POLYSTAR Machinery
3 Different Screen Changers for Plastic Recycling Lines
updated
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At Plastics & Rubber Indonesia, POLYSTAR exhibited a Twin head blown film extrusion machine, demonstrating HDPE film blowing process.
Twin head blown film machine has one screw extruder with two separate die heads for creating two tubular bubbles, increasing the efficiency of producing small width plastic film. The screw design is available for processing HDPE, LDPE, LLDPE and gives a well mixture of raw material with recycled material such as CaCO3.
Feel free to contact us if you are interested in starting your film blowing business.
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El reciclaje de plásticos de post-consumo se ha vuelto una tendencia durante los últimos años.
Encuentra la maquinaria ideal para tus desechos plásticos con POLYSTAR.
Repro-Flex Plus es una maquinaria de reciclaje plástico que esta diseñado para procesar desechos plásticos de polietileno (HDPE, LDPE, LLDPE) y polipropileno (PP) que vienen de las máquinas de lavado y secado, algunos de estos son, bolsas plásticas, film plásticos, film para agricultura, empaques flexible, empaques de comida, bolsas para frutas y verduras entre muchos más.
Este equipo de reciclaje plástico integra un cortador compactador, que como lo dice su nombre le da un extra corte y compactado a los desechos. Además por la velocidad que tienen las cuchillas en el compactador se reducirá un poco de la humedad que continen los materiales.
Unidades dentro de la maquinaria de reciclaje plástico:
- Cortador compactador
Corta y compacta los desechos plásticos en un estado que se adptará para la extrusión. Este esta conectado directamente hacia el extrusor.
- 1er Extrusión
Dentro de la extrusión se encontraran los siguientes sistemas: Doble desgasificación, Filtración (Filtro de proceso continuo)
-2nd Extrusión
Dentro de la segunda extrusión se tendrá una filtración extra (Filtro)
-Pelletización
La pelletización es de anillo de agua, y la presión y la velocidad de las cuchillas se ajusta automaticamente.
Maquinaria de reciclaje de plastico post consumo
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Plastic pollution has become a major issue all over the world. More and more companies are investing in machines for recycling post-consumer plastic waste in order to create a plastic circular economy. To achieve the vision of green technology and close the loop of plastic recycling, POLYSTAR provides a simple solution for our customers.
A perfect model for post-consumer plastic waste recycling:
Filtration before degassing is a unique design of Repro-Flex Plus, it has a better effect on producing excellent quality plastic pellets from many types of post-consumer waste, especially for heavily printed materials and plastic waste that contains some humidity (the third venting area in the second extruder can remove the ink and extra humidity from the waste materials.)
Key benefits of Repro-Flex Plus :
1. Additional degassing and filtration systems improve pellet quality.
2. Minimum degradation of the material when reprocessing the plastic materials.
3. Higher output and more efficient when processing heavily printed plastic film.
POLYSTAR always dedicate to customer service to make sure our clients have a good user experience, after-sale warranty, and troubleshooting.
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🔎 İki Kademeli Plastik Geri Dönüşüm Makinası: bit.ly/3zf176D
Tüketici sonrası plastik atıkların verimli bir şekilde geri dönüşümünde, geri dönüşüm makinalarının filtre ve gaz alma sistemleri, yüksek kaliteli granül üretimi için kritik birimlerdir.
Repro-Flex Plus, her türlü tüketici sonrası atığı işleyebilen iki kademeli bir geri dönüşüm makinasıdır. Benzersiz bir gaz alma öncesi filtre tasarımına sahiptir. Ayrıca, malzemelerden mürekkep ve nemi daha fazla çıkarmak için, ikinci ekstruderde üçüncü bir gaz alma ünitesine sahiptir.
Repro-Flex Plus bugün piyasada bulabileceğiniz tüm üçüncü parti filtre sistemleriyle son derece uyumludur, ki bunu birçok projede kanıtladık. Bu entegrasyonlarla geri dönüşüm hattı, farklı türde tüketici sonrası atıkları işlerken daha esnek olacaktır.
Bunun dışında, geleneksel kontrol panelini insan-makina ara yüzlü PLC kontrol sistemine yükseltebilirsiniz.
