Educating Savvas
#9 Wiring Contactor Unit to On/Off Switches #9 / CNC Control Box
updated
Website: http://www.miscpro.com/shop
00:00 Intro
00:27 Milling aluminium profile
02:47 Assembling base
04:00 SBR20 linear rails
06:41 SFU1605 ballscrews
11:26 Checking base for square
12:55 Y axis plates and X axis
14:52 Side profiles
16:18 X axis carriage
16:50 Hard stop for sensorless homing
19:39 aligning linear rails
22:18 Z axis assembly
24:48 Spindle plate and drag chains
26:00 CNC Controller
27:47 IT MOVES
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If you are interested in any of the products – have a look at their website via my affiliated link: optlasers.com/?opt=y2012
PLH3D-CNC Adapter: optlasersgrav.com/accessories/plh3d-cnc-adapter?opt=y2012
High-Pressure Air Assist Nozzle Kit: optlasersgrav.com/accessories/high-pressure-air-assist-nozzle-kit?opt=y2012
PLH3D-6W-uSpot Engraving Laser Head with a free G2 Lens: optlasersgrav.com/plh3d-series/plh3d-6w-uspot?opt=y2012
LaserDock Magnetic Docking Station: optlasersgrav.com/accessories/plh3d-6w-docking-station?opt=y2012
If would like to help the channel by buying a copy of my CNC manual: miscpro.com/shop
00:00 Intro
00:17 Laser Head
01:05 uSpot Lens
01:22 Air Assist Nozzle
01:55 Magnetic Docking Station
02:31 CNC Adapter
03:18 Wiring
05:08 Programming CNC Adapter
06:09 Only Complaint
06:27 Wiring Diagram
06:42 Duet Controller Settings
08:35 Z Height Macro
08:56 XY Tool Offset Macro
10:34 Laser to Spindle Offset Test
11:16 Conclusion
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00:00 Intro and VFD amendments
01:17 Controller Front Changes
01:56 Tangential Knife
02:29 Dust Hose Attachment
02:50 Spindle Cooling Hat
04:08 Laser / Cool Air Plate
06:40 Remote Dust Extraction
06:57 Assembly Process
You can buy the CNC manual here: http://www.miscpro.com/shop
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00:00 Intro
01:03 VFD Manual
02:45 Editing Functions
03:47 Settings Document
05:46 Wiring
08:40 Toggling Frequency Select
09:10 Estop Stopping Speed Test
09:45 Power Outage Test
10:42 Digital E-Stop Test
11:20 Conclusions
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00:00 Intro Update
00:24 More Relays - M80
01:23 PSU for Laser Adaptor
01:58 Transparent Buttons
02:36 PanelDue 7i
04:15 Shutting Machine with Code
04:27 Installation Fans
06:00 Installation Buttons
06:46 Installation NVR
07:24 Magic of Cinema…
07:49 The wiring
12:12 Look it turns on!
Buy The Moot_One CNC Manual: miscpro.com/product/moot_one-desktop-cnc-machine
CNC Timeline: miscpro.com/cnc-control-box-timeline
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00:00 – Intro
00:43 – Proximity Limit Switches
01:07 – Relay Module Bridge
01:43 – Stepper Motors Configuration
02:00 – M569 Drive Direction
02:14 – Stepper Motor Wiring
03:00 – M584 Drive Mapping
03:22 – M350 Microstepping
03:38 – M906 Motor Current
04:16 – M92 Steps Per MM
04:30 – M566 Max Instantaneous Speed Change
04:40 – M203 Max Speed
04:56 – M201 Acceleration
05:04 – M208 Max & Min Axis Travel Software Limits
05:25 – M574 Limit Switches
06:12 – New Duet Web Controls
06:42 – Homing Cycles
07:20 – Conditional Safety Failsafe
08:19 – Homing Cycle Gcode
09:26 – Dual Axis Homing Splitting Drive Mapping
10:17 – Demonstrating Homing Cycle Failsafe
10:39 – Conclusion
Buy The Moot_One CNC Manual: miscpro.com/product/moot_one-desktop-cnc-machine
CNC Timeline: miscpro.com/cnc-control-box-timeline
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Timecodes:
00:00 - Introduction
02:06 - The Funny Bit
02:35 - Changes From Previous Video
03:20 - External Triggers
03:45 - Normally Closed Buttons
04:52 - Config.g & Trigger#.g Files
06:54 - The Failsafe
08:20 - Normally Open Buttons
09:22 - What's Next
Buy The Moot_One CNC Manual: miscpro.com/product/moot_one-desktop-cnc-machine
CNC Timeline: miscpro.com/cnc-control-box-timeline
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Timecodes:
00:00 - Introduction and Part Layout
05:37 - Fitting Relay Module
07:06 - Wiring Crimping Power To Relay
07:44 - Pins Header Allocation on Duet
08:00 - Crimping 2.54mm Molex kk
09:46 - Final Wiring and Code
10:56 - Relays Switching with Code.
