Uploaded November 2020 | Updated September 2026, 1 week ago
In this video I make a Bo Katan cosplay helmet from EVA foam inspired by the Star Wars show Rebels. Hopefully this how to video helped you with your diy project or inspired you to start one.
patterns: facebook.com/permalink.php?story_fbid=1031522360592848&id=291491094595982
Materials Used: 5 mm EVA foam, 2 mm EVA foam, replacement grinding visor
Adhesives Used: contact cement, superglue, 2 part epoxy
Sealers: Mod Podge, DAP Alex plus
Paints: black spray paint, blue airbrush paint, pewter rub and buff, white airbrush paint, black testors model paint, gray testors model paint, charcoal gray spray paint
Tools Used: airbrush/compressor, scissors/xacto knife, heat gun, paint brushes, hot glue gun, cutting mat, Dremel 4000 Rotary tool
Mando cosplay playlist: youtube.com/playlist?list=PLW5gednRjnqWR_2Ms5uHqyrFNKn7_bWUc
Like to try tubebuddy? link: Tubebuddy.com/Zoluspropsandcosplay
superglue: amazon.com/gp/product/B01NCP64T0/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B01NCP64T0&linkId=46ec2c8eba6309487c712d67265e7d50
Mod Podge: amazon.com/gp/product/B003W0XR8M/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B003W0XR8M&linkId=52dfa67f7aedab255a6e6405d5042687
Dremel 4000 rotary tool: amazon.com/gp/product/B00LUU2XFO/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B00LUU2XFO&linkId=3d29d3bc00ec657025c81f1c9c15740f
contact cement (pint)- amazon.com/gp/product/B0006MXRY8/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B0006MXRY8&linkId=41740abe560483c9094e47589e967a6f
5 mm EVA foam roll: amazon.com/gp/product/B084NXH8WD/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B084NXH8WD&linkId=bb6e5b25ccdc151941ab3f1b70b47731
heat gun: amazon.com/gp/product/B004NDX7O6/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B004NDX7O6&linkId=cee8c8c6088906c8feae340821607f6c
cutting mat: amazon.com/gp/product/B00L5I8RKQ/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B00L5I8RKQ&linkId=9ddfd405352c11ac46391ef89ec6c8c2
2 mm EVA foam sheet: amazon.com/gp/product/B0018N26IW/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B0018N26IW&linkId=8f6c3e8dd7549123096b832c94cfdf12
black spray paint: amazon.com/gp/product/B0010P63NC/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B0010P63NC&linkId=7ef62daeb05c9d4601e34e64e624dd01
pewter rub and buff: amazon.com/gp/product/B00A2CGWQW/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B00A2CGWQW&linkId=92a9211d4aed7a723d490d3c1a299c85
airbrush kit: amazon.com/gp/product/B006HJCP8S/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B006HJCP8S&linkId=266de5a4c3ae634791ebd7ff3fddce15
hot glue gun: amazon.com/gp/product/B01178RVI2/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B01178RVI2&linkId=4fd72918d5e81fae8fc553354a53bbac
replacement grinding visor: store.cyberweld.com/hobart-face-shield-replacement-lens-770580.html?utm_medium=shoppingengine&utm_source=googlebase&gclid=Cj0KCQiA48j9BRC-ARIsAMQu3WRjVvmNr7-aMLj4QU0pod_PtKCMN4qU8r5YFr4SkWyYOF-lQ9b6HNoaAluiEALw_wcB
white airbrush paint: amazon.com/gp/product/B001DO384W/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B001DO384W&linkId=21199a7e85dc176b4f2360958b689383
blue airbrush paint: amazon.com/gp/product/B001DO1LDC/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B001DO1LDC&linkId=0b69b6b12625297e3c4268ca73c54685
testors black enamel: amazon.com/gp/product/B004O7GGYO/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B004O7GGYO&linkId=97446812d4f996350a23ddbf4ff20955
testors gray enamel: amazon.com/gp/product/B0069FYOAW/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B0069FYOAW&linkId=f4dc9be92ccfb7c6e3147c75a85bbcd7
DAP Alex plus: amazon.com/gp/product/B000H5VWXM/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B000H5VWXM&linkId=da85ecdcbd0654ee39df4bd084749a58
#bokatanhelmetdiy #
In this video I make a Bo Katan cosplay helmet from EVA foam inspired by the Star Wars show Rebels. Hopefully this how to video helped you with your diy project or inspired you to start one.