🎥İçerik:
0:00 Plastik atık sorunu
0:13 Hurda plastik geri dönüşümü
0:30 İki kademeli plastik geri dönüşüm makinası
0:51 Filtre sistemleri entegrasyonu
📧 E-posta: polystar.sales@gmail.com
🔎 İki Kademeli Plastik Geri Dönüşüm Makinası: bit.ly/3zf176D
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📧 詢問單軸撕碎塑料回收機: sales@polystarco.com
🔎 更多有關世林機械塑料回收機資訊:
polystarco.com/tw/products_i_Two_stage_single_screw.html
塑料污染已成為全世界的首要關注議題,隨著全球市場對於環境保護與環保法規的日益重視,塑料回收與再生利用已成為全球發展循環經濟及企業ESG永續發展的首要趨勢,許多公司開始投資兩段式廢塑料回收機設備與生產,以期符合環保減碳的發展訴求。
兩段式子母回收機,能夠處理所有類型的消費性髒料,去除廢料中多餘的水分及印刷油氣,Repro-Flex Plus 兩段式回收機具有以下優勢:
1. 二段式押出機與三重的脫氣設備能夠提升塑膠回收粒的品質
2. 回收塑膠時,塑料品質能夠維持穩定且均一,最終成品依舊維持相同品質
3. 回收重印刷塑廢料時,能夠最大化生產效能,實現降低 10% 功耗、提高 20% 產量並同時生產高達100%回用性的塑膠粒子
我們致力於為客戶提供良好的售後服務、客戶體驗以及故障排除,如果您想開啟新的塑料回收事業,POLYSTAR 絕對是您的最佳首選!
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POLYSTAR's blown film extrusion lines produce HDPE and LDPE films for plastic bag producers to make T-shirt bags, shopping bags, flat bags and many more.
Our standard blown film machine can provide plastic film with width from 500 mm to 1500 mm, and the output ranges from 75 kg to 150 kg per hour.
If you are interested in our productive, flexible blown film extrusion machines, please contact us.
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Approximately 72% of consumers are buying more environmentally friendly products than they did 5 years ago.
But, as a plastic film producer, how can you be more sustainable?
One way is by adding recycled materials into your plastic products. You can either mix the raw materials with a percentage of recycled materials, use a multilayer blown film machine to place recycled material in a middle layer and cover it with raw material in the outer layer, or even use 100% recycled materials in your products.
The second way you can do this is by recycling plastic.
You can begin in the easiest way, by recycling your own factory waste. Recycling this waste is easy, can help you cut costs, and you can use simple, economical, and compact recycling machines to process it. And if you’d like to recycle more, you can even recycle post-consumer waste with other machines.
The quality of the extruder screw is key when processing recycled materials for both film production and recycling, especially for post-consumer waste.
The screw design of our POLYSTAR recycling machines allows you to process recycled materials easily.
If you would like to learn more about how to recycle and the machines needed for it, don't hesitate to contact POLYSTAR, we will be happy to help you with your recycling project!
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If you are looking for a blown film machine for making smaller widths plastic film and for a bigger output, Twin-X, a blown film extrusion machine with double die heads is right for you.
When producing plastic film with smaller widths, Twin-X with a bigger extruder can be more effective than other models with only one die head. It is suitable for plastic bag producers who are looking for a bigger output but lower costs.
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Plastic recycling & plastic circular economy— plastic recycling creates new chances for plastic waste, returning used plastic to the production line, completing the circular economy.
In recent years, many people put their attention to the problem of plastic pollution, the plastic waste management become more and more important. Many producers are seeking an effective and cost-saving machine that can reprocess plastic material waste.
POLYSTAR participated in many exhibitions, shared our professional experience, and information with our clients, and provided innovative plastic recycling solutions. We sincerely invite you and look forward to seeing you at the next coming plastic fair.
✨About the Coming Exhibitions✨
The Plastics Recycling World Expo North America 2022
Date: 2022, Nov 9~10
Venue: Huntington Convention Center, Cleveland, USA
Booth No: 538
Plastics & Rubber Indonesia 2022
Date: 2022, Nov 16~19
Location: The Jakarta International Expo, Kemayoran, Indonesia.
Booth No: A2318
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POLYSTAR's plastic pelletizing lines are capable of reprocessing various plastic materials, including HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PS, EPS and more, turning these plastic into reusable material for later production.
You can find solutions for both post-consumer and post-industrial waste, recycling printed or non-printed plastic material through our recycling machines.
Visit our website or contact us directly for further information!
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Rigid plastics, also known as hard plastics, are widely used in the manufacturing industry as well as in everyday life. Rigid plastics provide better protection for goods than flexible packaging. The most common applications for rigid plastic are plastic chairs, toys, baskets, trash cans, pipes, bottles, bottle caps, and other items.
Repro-Direct is a recycling machine designed for processing rigid plastics efficiently.
This model does not have a cutter compactor or shredder, you can feed the rigid regrinds directly into this machine through a hopper. This system ensures a faster and easier process compared to other plastic recycling systems.
The screw conveyor increases the efficiency of feeding the rigid plastic materials into the extruder, and it provides stable feeding to ensure that the materials are constantly sent into the extrusion process. If you have a lot of rigid plastics that you need to recycle, contact POLYSTAR for the solution.
This model can pelletize PP hard plastics, PE rigid plastics, regrinds of ABS or PS, and many other plastic materials.
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Plastic recycling is on the rise, including both post-consumer and post-industrial waste. Plastic film and bag producers also tend to use more recycled materials into their production lines. Therefore, they look for sustainable machines for their plastic business.
People gathering at K show 2022 are all for the same purpose, finding suitable plastic solutions for either their plastic recycling or plastic production business. POLYSTAR is always here providing such machines for customers, supporting the goal of circular economy and improving sustainability.
