Acid Number - how do acids form in oil? And how does it relate to oxidation? Lubrication Explained 2026-09-21 | Acid Number - how do acids form in oil? And how does it relate to oxidation?
Why There Isn’t One Universal Engine Oil? Lubrication Explained 2026-08-14 | Why There Isn’t One Universal Engine Oil (API vs ACEA vs OEM Specs Explained)00:00 Why So Many Oils00:38 API Categories Explained01:17 Diesel Oils Split01:49 ACEA Complexity Overview02:30 Exhaust Systems Drive Limits03:33 Reading The Limit Tables04:04 Compatibility Fine Lines05:07 Three Way Compatibility Fails06:38 OEM Specs Add Another Layer07:36 Why One Oil Can't Exist
Lubricant Supply Chain Update - What I Got Right & Wrong Lubrication Explained 2026-08-07 | Lubricants Supply Chain Crisis Update: What I Got Right/Wrong + Why Group III & Sulfur Are Driving ShortagesThe presenter updates a prior warning about an unprecedented lubricants supply chain disruption, recapping how strikes on Iran led to the Strait of Hormuz closure and commercial transit falling to about 17% of pre-crisis volume alongside sharply higher or unavailable insurance. He grades his earlier predictions, noting accurate calls on May–June allocation/rationing, Korean refiner constraints tied to Middle East crude, and broad market exposure, but admits being misled by a brief ceasefire, overlooking alternative routes and Yemen risks, misjudging which base oil groups would be hardest hit (Group III became the epicenter with major U.S. supply sidelined and prices above $10/gal), missing refinery economics favoring diesel over base oil, and overstating packaging shortages. He then explains how attacks on Saudi infrastructure and Yanbu affected crude, base oil (Lubref Group I/II), and sulfur supply from Abqaiq, tightening additives and finished lubricants, driving widespread price increases, and pushing recovery expectations into 2027. He advises users to rerun audits, discuss allocation rules with suppliers, qualify alternatives, and extend oil life through contamination control, testing, and program best practices.00:00 Crisis Video Update00:32 Quick Recap Hormuz01:50 What I Got Right03:26 What I Got Wrong08:49 Saudi Workarounds Fail10:37 Yanbu Base Oil Hit12:08 Sulfur Shockwaves13:49 Refinery Economics Shift14:42 Market State And Outlook17:33 What You Can Do Now21:35 Final Thoughts And Call
Episode 075 | Selling Lubricants Smarter with Steve Knapp (Plan Grow Do) Lubrication Explained 2026-06-24 | Selling Lubricants Smarter: AI, Digital Sales & the Future of the Industry | Lubrication Experts PodcastSteve Knapp, co-author of Selling Lubricants Smarter, returns for his third appearance on the podcast. Rafe and Steve dig into how the lubricant sales profession is being reshaped by digital transformation and AI — and why the core skills of great salespeople matter more than ever.They explore the "buyer revolution," the power of personalization over corporate blasts, the growing application knowledge gap in lubricant sales teams, and how AI tools like Claude can help even the most tech-averse salesperson become digitally relevant.📖 Book: Selling Lubricants Smarter by Steve Knapp & Rob TaylorChapters:00:00 – Introduction & Selling Lubricants Smarter01:02 – Why this book isn't just for salespeople04:04 – How COVID forced the industry to confront digital06:52 – The "buyer revolution" research & how buying lubricants changed09:43 – Introducing Dan Wilder — the book's fictional hero16:37 – The shift to personal brand & why 93% of buyers start online22:01 – LinkedIn newsletters, Google reviews & personalization tactics26:12 – Building your own email list & ultra-personalization31:18 – AI: ripping the Band-Aid off33:59 – How AI removes the fear of going digital for non-native users43:22 – AI in the sales process: pre-qualification & coaching companions46:28 – Key takeaway: adaptability over process51:01 – The changing meeting dynamic — validate, don't qualify57:01 – Application knowledge gap: a growing crisis in lubricant sales1:03:13 – Technical credibility as the new competitive edge46:28 – How organizations can address the knowledge gap1:05:34 – Closing & football banter