patterns: facebook.com/permalink.php?story_fbid=1031522360592848&id=291491094595982
Materials Used: 5 mm EVA foam, 2 mm EVA foam, replacement grinding visor
Adhesives Used: contact cement, superglue, 2 part epoxy
Sealers: Mod Podge, DAP Alex plus
Paints: black spray paint, blue airbrush paint, pewter rub and buff, white airbrush paint, black testors model paint, gray testors model paint, charcoal gray spray paint
Tools Used: airbrush/compressor, scissors/xacto knife, heat gun, paint brushes, hot glue gun, cutting mat, Dremel 4000 Rotary tool
Mando cosplay playlist: youtube.com/playlist?list=PLW5gednRjnqWR_2Ms5uHqyrFNKn7_bWUc
Like to try tubebuddy? link: Tubebuddy.com/Zoluspropsandcosplay
superglue: amazon.com/gp/product/B01NCP64T0/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B01NCP64T0&linkId=46ec2c8eba6309487c712d67265e7d50
Mod Podge: amazon.com/gp/product/B003W0XR8M/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B003W0XR8M&linkId=52dfa67f7aedab255a6e6405d5042687
Dremel 4000 rotary tool: amazon.com/gp/product/B00LUU2XFO/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B00LUU2XFO&linkId=3d29d3bc00ec657025c81f1c9c15740f
contact cement (pint)- amazon.com/gp/product/B0006MXRY8/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B0006MXRY8&linkId=41740abe560483c9094e47589e967a6f
5 mm EVA foam roll: amazon.com/gp/product/B084NXH8WD/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B084NXH8WD&linkId=bb6e5b25ccdc151941ab3f1b70b47731
heat gun: amazon.com/gp/product/B004NDX7O6/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B004NDX7O6&linkId=cee8c8c6088906c8feae340821607f6c
cutting mat: amazon.com/gp/product/B00L5I8RKQ/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B00L5I8RKQ&linkId=9ddfd405352c11ac46391ef89ec6c8c2
2 mm EVA foam sheet: amazon.com/gp/product/B0018N26IW/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B0018N26IW&linkId=8f6c3e8dd7549123096b832c94cfdf12
black spray paint: amazon.com/gp/product/B0010P63NC/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B0010P63NC&linkId=7ef62daeb05c9d4601e34e64e624dd01
pewter rub and buff: amazon.com/gp/product/B00A2CGWQW/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B00A2CGWQW&linkId=92a9211d4aed7a723d490d3c1a299c85
airbrush kit: amazon.com/gp/product/B006HJCP8S/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B006HJCP8S&linkId=266de5a4c3ae634791ebd7ff3fddce15
hot glue gun: amazon.com/gp/product/B01178RVI2/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B01178RVI2&linkId=4fd72918d5e81fae8fc553354a53bbac
replacement grinding visor: store.cyberweld.com/hobart-face-shield-replacement-lens-770580.html?utm_medium=shoppingengine&utm_source=googlebase&gclid=Cj0KCQiA48j9BRC-ARIsAMQu3WRjVvmNr7-aMLj4QU0pod_PtKCMN4qU8r5YFr4SkWyYOF-lQ9b6HNoaAluiEALw_wcB
white airbrush paint: amazon.com/gp/product/B001DO384W/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B001DO384W&linkId=21199a7e85dc176b4f2360958b689383
blue airbrush paint: amazon.com/gp/product/B001DO1LDC/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B001DO1LDC&linkId=0b69b6b12625297e3c4268ca73c54685
testors black enamel: amazon.com/gp/product/B004O7GGYO/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B004O7GGYO&linkId=97446812d4f996350a23ddbf4ff20955
testors gray enamel: amazon.com/gp/product/B0069FYOAW/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B0069FYOAW&linkId=f4dc9be92ccfb7c6e3147c75a85bbcd7
DAP Alex plus: amazon.com/gp/product/B000H5VWXM/ref=as_li_qf_asin_il_tl?ie=UTF8&tag=zolus777-20&creative=9325&linkCode=as2&creativeASIN=B000H5VWXM&linkId=da85ecdcbd0654ee39df4bd084749a58
#bokatanhelmetdiy #





![Punisher Vest Cosplay build version 3
The contest has ended, congratulations to Peter Decaprio winner of the vest!