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🔎Website: https://www.polystarco.com/en/contact...
K show is a global-level Trade Fair for the plastics and rubber industry, as the well-known plastic recycling machine and Blown film extrusion manufacturer, POLYSTAR participated at k 2022, with our plastic pelletizer–Repro-Flex, which can reprocess industrial plastic waste such as blown start-up and the edge trim which generated when producing plastic bag.
Plastic pollution is growing but waste management/recycling is still lacking, many research indicated the importance of reclaiming plastic waste, and putting those back into the production line to reduce the level of plastic pollution.
While using a higher percentage of recycled material when producing new plastic products has become the industrial trend. More needs to be done to create a complete plastic circular economy, that's why investing in well-function recycling machines becomes the prioritized thing if you consider starting your plastic business.
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Flexible blown film extrusion lines from POLYSTAR allow producers to install add-ons, such as embossing roller to add texture on the surface of the plastic film and the corona treater to enhance the printing effect.
There are other optional devices available for our blown film machines for upgrading producers' blown film experience. Feel free to contact us.
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Post-industrial recycling is recycling waste generated from production processes in factories. Compared to Post-consumer waste, this waste is cleaner, which makes it easier to recycle.
Plastic producers usually throw away their waste. By recycling post-industrial waste, producers can cut the costs of raw materials and become more sustainable. Producers can either outsource their waste to outside recyclers or they can get their own plastic recycling equipment to process the waste in their own factory, which is known as in-house post-industrial recycling.
Recycling your post-industrial waste in-house can help you gain a competitive advantage in the industry. If you are interested in learning more about which machines you can use to recycle your own factory waste in-house, contact POLYSTAR, our team can help you choose the right machine for your recycling needs.
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POLYSTAR's simple but efficient plastic recycling machine can be customized, depended on customers' requirements. With the bigger cutter-compactor and the screw with wider diameter, the standard plastic pelletizing machine can reach up the maximum capacity of 1200kg per hour, easily meets the needs of the professional plastic recyclers.
If you are seeking a plastic recycling pelletizer with high efficiency and high quality, feel free to contact us.
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Founded in 1988, POLYSTAR is a world-class supplier of plastic recycling machines in Taiwan, we provided our customers a simple yet efficient plastic solution to complete circular economy of plastic, and also protect the global environment.
To fit the increasing demand for recycling plastic packaging bags and the rigid regrind in the global market, POLYSTAR keeps innovating new plastic recycling technology, with a compact design, our plastic pelletizer can achieve the goal of high automation and efficient production capacity during the recycling process.
Our cutter compacting and pelletizing system improves the performance of feeding and granule-making with:
1. stable feeding
2. speed control of the pelletizing blade
with the above technologies, the pelletizers can reprocess the plastic in a simple way and still make high-quality (uniform-size) pellets.
POLYSTAR plastic recycling machines have been sold to more than 110 countries around the world and got much positive feedback from our clients, we continue to implement the circular economy and provide our customers cost-effective solutions.
If you want to start your plastic business, sent your requirements to our sales team:
📧 Email: polystar.sales@gmail.com
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As Taiwan's largest plastic recycling machine manufacturer, POLYSTAR do the best to innovate and focus on sustainable technology that can protect the environmental problem, and fit the increasing demand for plastic recycling.
We provide the simplest and most efficient recycling systems for the customer, with our Repro-Flex built-in cutter compactor pelletizing line, you will be able to produce high-quality recycled pellets at a lower cost, with the one-step control system, even the starter can get started quickly.
POLYSTAR keeps moving in the right direction and providing our customers the best and ideal plastic waste recycling solutions, contact our sales team to start your own plastic recycling business.
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Oriented Polypropylene is known as OPP. This polypropylene film is monoaxially stretched in either the transverse or vertical direction. OPP plastic can be used in many applications including OPP tapes, labels, and packaging.
OPP plastic film is recyclable just like other types of PP films. Despite being a very common single-use plastic found all over the world, it may be the least recycled. OPP plastic film manufacturers are frequently misled into believing that an OPP film defect is simply general waste. However, this plastic material in various forms can be recycled.
When it comes to dealing with excess plastic industrial waste, most OPP plastic film producers have the same problem: they don't know what the best solution is. POLYSTAR has assisted many plastic film producers in starting their in-house recycling, and the plastic recycling machines' simple design allows the producers to easily begin their recycling journey.
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To deal with the excess plastic film waste generated from the production process, a solution to recycle it is necessary and helpful for maintaining sustainability.
Repro-Flex, a standard plastic film recycling machine, can recycle both post-industrial and post-consumer waste, making plastic waste into reusable and valuable source which can be put into the production line again.
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Post-consumer waste includes water bottles, food packaging, shopping bags, garbage bags as well as many others from household and industrial plastic waste. However, compared to the huge amount of the plastic waste consumed, only small percentage of it has been recycled.