11:19 - Conclusion & Next
Affiliate Link:
sn-28p crimper = uk.banggood.com/custlink/mDvRtlQuPO
My Moot_One CNC Manual: miscpro.com/product/moot_one-desktop-cnc-machine
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Moot_One CNC Manual: miscpro.com/product/moot_one-desktop-cnc-machine
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Website: http://www.miscpro.com
If you prefer a physical copy please contact me via my website - or the contact section on YouTube and I'll let you know when those are available - otherwise the digital plans and files are available now.
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00:00 - Intro
01:12 - Fitting The Needle Nozzle
01:48 - Talking Grease
02:46 - Reversing The Plunger??
04:01 - What I'm Going To Do
05:11 - Warning Warning
5:33 - How To Pack Grease In Cartridge
06:07 - The Bead
06:36 - Conclusion
Affiliate Links:
http://rover.ebay.com/rover/1/710-53481-19255-0/1?ff3=4&pub=5575593023&toolid=10001&campid=5338692614&customid=293540400190&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2F120CC-PISTOL-GRIP-GREASE-GUN-SET-WITH-ACCESSORIES-CARTRIDGE-FLEXIBLE-HOSE-KIT%2F312906554401%3Fhash%3Ditem48daaf1c21%3Ag%3AR4sAAOSwcwhVLTLq
http://rover.ebay.com/rover/1/710-53481-19255-0/1?ff3=4&pub=5575593023&toolid=10001&campid=5338692614&customid=&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FSealey-AK447-170mm-Needle-Nose-Grease-Gun-Dispenser-Nozzle-Adaptor-Hand-Cordless%2F330245627932%3Fepid%3D23017021758%26hash%3Ditem4ce42c601c%3Ag%3AKbMAAOSwWv5aOmTF
http://rover.ebay.com/rover/1/710-53481-19255-0/1?ff3=4&pub=5575593023&toolid=10001&campid=5338692614&customid=&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FWHITE-LITHIUM-CALCIUM-GREASE-HIGH-ADHESIVE-SALT-WATER-RESISTANT-500g-TUB-WG2%2F391512674311%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26_trksid%3Dp2057872.m2749.l2649
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00:00 - Introduction
01:07 - Physical Assembly Processes
03:21 - Assembled Dust Shoe
03:59 - Fitting The Dust Shoe
04:24 - 3D Model
Ebay Affiliate Link for Flexible Brush: http://ebay.us/EQrfcU
Thingiverse: thingiverse.com/EducatingSavvas/designs
Patreon: patreon.com/EducatingSavvas
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00:00 - Introduction / Individual LED Bulbs
01:00 - Tangential Knife Head Prototype
01:15 - Wiring LED RGBWW Strip
03:15 - Close-up on Duex
03:52 - Update Config.g File Process
08:05 - Checking LED Colour
09:25 - Conditional G-Code
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I share files and more information with my Patreon: patreon.com/EducatingSavvas
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Website: http://www.miscpro.com
00:00 - Introduce Spindle Tramming Kit
00:36 - What you need.