From Average to World-Class Lubrication: 7 Things Holding You Back Lubrication Explained 2026-05-06 | Why Your Lubrication Program Plateaued: 7 Barriers (and How Top Sites Break Through)https://excellence.lubrication.expert/assessmentMany lubrication programs plateau not due to technical gaps but organizational barriers that keep them stuck around a 5–6/10 despite widespread agreement that lubrication is essential to reliability. The script outlines seven recurring blockers: no clear program owner, oil analysis without decisions or follow-up, treating precision lubrication as optional (especially greasing), CMMS work orders lacking detailed instructions and feedback capture, training that stops at awareness instead of tiered competence and mastery, poor coordination between procurement and maintenance leading to unreviewed product substitutions, and lack of a strategic vision with measurable improvement targets. World-class sites appoint a lubrication champion, close the loop on diagnostics and actions, specify tasks precisely, use the CMMS to standardize and capture field observations, invest in structured training, enforce joint product-change approval, and assess programs against best-practice benchmarks while quantifying the cost of poor lubrication.00:00 Why Lube Programs Stall01:00 From Technical to Organizational01:41 Barrier 1 No Program Owner04:11 Barrier 2 Data Without Action06:41 Barrier 3 Precision Not Optional08:48 Barrier 4 CMMS Against You11:09 Barrier 5 Training Beyond Awareness13:06 Barrier 6 Procurement Disconnect15:11 Barrier 7 Strategic Vision Missing17:18 World Class Is Deliberate19:07 Measure Waste and Next Steps
How Real Time Testing is Going to Revolutionise Oil Analysis Lubrication Explained 2026-04-29 | Inline Oil Analysis in Edinburgh: Lab-Grade Sensors, Real-Time Data & the Future of Predictive MaintenanceIn Edinburgh, Lubrication Explained explores inline oil analysis and why relying only on periodic lab sampling leaves long blind spots that can miss issues like wrong top-ups, water/coolant leaks, or rapid degradation. Visiting SpectralLytic, the episode traces the evolution of its infrared-based sensor systems into a compact “lab in a box” unit (FluidInspect IR Plus) that installs on a bypass loop with controlled flow and provides real-time readings for viscosity, lubricant degradation, contamination, and wear debris, with lab-grade data quality. The discussion highlights where inline monitoring justifies its cost—high-value assets such as turbines, compressors, large hydraulics, and engines—and how dense, accurate datasets can support machine learning when combined with vibration, temperature, and operating data. It also argues real-time monitoring reduces sampling/lab errors, speeds decision-making, supports extended drains during supply constraints, and points to the next step: converting data into actionable maintenance guidance.00:00 Welcome to Edinburgh00:45 Why Lab Testing Falls Short01:17 Inline Sensors Catch Problems Fast01:39 Spectralytic Sensor Evolution02:36 Lab Grade Data Buckets02:58 FluidInspect IR Setup04:01 ROI for High Value Assets05:00 Machine Learning Needs Data05:26 Real Time Benefits Beyond Speed05:46 Sampling and Lab Error Elimination07:20 Extended Drains and Faster Decisions08:37 Future and Actionable Insights09:22 Turning Data Into Maintenance Actions
Episode 074 | Air in Oil with David Placzek and Dr Lukas Hafner (Evamo) Lubrication Explained 2026-04-22 | Air in Oil: Why It’s a Hidden Contaminant (and How to Measure It) | Lubrication Experts ft. IMO Smart Bubble SystemIn this Lubrication Experts episode, the host discusses “air in oil” as an often-overlooked lubricant contaminant with Lucas and David from IMO. They explain the main air states in oil—dissolved air, entrained air (discrete bubbles), foam, and headspace gas—using a beer bottle analogy and note that oils typically contain about 8–12% dissolved air under atmospheric conditions. The conversation covers where air comes from (pressure/temperature changes, churning gears, turbulence, suction-side seal leaks, and return-line splashing) and why it matters, including cavitation, micro-dieseling, reduced hydraulic efficiency, and accelerated oxidation driven by increased air–oil interfacial area. They also describe how oil formulation and additives affect air release/foam behavior, limitations of current lab tests and indirect sensors, and IMO’s image-based Smart Bubble System that measures and classifies bubbles to provide actionable, explainable insights from lab to field, with pilot measurements offered.00:00 Air In Oil Overview01:05 Meet The Guests04:09 Air States Explained08:06 Where Air Comes From11:09 Oil Chemistry Effects16:07 Why Air Matters22:43 Reducing Air Exposure26:41 Reservoir Design For Air28:36 Why Lab Tests Fall Short31:06 Indirect Sensors Calibration Trap36:12 Smart Bubble Origin Story41:05 How Image Measurement Works44:43 Turning Data Into Actions49:55 Deployment And Scaling Vision53:39 Wrap Up Pilots And Events