To create a sustainable future, those plastic waste should be recycled into valuable plastic pellets for reusing in the production lines.
Repro-Flex, a sustainable plastic pelletizing machine, can help you process post-consumer waste in a simple way. The process includes Feeding, Extrusion, Degassing, Filtration and Pelletizing, turning post-consumer plastic waste into high quality reusable pellets.
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The production of plastic bags and plastic films around the globe is huge. In recent years, producers have implemented new technologies to complete a circular economy in their factories. To make this possible, producers need a plastic recycling system that produces good quality pellets and a blown film machine that can process up to 100% recycled plastic pellets.
The new trend, of using a high content of plastic recycled pellets, made producers look for better technologies and machine
Here are 3 main factors that bag producers and film producers take into account:
1. Blown Film Machines with a high degree of flexibility
2. Good quality recycled pellets from the Plastic Recycling System
3. Simple operation and maintenance
New trends. New solutions for the circular economy.
Fulfilling these 3 factors is crucial to completing the cycle of the circular economy. It is possible with the right machinery. POLYSTAR offers customized solutions for both blown film machines and plastic recycling systems for its customers to achieve new trends in the market.
🎥 Content:
00:00 Intro
00:30 Plastic Recycling Machine
02:00 Shredder Integrated Plastic Recycling Machine
03:02 Twin Head Blown Film Machine
05:18 Two-stage Plastic Recycling Machine
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POLYSTAR's plastic recycling machines covers a wide range of plastic materials.
Our water-cooled recycling machines can process both post-consumer waste and post-industrial waste including printed and non-printed PE/PP film, HDPE/PP flakes, rigid plastic, PP raffia, and more.
As for air-cooled recycling machine, it is designed for clean in-house plastic waste such as film-on-roll, T-shirt bag cut-offs and so on.
• Plastic Recycling Machine with a Cutter-compactor
• Shredder Integrated Plastic Recycling Machine
• Air Cooled Mini Recycling Machine
• Hard Plastic Recycling Machine
• Two-stage Plastic Recycling Machine
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Eso significa que cada Latinoamericano produce un promedio de 1 a 14 kilogramos de basura al día. Pero solamente alrededor de 2% del total de basura producido es reciclado en la región.
Si los desperdicios fuesen separados adecuadamente antes de llegar a los vertederos de basura, casi un 92% de estos podrían ser reciclados. Pero, una vez los desperdicios han sido mezclados, el numero baja a un 30%
Recientemente, los gobiernos en Latinoamérica han restringido el acceso a las personas a trabajar dentro de los vertederos de basura y han comenzado a crear programas de recolección de desperdicios reciclables.
Alrededor de 4 millones de personas viven del reciclaje, al recolectar y procesar desperdicios.
Los productos reciclados están en alta demanda, pero aun es difícil encontrar materiales reciclados listos para usar en las líneas de producción.
Como un productor o reciclador de plastico, puedes aportar al reciclar tanto tus propios desechos plasticos de fabrica como desechos plasticos posconsumo y usarlo ya sea en tu propia línea de producción o venderlo a otros productores de plástico que lo necesitan.
Ya sea que no tengas experiencia en reciclaje de plastico, seas nuevo en la industria del plastico, o ya tengas experiencia en ella, POLYSTAR puede ayudarte a encontrar la solución de reciclaje plástico ideal para hacer crecer tu negocio.
🎥 Contenido:
0:00 Toneladas de basura diarias
0:08 Estadísticas, kg de basura al día y porcentaje de reciclados
0:32 Acceso restringido a los vertederos de basura
0:42 Recicladores en alta demanda
0:54 ¿Cómo aportar al reciclaje?
Contáctate con POLYSTAR para más información:
📧 Correo electrónico: polystar.sales@gmail.com
polystarco.com/es/index.html
✨Síguenos ✨
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#Reciclaje #EconomiaCircular #Latinoamericadatos #sustentabilidad #residuosposconsumo #POLYSTAR #Plastico #Recycling #RecyclingMadeSimple #CircularEconomy #WeArePOLYSTAR #cosasquenosabias
📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
Did you know that according to statistics from the World Bank, at least 430,000 tons of waste are produced daily in Latin America? That means that each Latin American produces an average of between 1 to 14 kilograms of waste per day. But only about 2% of the total waste is recycled in the region.
If the waste were to be separated properly before reaching landfills, almost 92% could be recycled. However, once the waste is mixed, that number goes down to 30%
Recently, several municipalities in Latin America have banned people from working inside landfills and have begun to create collection programs. Around four million people live off recycling, earning their living by collecting and processing waste.
Recycled products are in increasing demand, but it is still hard to obtain ready-to-use recycled materials. As a plastic producer or recycler, you can take part by recycling either your in-house plastic waste or post-consumer waste to either use it back in your production line or sell it to other plastic producers.
No matter if you don’t have any experience, are new to the industry, or already have experience, POLYSTAR can help you find the right recycling solution to boost your business.