00:52 - Parts Required
01:26 - Tools Required
01:49 - 3D Printer Tips
02:18 - 3D Model
03:37 - How To Centre Tramming Kit
04:58 - Setting Up Jig On Spindle
06:04 - Spindle Tramming Process
06:27 - Checking Tramming
I'm going to link to the parts list and STL files via: thingiverse.com/EducatingSavvas/about
But the full fusion file will only be available to my Patreons at:
Patreon: patreon.com/EducatingSavvas
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00:00 - Unboxing Intro
00:58 - Quick Cup Of Tea
01:33 - Plug And Power Printer
02:13 - Software Setup
02:41 - Cube Test Print
03:10 - Retraction Test Print
03:27 - Diagonal Calibration Test
04:30 - Visual Check Of Electronics
05:01 - Nostalgic Memory
05:19 - Conclusion
Affiliated Link to Printer: gearbest.com/3d-printers--3d-printer-kits/pp_3003794828947039.html?wid=2000001&lkid=78471368 or gearbest.com/3d-printers--3d-printer-kits/pp_3001920693732247.html?wid=2000001&lkid=78520464
I also check the squareness of the x and y axis using this calibration test I designed: thingiverse.com/thing:4140075
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00:00 - Intro
00:52 - Z Axis And Spindle
02:24 - Dial Gauge Indicator
03:45 - Removing Spindle
04:26 - Spindle Plate
04:49 - Setting Spindle Mount Square To Plate
06:28 - Checking Tool In Collet To Z Assembly
06:36 - Reinstalling And Tramming Z Assembly
08:19 - 3D Model of Prototype Jig
08:56 - Check Our My Instagram
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#EducatingSavvas #DIYcnc #DesktopCNC #MootOneCNC
00:00 - Intro
01:08 - Parameters Of Accuracy
02:25 - Physically Squaring X And Y Axis
03:04 - Software Adjustment for X and Y Squareness
03:23 - Checking Z Axis Nod
04:26 - Diagonal Spot Mark Test
05:16 - Deflection
06:26 - Checking Travel Accuracy
08:42 - Cutting Brace For Gantry X Axis
09:35 - Fitting Brace
10:12 - Checking Cut Repeatability
11:20 - Resurface Flatten Wasteboard
12:15 - The Smaller MOOT_ONE Machine
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#EducatingSavvas #DIYcnc #DesktopCNC #MootOneCNC
00:00 - Intro
01:01 - Obligatory Homing Shot
01:48 - Nut Spin Comparison
02:38 - Removing Ball Screw
03:06 - Replacing Ball Nut Process
04:16 - Returning Ball Screw
05:06 - Before After Comparison
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#EducatingSavvas #DIYcnc #DesktopCNC #MootOneCNC
00:00 - Intro
04:48 - How My CNC Differs
01:14 - Original Web Interface by Duet
01:21 - CNC Web Interface Updated By Ooznet
07:36 - Conclusion
Ooznest Github: github.com/lockryan/DuetWebControl/tree/workbeecontrol
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Website: miscpro.com/2019/11/30/duet-cnc-web-interface-by-ooznest
#EducatingSavvas #DIYcnc #DesktopCNC #MootOneCNC
00:00 - Intro
00:31 - HGR15 Linear Rails
01:07 - Different Rail Block
02:59 - Parts For Assembly
03:42 - X Carriage Plate
04:25 - The Important Bit
07:04 - Rail Aligning Process
08:09 - Checking
09:15 - Conclusion
Affiliated Links:
banggood.com/custlink/Kmvy9diKfh
banggood.com/custlink/GGDySdIKwI
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#EducatingSavvas #DIYcnc #DesktopCNC #MootOneCNC
00:00 - Intro
00:33 - Forehead
00:50 - CNC Machine
01:29 - Enclosure
03:02 - The Positives
06:14 - The Negatives
07:36 - Conclusion
Note: I was using RRF V 2.03 during this video - the latest version is 3.2beta2 where many of the issues I mentioned have been resolved. I am currently building a new controller and will documented the changes.
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Website: miscpro.com/2019/09/13/duet-2-wifi-for-cnc-router-machine
#EducatingSavvas #DIYcnc #DesktopCNC #MootOneCNC
00:00 - Intro
01:08 - Macro Stages
02:23 - Major BooBoo
03:50 - Musical CNC
04:29 - Intro 2 Point 0
05:06 - Repair Process
11:45 - Aspire CAM Software
17:37 - Cutting
19:04 - Waste Board Pocket
20:00 - Fitting And Surfacing
21:36 - Conclusion
miscpro.com/2019/08/09/my-cnc-workflow-wasteboard-surface-patch
Candle CNC Control Sofwatre: github.com/Denvi/Candle
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Affiliate link to infrared sensor: banggood.com/custlink/KDvGt7jnby
00:00 - Intro
00:39 - Fitting Transmitter Receiver
02:15 - Wiring
05:36 - Onboard Switches
08:19 - Hand Waving Time
09:36 - Creative Ways
10:04 - Conclusion
Note: I Build an even better controller using the Duet 2 Wifi.