This Oil Stops Bearing Failure (Here’s the Proof) Lubrication Explained 2026-04-15 | Infinite Bearing Life? Micropitting, Fatigue, and NEOL Copper Additive Test ResultsThe episode continues the Neocopper/NEOL technology story by unpacking what SKF means by “infinite bearing life,” explaining how micropitting arises from cyclic loading, surface roughness, inadequate film thickness/viscosity, and especially micron-sized contaminants that create high stress concentrations and drive fatigue cracking and micro-pit formation. It links bearing life to S‑N curves and stress amplitude reduction through lubrication, polishing, and cleanliness, noting that staying within design loads can move operation into a region of effectively infinite life. The host then describes controlled micropitting rig testing by Mark Ingram (Ingram Tribology), comparing a NEOL formulation to a reference gear oil across millions of contact cycles, showing substantially better micropitting performance, minimal crack/pit growth up to ~34 million cycles, and visual signs of possible recovery (a blue/green tinge consistent with copper salts). The episode closes by relating cycle counts to real machines and positioning micropitting resistance as a major win for gears, cams, and rolling element bearings across many applications.00:00 Infinite Bearing Life00:29 Micropitting Basics01:12 Stress Cycles Explained01:30 Fatigue and S-N Curves02:04 Surface Roughness Stress02:59 Lubrication and Cleanliness04:48 How Micropits Form05:11 Neol Copper Repair Idea05:32 Micropitting Rig Test06:16 Results Zoom and Enhance08:45 Why So Many Cycles09:25 Impact and Applications10:12 Wrap Up and Next Steps
No Oil, No Business: How to Prepare for the Biggest Lubricant Supply Disruption in History Lubrication Explained 2026-04-08 | Lubricant Supply Chain Crisis: Strait of Hormuz Closure, Additives Shortages & How to PrepareRay explains how recent U.S. and Israeli strikes on Iran, Iran’s retaliation, and the closure of the Strait of Hormuz have created a historic oil-market disruption that threatens lubricant availability—not just prices—across industries. He breaks down impacts on base oils (especially Iranian Group I, plus knock-on demand shocks in Group II and Middle East exposure in Group III/GTL), synthetics tied to petrochemical feedstocks, and additives constrained by sulfur and naphtha cracking (affecting ZDDP, EP additives, detergents, and more), plus packaging risks from reduced ethylene/HDPE. He outlines expected timing: shortages likely emerging May–June with genuine finished-lube shortages by July–August if disruption persists, and warns of a 2–4 month recovery tail even after resolution. Finally, he gives mitigation steps: audit critical inventory/usage, extend drains via oil analysis and contamination control, consolidate SKUs, communicate and qualify alternates early, pre-purchase strategically, plan substitutes, and explore sulfur-free technologies.00:00 Why Lubricants Matter00:20 Ceasefire Update00:52 Crisis Overview01:31 Strait Closure Fallout03:11 Base Oils Breakdown04:34 Group Three and GTL Risks06:40 Synthetics Not Immune07:42 Additives and Sulfur Shock10:59 Naphtha Cracking and Packaging12:36 When Shortages Hit16:22 From Price to Availability17:09 Action Plan for Sites18:43 Extend Oil Life21:11 Consolidate and Coordinate22:55 Prebuy and Plan B23:47 Creative Alternatives24:34 Final Warning and Wrap
