Autodesk #fusion360 #cadtutorials #2ddrawings #stepbystep3D CAD Tutorial - Business Card Holder (Hill Top Machine Works)Aaron Engineering2023-01-01 | This is an intermediate step-by-step Fusion360 CAD video on how to 3D model using "Top Down Modelling" techniques. In this video you will learn how to create new components, sketch shapes (lines, polygons, circles, arcs), apply & modify features (extrude, revolve cut, chamfer, mirror, combine), apply joints (as built & rigid) and apply an appearance (polished brass).Thank you & Merry ChristmasAaron Engineering2022-12-24 | It's Christmas day here in Melbourne Australia. I just want to reach out to all my subscribers and say thank you for you all your support throughout 2022. From our family to yours, we wish you all a very Merry Christmas and a happy new year. Regards from Downunder. Aaron & Dianne.Cutting a 15 tooth ratchet gearAaron Engineering2022-11-24 | Our 3rd year apprentice Aurchie getting it done today. Gear cutting on the old horizontal mill using @suttontools 70degree HSS gear cutter on the old horizontal mill. It was his first time today dividing and cutting a gear ⚙️ for his final project @melbpoly. . . #AMCOE #horizontalmill #dividinghead #gearcutting #MEM30219 #MEM07021 #manualmachinist #nocncCustom 1/2 BSW T-Bolts for Hornsby Oil EngineAaron Engineering2022-10-02 | Machining starts at 6:25 Refer to video timeline below:
00:00 Introduction & welcome 00:40 Daintree live centre 01:00 Evermore keyless chuck 01:30 Rose Indexer 02:15 Astroworx shop sticker 02:50 Olly's workshop sticker 03:55 Shayne's tool donation 06:25 Colchester Lathe action starts 10:05 Alfred Herbert Coventry die head action 12:15 Parts off the production line 13:45 Herless combination mill action 16:25 Finished parts & discussion 17:10 Paying it forward