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📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
Plastic Pelletizer with a single shaft shredder is a recycling system that can process a wide range of plastic materials, including PP/PE film, PP raffia, woven and non-woven bags, hard plastic and some more.
This model works efficiently on handling plastics with different properties by its powerful yet gentle shredder. You can feed plastic wastes directly into the machine without pre-crushing them.
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📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
Plastic recycling now becomes an important issue around the world, many plastic producers and recyclers are taking measures to reprocess this plastic waste by using new recycling technologies, in order to prevent global plastic pollution and solve the environmental problem.
POLYSTAR keeps working hard to innovate efficient and user-friendly recycling technologies that can optimize the recycling processes, down to easy installation and maintenance. With lower energy requirements, power consumption can be reduced when machines operate, while still remaining high efficiency.
We take every feedback from our customers and continue to develop the functions and techniques of our plastic recycling machine. This October 19th~26th, we will participate in K Fair and exhibit our plastic pelletizer, welcome to come and visit our booth a Hall 9 B46!
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📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
The African plastic industry is still in its early stages, and the increasing demand for plastic machinery is higher than in other developed markets. Africa is gradually emerging as a potential market for plastic machinery.
As the plastic industry expands, so does the problem of plastic waste. More and more plastic wastes from the production process are discarded, causing environmental damage. Therefore, some of the plastic producers in African countries are becoming aware of the importance of recycling their own waste.
Repro-Flex recycling machine is a model designed for processing common plastic materials such as PP and PE. POLYSTAR offers it in different sizes, the plastic producers can start with a smaller capacity to lower the initial machine investment. Feel free to contact us if you are ready to start recycling.
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How to recycle PE regrind?
First the plastic material needs to be crushed into smaller pieces for the following recycling procedure, including extrusion, filtration and pelletizing.
For recycling PE regrind, our hopper feeding recycling pelletizer is a solution. Rigid regrind can be fed directly into the hopper without pre-heating before extrusion.This makes the recycling process easier and faster.
Hard plastic recycling machine, Repro-Direct can process materials such as heavy rigid regrind scraps like plastic bottles, and also light-weighted soft packaging like film flakes and PP raffia.
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📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
Plastic recycling is now growing rapidly, and a lot of producers are working toward generating less waste and reducing production costs. The producers have recently completed a circular economy in their own factories by using new technologies, aiming to gradually decouple growth from the consumption of finite resources.
This time in TaipeiPLAS 2022, POLYSTAR exhibited the new recycling technology, Shredder integrated plastic recycling line, with the built-in shredder, this machine can process hard plastic such as lumps, regrind, and many different types of industrial plastic waste.
The new Industrial trend is to use a higher percentage of recycled plastic pellets when producing the products while maintaining product quality. To reach the goal of a plastic circular economy, our sales team provided detailed information about the machine and a simple yet efficient solution to fits every customer's business needs.
Welcome to contact us for your plastic waste solutions!
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polystarco.com/en/index.html
Thank you all for coming to visit us. The experience during #TaipeiPLAS2022 was incredible. Our sales were devoted to serving every visitor and working with medias. Check out the highlights to relive the memories! See you soon at the next exhibition!
K 2022
Date: 2022, Oct 19 ~ 26
Location: Dusseldorf, Germany
Booth No: Hall 9 B46
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📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
BOPP film, or Biaxially Oriented Polypropylene film, is a film that has been stretched both mechanically and manually using the cross-direction technique. Due to its advantages, this film has become one of the most popular and highly demanded films all over the world.
BOPP film falls into two basic categories: plain BOPP film and metalized BOPP film with printing. Both are very popular in the food packaging category, however, there is a slight difference in recycling both materials.
Repro-Flex is a cutter compactor recycling machine that is ideal for processing plain BOPP films. This simple but powerful plastic recycling machine combines cutting, extrusion, and pelletizing.
Repro-Flex Plus has an additional extruder as well as three degassing zones and two filtration units. It is designed specifically for processing heavily printed BOPP film.
BOPP plastic film is reusable and recyclable. With the right machines provided by POLYSTAR, you are able to recycle BOPP film efficiently.
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📧 Email: polystar.sales@gmail.com
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PP woven bags have high strength, so it is challenging to crush them into small pieces. However, with this shredder integrated plastic recycling machine, the cutting and the whole recycling process become easier and faster.
Repro-One specializes in processing PP raffia, PP woven and non-woven plastic waste. It allows producers to recycle in one step since it combines shredding, extruding and pelletizing into one machine.
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📧 Email: polystar.sales@gmail.com
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Are you trying to avoid using water and save factory space during the recycling process?
This mini plastic recycling machine(air-cooled plastic recycling machine) is suitable for producers that recycle the plastic waste generated from the production line. The machine is compact and can be installed right next to the blown film machines or bag making machines.
Since the process goes without water, the plastic recycled pellets can be back to the production line directly.