Episode 073 | Biogreases with the Kajo Team Lubrication Explained 2026-03-06 | oin us for an in-depth conversation about bio-lubricants and biogreases with the expert team from Kajo!In this episode of Lubrication Experts, host Rafe sits down with Dieter, Ulf, and Luke from Kajo to explore the fascinating world of environmentally aware lubricants. With team members spanning Australia, Germany, and the United States, this global conversation covers everything from regulatory frameworks to cutting-edge grease manufacturing technology.What You'll Learn:• How terms like "bio," "eco," and "biodegradable" are regulated in different markets• The difference between marketing claims and scientifically backed certifications (EU Ecolabel, USDA BioPreferred, EPA VGP)• How bio-content is measured using the C14 test method• The evolution from native esters to advanced synthetic esters• The complex manufacturing challenges of producing biogreases in ester environments• Kajo's groundbreaking development of bio calcium sulfonate complex grease• Why bioproducts are now competing on performance, not just environmental benefits• Future trends in renewable lubricant technologyKey Topics Covered:Regulatory protection around "green" terminology (US FTC, EU Ecolabel, Canadian Competition Bureau)Sources of bio-derived content (plant-based vs. animal waste fatty acids)Manufacturing innovations including specialized gas-tight grease kettles for CO2 processingMarket drivers: from regulatory compliance to ESG corporate standardsThe closing price and performance gap between bio and conventional products20-year outlook: Could fossil-derived lubricants be completely phased out?Whether you're a lubricant professional, sustainability officer, or simply curious about how the industry is evolving toward greener solutions, this conversation offers valuable insights from experts working at the cutting edge of bio-lubricant development.
Hydraulic Oil CHEAPER Than Diesel?! (I crunch the numbers) Lubrication Explained 2025-12-06 | Why is Hydraulic Oil Cheaper Than Diesel? Breaking Down the CostsIn this video, we delve into the puzzling observation that hydraulic oil is selling at a cheaper rate than diesel fuel in Australia. With recent market insights revealing a price of $1.50 AUD per liter for hydraulic oil, compared to $1.80 AUD per liter for diesel, we investigate whether it is feasible to produce hydraulic oil at such a low cost. By examining various input costs including base oil, import duties, packaging, additives, shipping, and more, we attempt to determine the legitimacy of this pricing. Despite being optimistic with cost assumptions, our detailed analysis suggests that producing hydraulic oil for $1.50 AUD per liter is unlikely, hinting that there may be underlying factors influencing the market price.00:00 Introduction: The Mystery of Cheap Hydraulic Oil00:35 Breaking Down the Costs of Hydraulic Oil01:42 Research and Assumptions03:20 Using AI to Validate Costs06:49 Final Calculations and Conclusion
Episode 073 | Happy 20th Birthday Dexron 6! with Adam Bank (Afton Chemical) Lubrication Explained 2025-11-14 | The Evolution of Automatic Transmission Fluids: Celebrating 20 Years of Dexron VI with Adam BanksWelcome to another episode of Lubrication Experts! Today, we are joined by Adam Banks, Senior Marketing Manager at Afton Chemical, as we celebrate the 20th anniversary of the Dexron VI specification. In this episode, Adam and our host discuss the intricacies of automatic transmission fluids (ATFs), including their differences from regular gear oils, the development and evolution of Dexron VI, and regional variations in transmission preferences. Adam also sheds light on licensing systems, the future of ATFs, and the impact of technological advancements in the automotive industry. Join us for an informative and engaging discussion on all things ATF!00:00 Introduction and Guest Welcome00:59 Understanding Automatic Transmission Fluids (ATFs)03:57 The Evolution of Dexron Specifications07:38 Global Adoption of Automatic Transmissions13:57 Impact on ATF Formulations15:32 Advancements in Manufacturing and Specifications15:47 The Role of Licensing in Specification Evolution16:21 Universal Specs and Industry Standards18:42 Licensing Systems Explained21:20 Friction Durability and ATF Evolution24:22 Future of ATFs and Low Viscosity Fluids27:47 Conclusion and Final Thoughts