Etsy front patterns: https://www.etsy.com/listing/595120494/punisher-vest-jpeg-patterns?ref=shop_home_active_1&crt=1
Back patterns: https://www.facebook.com/ZOLUSPROPS/posts/581295558948866? xts [0]=68.ARDoIyrjVPtNpUK76YPenCRCP0IpxfBYBp3dDdZcpnQsdVNRtXzy3fAIw_YxnQOSnMdE_ONu5VgEAyRpsoejCtO6EY_MheGfZxSQSRYQv32OJBAUXd18cuD0fxQAn3_RR6Qx9SU7WXf3ZHWjf-eqCAalZXvcb3TK5RXvrmGijVbMnMC1BkWSJl2cQZujK7e09ADY8CCBojm567aE4cyk9XWW7sHU8DN1o8Xb7wVd7USiPX4rytbuutXil89y2zCviMhJS5l-0yAk01CwtwVaa2xfJVgG9g2-OvfJ3HAqWAsJdjJyHt9yQHK-9OgiGzP6hdfTc3GQRlV8yWaI_tLFxBA& tn R
Patterns 1,2,3 are 1/2 inch EVA foam mats. D pattern and u accent are 2 mm EVA foam. The back shell is made from 3/8 inch EVA foam mats. All other pattern pieces are 5 mm EVA foam.
Adhesives used: super glue, contact cement, hot glue.
tools used: scissors, xacto knife/razor, dremel rotary tool, heat gun, air brush, compressor
paints used: dupli color vinyl paint black, createx airbrush paint white, model masters gold, createx translucent bright red, createx translucent deep red
other materials: 1 inch polypro strapping, 2 inch polypro strapping, 1 inch D rings, 1 inch buckles, scrap leather, googly eyes
EVA foam: https://www.amazon.com/gp/product/B07BL1Z19L?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B07BL1Z19L
Sanding sponge: https://www.amazon.com/gp/product/B0752VGHG6?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B0752VGHG6
Dremel 4000: https://www.amazon.com/gp/product/B00LUU2XFO?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B00LUU2XFO
contact cement: https://www.amazon.com/00271-Weldwood-Original-Contact-Cement/dp/B0006MXRY8/ref=as_sl_pc_tf_til?tag=zolus777-20&linkCode=w00&linkId=888af3980a20e0b0f7a8aa2d4b21d63f&creativeASIN=B0006MXRY8
white createx airbrush paint: https://www.amazon.com/gp/product/B001KC1TAC?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B001KC1TAC
Dupli Color vinyl and fabric spray paint: https://www.amazon.com/gp/product/B06Y3PM2KC?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B06Y3PM2KC
Airbrush kit: https://www.amazon.com/gp/product/B00HAWG2NK?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B00HAWG2NK
super glue: https://www.amazon.com/gp/product/B000LGPD64?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B000LGPD64
hot glue gun: https://www.amazon.com/gp/product/B01178RVI2?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B01178RVI2
Heat gun: https://www.amazon.com/gp/product/B00EU2T8GG?ie=UTF8&tag=zolus777-20&camp=1789&linkCode=xm2&creativeASIN=B00EU2T8GG
#thepunisher #punishertacticalvest #punishercosplay #punisher Punisher Vest Cosplay build version 3](https://i.ytimg.com/vi/FMfhFj6Ecp4/mqdefault.jpg)