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World-leading supplier of recycling machines. We, at POLYSTAR, develop higher-performance, high-capacity, high-energy-saving recycling machines. Integrating the design concept elements of Industry 4.0 intelligent manufacturing into the mechanical design. The company values are Recycling Made Simple and Extrusion Made Simple for plastic producers. The company will continue to create value and customized solutions for producers.
供應商資訊:
POLYSTAR 世林機械
世界領先的塑料回收機供應商,我們持續研發出具有更高性能、能源節約、大容量的回收造粒設備。將工業4.0智能製造的理念元素融入機械設計中。
POLYSTAR的設計理念是將塑料生產商的回收與押出流程變得簡易。我們也提供客製化方案提升塑料生廠商的效益以及創造永續價值。
📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
Plastic recycling is a growing industry. There are numerous factors to consider if you want to start a recycling business. You must decide what types of plastics you will recycle, determine the location of your business, research local and state requirements, research your customers, set up accounts with plastic buyers, estimate start-up costs, obtain necessary financing, arrange for plastic transportation, and, most importantly, invest in a reliable plastic recycling machine.
In order to figure out what types of plastic you will recycle, you first need to understand the different types of plastics that are available. The most commonly recycled plastics are PET, HDPE, LDPE, and PP. POLYSTAR’s recycling machines are capable of processing the materials that I just mentioned.
Plastic recycling is a growing industry that can be profitable for businesses. POLYSTAR has 34 years of experience in plastic recycling, we design several different models to deal with all kinds of plastic materials. Feel free to contact us if you are interested in starting your plastic recycling business.
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📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
POLYSTAR's cutter-compactor integrated recycling machines are the most suitable recycling models for plastic films. The cutter compactor efficiently and gently cuts the material, feeding it into the extruder directly and produces uniform plastic pellets.
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📧 Email: polystar.sales@gmail.com
To support the circular economy and sustainability, POLYSTAR has been working with leading machine manufacturers such as FCS, an injection molding supplier.
In this opportunity, POLYSTAR and FCS cooperate and presented new trends for the recycling and injection process. Also, they shared with us how they provide solutions for plastic producers around the world.
Stay tuned for more solutions!
循環經濟與永續發展一直以來都是POLYSTAR 的經營理念,我們與領先的射出成型機器製造商FCS已是長期的合作夥伴。藉由此次訪談,我們共同探討塑料回收以及射出成型的產業趨勢,以及FCS如何為世界各地的塑料生產商提供完善的解決方案。
讓我們持續關注更多解決方案!
About the suppliers:
POLYSTAR
World-leading supplier of recycling machines. We, at POLYSTAR, develop higher-performance, high-capacity, high-energy-saving recycling machines. Integrating the design concept elements of Industry 4.0 intelligent manufacturing into the mechanical design. The company values are Recycling Made Simple and Extrusion Made Simple for plastic producers. The company will continue to create value and customized solutions for producers.
供應商資訊:
POLYSTAR 世林機械
世界領先的塑料回收機供應商,我們持續研發出具有更高性能、能源節約、大容量的回收造粒設備。將工業4.0智能製造的理念元素融入機械設計中。
POLYSTAR的設計理念是將塑料生產商的回收與押出流程變得簡易。我們也提供客製化方案提升塑料生廠商的效益以及創造永續價值。
FCS
Injection molding machines are used in various industries. In order to support the customers to approach smart production, FCS developed and launched the industry 4.0 solution for injection molding in 2017, which is “iMF 4.0 Intelligent Manufactory System”. iMF 4.0 can be mounted on injection molding machines and can independently adjust and control quality parameters based on the surrounding information. It uses intelligent sensing modules to improve product yield and reduce production waste. Through engineering monitoring and feedback suggestions, it can achieve advanced warning and avoid accidental shutdown losses, thus seizing the "intelligent" manufacturing opportunities for customers.
FCS 富強鑫
射出成型機常用於各個行業。為了帶領客戶走向智能生產,FCS於2017年開發並推出射出成型工業4.0方案:“iMF 4.0智能製造系統”。
iMF 4.0可以安裝在射出成型機上,能夠依據智能技術來調整、控制生產參數。使用智能傳感模塊來提高產品生產良率並減少生產中的浪費。通過工程監控,能夠提前預警操作人員,避免意外停機而造成損失,為客戶“智“造先機。
🎥 Content:
0:00 Intro
0:48 Recycled materials for injection molding
1:58 POLYSTAR’s specialty
2:34 Advantages of FCS using recycled materials
3:46 Plastic producers processing waste
4:17 Recycled materials and product quality
5:45 Uniqueness of POLYSTAR’s machines
6:30 Conclusion
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#SmartMachinery
#Recyclingmachine
#Plasticrecycling
Contact POLYSTAR for more information: 📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
It is a fact that there are up to 5% of waste generated during plastic film production, and it would be a shame if all of this waste ended up in landfills. What if you can turn all the useless waste into high-quality recycled plastic pellets? The producers can reduce production costs by reusing the recycled pellets back in the production line.