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00:00 - Intro
00:35 - Fitting Fans
02:12 - USB Socket
02:35 - Power Socket
03:33 - Laser Disco Light
03:55 - VFD
10:20 - Conclusion
Patreon: patreon.com/posts/27848172
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Main Channel: http://www.youtube.com/SavvasPapasavva
Website: http://www.miscpro.com
github.com/Optiboot/optiboot
github.com/509Maker/Optiboot-for-grbl
509maker.com/atmega328-bootloader-for-grbl
forum.arduino.cc/index.php?topic=377514.0
openbuilds.com/threads/laser-briefly-full-power-when-connecting.10956
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Website: http://www.miscpro.com
I’ve made a copy of my firmware available on my Patreon page as well as the images illustrating the connections for the power, input and output connections: patreon.com/posts/26590402
I’ll also provide a breakdown of the procedure of setting up the firmware in an article on my webpage: miscpro.com/2019/05/04/cnc-control-box-part-2-wiring-controller-board-inputs-buttons-limits-steppers-grbl-firmware-settings
OMC Stepper Online: omc-stepperonline.com//?tracking=5a2502cd4b04a
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Basic Parts List: miscpro.com/2019/03/09/what-im-working-on-new-cnc-machine-design
Comprehensive list will eventually be available to patreons: patreon.com/EducatingSavvas
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Main Channel: http://www.youtube.com/SavvasPapasavva
Website: http://www.miscpro.com
Note: G92 Position Register / Set Position commands will reset if a M30 command is executed at the end of a g-code job, or if the GRBL soft stop is pressed. This will effect restarting jobs. Instead of G92 it is recommended to use a G10 Set Tool Offset / Programmable Data Input command instead.
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The method I use is one I developed myself. I cut four variations of a simple square, starting with two squares with the shapes orientated so their sides are parallel to the x and y axes – with one cut on the outside of the vector line, and the other along the inside. I also cut two additional squares, again with inside and outside cuts, but this time rotating the squares at 45 degrees. What should be identical will most likely reveal they are not, and you can now adjust either the squares of the axis, or steps to produce shapes that are more similar. Because the method of cutting are different, they use different parts of the machine to produce the same shapes.
Because I got the x and y axes pretty parallel, the first shape was square (that is the faces were at 90 degrees to each-other) but one side was longer than the other. The rotated shapes revealed the issue with the steps needing calibration when the faces were not at 90 degrees.
Step Calculation: (current steps * distance travelled in software) / distance measured on material
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1. Removing the selector PWM and power switch which connected to a laser engraver, and generally shortening and simplifying cable wiring where possible,
2. Rewired all stepper motors and spindle with continuous cables -removing aviation panel mounts and JST connectors, and using SY cable for spindle.
3. I rewired the VFD power – going from the filter to the terminal block based on how I saw clough42 do it – will link to his video: youtube.com/watch?v=DJfiOqaeFDg
4. I added ferrite cores to the spindle-power cable, USB and power-in cable.
5. Connecting the earth on the spindle to its housing,
6. Used a single 24v power supply unit instead of the three I had installed before.
7. Replaced voltage regulator with opto-isolators/couplers between the homing proximity sensors and their terminals on controller,
8. Re-wiring all the earthing to single connection point (which I thought I had done but I done it differently this time),
9. Re-tightening all terminal screws making sure there wasn't any loose connections,
This is the main the gist of what I had done, but I also mention a few other things in the video – such as the choice of material for the fixing plate for all the electronics.
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• Replace wiring with flexible silicone wires.
• Removing the noisy speaker from the controller.
• Make rigid the metal plate under the heatbed by riveting metal to it.
• Upgrade the stepper drivers to TMC2208.
• Swap most fans to low noise variety.
Affiliate links to some of the parts I used:
1 meter 14AWG red and black silicon wire: eu.banggood.com/custlink/3vDvm2zkq7
Plus 16AWH blue and green.
5x TMC2208 stepper drivers: eu.banggood.com/custlink/G3mG3qMk1J
I got the fans from quietpc.com
Noctua NF-A4x10 FLX 40mm x 10mm to replace the hot end fan.
Gelid Silent 6, 60mm Quiet Case Fan to replace the PSU fan.
Gelid Silent 5, 50mm Quiet Case Fan to replace the controller board fan.
I couldn’t find a good alternative for the 45x45x10.4 12v radial print fan so I kept it.
Here is an affiliate link for the printer - and I still recommend it but if you do buy it - make sure you select the fast shipping: banggood.com/custlink/DKvDGzUuEj
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00:47 Dial Gauge Jig.
04:38 Improving the movement of the rail block.
07:37 Adapting pocket 83 marble sorting jig.
10:15 Cleaning the rail blocks.
12:04 Jig to set rail 4mm in from the edge of c-beam.
14:46 Butting two rails together and getting the rail block to move smoothly.
16:55 Conclusion.
In this video I build a few jigs to help set the MGN12 linear guide rail onto a c-beam aluminium profile. Work on improving the movement of the guide block along the rail, and attempt to butt two rails together to expand the distance the rails can reach.