POLYSTAR offers an air-cooled mini recycling machine that does not require any water for cooling. The size of this model is very small, it can be installed right next to your blown film machines or bag-making machines. With this small plastic pelletizing machine, you are able to recycle all the waste and produce new products with it.
There is a lot of plastic waste generated during the manufacturing process of plastic products. These wastes are often clean and without any contamination, it would be a shame if they ended up in landfills. If the producers can recycle their own factory wastes and reuse them back in their production lines, they will not only help the environment but also save more costs, which is why post-industrial recycling has become a trend among plastic product producers.
The advantage of using recycling machines from POLYSTAR to recycle post-industrial waste is that the refeeding rate back to the production line is up to 100%, which means less amount of raw material needs to be used in your production process.
POLYSTAR has extensive experience in dealing with in-house plastic waste, feel free to contact us if you want to start your own recycling.
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Last week we had an interview with Christine, the marketing manager from FCS Group, about the plastic industry and how a circular economy can be achieved. Let us reveal a little as a preview that how we were devoted to this important topic.
At the end, we all sincerely invite you to #TaipeiPLAS 2022. See you soon.
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Contact POLYSTAR for more information: polystarco.com/en/contact.html
Even after the drying process, the excess water that remains in the lightweight plastic film flakes results in inconsistent feeding and low output in the plastic extruders.
One of the better solutions to improve the drying process is to use a plastic squeezer dryer.
It offers a fast and efficient way to reduce moisture levels from 40% down to only 2-5%, which better prepares the plastic material for the extrusion-pelletizing process that follows.
Key Benefits of using a squeezer dryer for recycling plastics:
The plastic squeezer dryer is designed to fit between the washing line and plastic recycling extruder to improve the overall recycling process, which includes:
1. Higher output capacity
2. Higher efficiency
3. Better pellets quality
Best when used with cutter-compactor plastic recycling extruder
Washing line → plastic squeezer dryer → plastic recycling extruder
According to many of our customers’ feedback, the plastic squeezer dryer works best together with the cutter-compactor integrated recycling extruder, as the compactor further stabilizes the feeding into the plastic recycling machine.
To check more about the cutter-compactor plastic pelletizer:
polystarco.com/en/blog_i_Plastic-Pelletizing-Machine.html
Contact POLYSTAR for more information: polystarco.com/en/contact.html
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📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
Would you like to turn LDPE film into reusable plastic pellets? You need a plastic recycling pelletizer to help with that.
The stable and consistent operation of the recycling machine makes the clean LDPE plastic film into perfect plastic pellets.
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To obtain high-quality recycled pellets, Repro-Flex Plus Two Stage Plastic Granulator Machine comes with two extruders, 3 degassing units, and 2 filtration systems for further removing ink and humidity from the post-consumer recyclates.
Contact POLYSTAR for more information
📧 Email: polystar.sales@gmail.com
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#ReycledPlasticProducts #CircularEconomy #industry40
#Machine #howitworks #shorts #howto #fyp
#plasticfilmpelletizer #plasticpelletizingline #plasticgranulatingmachine #plasticpelletizingmachine
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Post-consumer waste needs to be washed before being processed in a recycling machine. However, the high moisture content of the waste after washing will affect the stability during the pelletizing process.
The squeezer is design for processing pre-washed material such as post-consumer PE film, PP woven, PP jumbo bags and agricultural film, in the form of flakes after washing. It can effectively reduce moisture level down to 1 ~5 %.
The specially designed short screw “squeezes” and presses out the remaining moisture out of the washed materials. During the process, it generates less heating which results in less material degradation. The end product from the squeezer is in granule shape, which can be transported to the recycling pelletizing extruder easily.
Washing line → plastic squeezer dryer → plastic recycling extruder
After the process of the squeezer, it maximizes the output when working in-line with the combination of the compactor-extruder-pelletizing type of recycling machine. It is designed to fit between the washing line and plastic recycling extruder to increase output and efficiency.
In general, washed film can contain up to 40% moisture, which can pose a problem for post-consumer recyclers. A typical vertical type dryer cannot effectively remove water moisture from light-weighted film flakes, and the material usually retains 20-30% water moisture after drying. In most cases, high water content causes inconsistent feeding and low output in the recycling extruder. The squeezer drying machine offers a fast and efficient way to reduce moisture level from 40% down to only 2~5%, preparing the material for extrusion-pelletizing process that follows.
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Do you know how recycled plastic pellets look like and where they go after pelletized in a recycling machine?
Recycled plastic pellets will drop into a water tank for cooling down, then going into the vibration tank to remove the excessive water, drying in the centrifugal dryer, and finally be stored in the silo tank.
For more information, check out the videos on our channel and contact us if you are interested in any plastic pelletizing line.