Item’s I’ve used in this video:
MGN12H Linear Rail Guide
https://ban.ggood.vip/19dy
https://ban.ggood.vip/19dz
MGN12H Linear Rail Block
https://ban.ggood.vip/19e0
20M3 T Sliding Nut
https://ban.ggood.vip/19e1
Pocket83's video I was referring too: http://www.youtube.com/watch?v=ya9zTstjOIU
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In this video I put together a prototype of the CNC machine I’ve been working on, with all the design tweaks and innovations. I’ve incorporated hard limits to the Motor Plates, which can be adjusted to provide a surface to square the X axis to the Y axis, and pivoting mounts for the Z and X Axis, so the machine can be trammed without having to dismantle and awkwardly shim hard to reach places.
I’ve also made this version of the machine with drop in hexagonal nut holes, so the plates can be cut from other material such as Birch Ply, Valchromat or Acetal, without the need to cut threads.
While PLA is probably not the right material to make a CNC machine, and PETG would be better, I want to see if I can get at least a couple cuttings from this machine.
Early release of Plates STL files and parts list will be on my Patreons, and later the SLT files will be made available on the Openbuilds blog that has accompanied this project.
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Equation for calibrating steps: The steps you asked it to move divided by the number of steps it actually moved, the total of which timed by the number of steps in the firmware. For example I asked the extruder to retract 100mm. It only retracted 97mm. My steps were 800. 100/97)*800=824.7422
If you want to just build your own machine this looks good: openbuilds.com/builds/sg-duet-delta.6929
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The project I followed and relevant files by CdRsKuLL are available here: thingiverse.com/thing:2750505
The sensor information here: http://www.escher3d.com/pages/order/products/product1.php
And some additional info if you intent to install this on some other printers or control boards: miscsolutions.wordpress.com/mini-height-sensor-board
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Link To Printer: goo.gl/G9AsQQ
Voucher: JGAuroraA5
Top 3D Printer List: miscpro.com/top3dprinters
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This is the link to the driver: jtechphotonics.com/?page_id=1980
This is the header and footer you should add if you are planning to use the 6W Laser with GRBL v1.1.
;(Header)
$32=1 ; ENABLE GRBL LASER MODE ( github.com/gnea/grbl/wiki/Grbl-v1.1-Laser-Mode )
M4 S1 ; SET LASER MODE
;(Header end)
;(Footer)
M5; Disable laser
$32=0
;(Footer end)
I also noticed the PWM range jumping from off to nearly 50% before allowing for a variable range up to 5v. When I built the CNC controller I added a toggle button to allow me to switch between the PWM set in Gcode and a potentiometer. Also as my spindle is air-cooled the 2.2v initial variable speed, meant I was actually using the spindle at the correct minimum RPM so if I had noticed, which I can’t remember, it wasn’t a problem. But now that I am installing a laser I have the problem of not reaching the full rage of the PWM. This may be normal behaviour but I can’t get a clear answer and I really need to check the GRBL firmware on a plan Arduino to see if it’s my controller, something to do with how installed it or set up the firmware.
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miscpro.com/top3dprinters
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Voucher Code: JGAURORAA3S
So I agreed to have another crack with the 3D printer reviews. I ended up with a few more than I expected so here goes. Assembling the reviewing has oddly become a valuable way to dramatically expanding my experience with FDM printing.
TOP 3D Printers: miscpro.com/top3dprinters
thingiverse.com/thing:2753186
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Patreon: patreon.com/EducatingSavvas
CURA PLA Profile: patreon.com/posts/17073952
Study on UFP: 3ders.org/articles/20160201-new-study-shows-health-hazards-of-3d-printing-suggests-pla-could-be-your-safest-bet.html
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VOUCHER CODE: Cheese10 for 10% off (valid until 10/03/2018)
BTW: Don't look directly into the beam!!!
Includes:
• PLH3D-6W-XF laser head
• PLH3D docking station
• PLH3D-6W nozzle
• (X-Carve holder) Not relevant for my CNC Machine.
• Protection Goggles
• Beam focus adjuster
• 2 lenses
LaserGRBL for Image Rasters: http://lasergrbl.com/en
Inkscape Plugin for DXF Cuts: jtechphotonics.com/?page_id=1980
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Patreon: patreon.com/EducatingSavvas
Photos: http://instagram.com/savvas_papasavva
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Website: http://www.miscpro.com
Subscribe: goo.gl/FmlHU7
Patreon: patreon.com/EducatingSavvas
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Main Channel: http://www.youtube.com/SavvasPapasavva
Website: http://www.miscpro.com