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#POLYSTAR #RecyclingMadeSimple #RecyclingMachine #plasticrecycling #pelletizing #hdpe #hdpeflakes #plasticflakes #plastic #shorts #reels #fyp
Contact Polystar for more information
📧 Email: polystar.sales@gmail.com
#POLYSTAR #RecyclingMadeSimple #shredder #ShredderRecyclinMachine #Recycling #CircularEconomy #industry40 #Machine #howitworks #shorts #howto #fyp #HighCapacityGranulator
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polystarco.com/en/index.html
Simple design and easy operation are what POLYSTAR keeps focusing on.
The control panel for our plastic recycling machines is:
✓ User-friendly
✓ Easy to learn
✓ Labels of customized languages
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Facebook: facebook.com/plasticrecyclingmachinetaiwan
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#POLYSTAR #RecyclingMadeSimple #RecyclingMachine #controlpanel #plasticrecycling #plasticrecyclingmachine #granulesmakingmachine #pelletizer #circulareconomy #shorts #reels #fyp
Please contact POLYSTAR for more information: 📧 Email: polystar.sales@gmail.com
HICO TECHNOLOGY is one of the leading PP optical protective film manufacturers in Taiwan, the PP protective film is mainly used in the optoelectronic industry or conventional industries. This pp optical film can avoid the surface of optoelectronic products from being contaminated and scratched.
This company has installed a Repro-Flex industrial plastic recycling machine in their PP optical film manufacturing facility. This recycling machine from POLYSTAR is compact in design, easy to operate, and very efficient.
With Repro-Flex plastic recycling machine, the manufacturing wastes can be recycled and put back into the production line, not only saving lots of space to restore the factory plastic waste but also turning them into more useful and valuable products through this recycling pelletizer.
Recycling industrial plastic production waste is more environmentally friendly, the disposal can turn into new products, saving manufacturing costs and establishing a circular economy at the same time.
您是否正在尋找回收塑膠工業廢料的理想方案?
東海青股份有限公司是台灣一家頗具規模的PP光學保護膜生產廠商,此種PP保護膜主要用於光電行業或傳統產業。此種pp光學膜可以避免光電產品表面被污染和劃傷。該公司在其製造工廠安裝 Repro-Flex廢工業塑料回收機。POLYSTAR 的回收機設計精巧,易於操作且高效生產。
使用 Repro-Flex 塑料回收機,可以回收製造中產生的塑膠廢料並將其重新投入產線,不僅可以省去大量存放塑膠廢料的空間,也能將廢料重新製造成具備更高價值的產品。回收工業生產過程中產出的廢料非常環保,經處理後重新製作新產品,在節省製造成本的同時,也建立循環經濟。
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Please contact POLYSTAR for more information:
📧 Email: polystar.sales@gmail.com
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LinkedIn: linkedin.com/company/polystar-machinery-co-ltd Facebook: facebook.com/plasticrecyclingmachinetaiwan Instagram: instagram.com/polystarmachinery
#PlasticRecycling #ppoptionalfilm #RecyclingMadeSimple #CircularEconomy #POLYSTAR
Contact POLYSTAR for more information
📧 Email: polystar.sales@gmail.com
✨Follow us ✨
LinkedIn: linkedin.com/company/polystar-machinery-co-ltd
Facebook: facebook.com/plasticrecyclingmachinetaiwan
Instagram: instagram.com/polystarmachinery
#HDPEregrinds #PErecycling #PelletizingSystem #PlasticRecycling #GranulesMakingMachine
#ReycledPlasticProducts #CircularEconomy #HDPErecycle #HDPEBottleRecyclingMachine
#Machine #howitworks #shorts #howto #fyp
#POLYSTAR #RecyclingMadeSimple #plasticfilmpelletizer #plasticpelletizing line #plasticgranulatingmachine #plasticpelletizingmachine
📧 Email: polystar.sales@gmail.com
polystarco.com/en/index.html
India Has a Booming Recycling Industry
India produces hundreds and thousands of metric tonnes of plastic each year and unfortunately, this leads to an array of issues for every living organism that exists. So, restoring the ecological balance by recycling single-use plastic is essential to trot toward sustainable living.
According to a report, India recycles approximately 60% of its plastic waste. The remaining 40% ends up in landfills, indicating that there is still much work to be done to help save the environment.
Many PP raffia, woven bag producers in India are investing in plastic recycling machines, and their main goal is to turn their factory waste into valuable resources. Raffia or woven bags can be challenging to recycle because of their high resistance. Normally, you need to pre-crush the material before feeding it into the recycling machine.
However, POLYSTAR offers a simple solution for producers to recycle their waste in one step. Repro-One recycling machine is a shredder-integrated recycling machine that combines shredding, extrusion, pelletizing into one single machine. This model is very popular in the Indian market, and producers are earning profits with it. Are you ready to join the ranks of recycling?
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LinkedIn: linkedin.com/company/76949389/admin
Facebook: facebook.com/plasticrecyclingmachinetaiwan
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#plasticrecycling #indiarecycling #india #polystar #recyclingmadesimple #circulareconomy