The Ghost in the Gearbox: How White Etch Cracks Haunt the Wind Industry Lubrication Explained 2025-11-07 | Last week was Halloween—so let’s talk about the ghost that haunts the wind industry. 👻White etch cracking (WEC) is one of the most mysterious and destructive failure modes in modern wind turbine gearboxes. It strikes without warning, wrecks bearings and gears, and costs operators millions. In this episode, we dig into what WEC really is, how it forms, and why even the best gear oils have struggled to stop it.But there might finally be hope. Together with Neol Copper Technologies, we explore how a new additive chemistry could build an impenetrable copper barrier that blocks hydrogen—the true culprit behind white etch cracks. Using a modified micro-pitting rig designed with Ingram Tribology, we put this new formulation to the test against a standard OEM-approved wind turbine oil.The results?✅ 200 million contact cycles with zero micro-pitting.✅ Dramatically lower friction and vibration.✅ A potential path to ending WEC once and for all.If you care about wind reliability, lubricant chemistry, or just love watching real engineering breakthroughs, this one’s for you.🎧 Listen next: the full Lubrication Experts podcast episode with the ExxonMobil Wind Turbine Oil team.🔬 Learn more: https://neol.world🔬 Learn more: https://lubrication.expert🧠 Subscribe for weekly deep dives into lubrication science, tribology, and reliability engineering.
Episode 072 | Wind Turbine Gear Oils with the ExxonMobil Team Lubrication Explained 2025-10-31 | Join host Rafe on this special episode of Lubrication Experts as he brings together three generations of wind turbine gear oil innovators: Angie Cardis, Jim Carey, and Mike Blumenfeld. Discover the fascinating evolution of wind turbine lubrication—from the early days of Mobil SHC 600 and Mobil SHC XMP, through the challenges of micro pitting, to today’s cutting-edge, long-life gear oils designed for the modern wind industry.In this in-depth conversation, you’ll learn:The untold history behind the development of wind turbine gear oilsHow chemistry and engineering come together to solve real-world mechanical problemsThe science of micro pitting and white etching cracking—and how the industry overcame themThe role of industry standards, testing, and collaboration in driving innovationWhat the future holds for wind turbine lubrication, condition monitoring, and asset managementWhether you’re a lubrication nerd, a wind energy professional, or just curious about the technology powering renewable energy, this episode is packed with insights, stories, and expert perspectives.Timestamps:00:00 – Introduction & guest lineup03:00 – The origins of wind turbine gear oils15:00 – Micro pitting: discovery and solutions30:00 – Industry standards and global collaboration45:00 – The next generation: long-life oils and condition monitoring1:00:00 – The future of wind turbine lubricationDon’t forget to like, comment, and subscribe for more deep dives into the world of lubrication and engineering!WindTurbine #Lubrication #Podcast #Engineering #RenewableEnergy #GearOil #WindPower
The future of metalworking fluids is here! Lubrication Explained 2025-10-24 | Step inside the University of Sheffield Advanced Manufacturing Research Centre (AMRC) for an exclusive look at Castrol’s revolutionary SmartCoolant Device—an all-in-one solution for next-generation industrial fluid management.In this video, we cover:00:00 - Introduction & Factory of the Future00:17 - What is the AMRC?00:38 - Meet the SmartCoolant Device00:59 - The Service Solution Vision01:40 - From Lubricants to Coolants01:56 - Why Coolant Management Matters (Expert Interview)02:27 - Coolant’s Impact on Machines & Health02:51 - Precision Coolant Control04:16 - Inside the Smart Coolant Device05:19 - Sensors & Redundancy07:08 - Cloud Dashboard & Data Access08:48 - Real-Time Data, AI & Machine Learning10:27 - Manufacturing Optimisation with Data11:05 - Final Thoughts & The Future of SmartCoolantWhether you’re an engineer, manufacturer, or tech enthusiast, discover how smart fluid management is transforming the future of production, improving efficiency, safety, and sustainability.👍 Like, comment, and subscribe for more insights into advanced manufacturing, industrial innovation, and engineering breakthroughs! And for more information, take a look at castrol.com/smartcoolantSmartCoolant #AMRC #Castrol #Manufacturing #Industry40 #Engineering #Innovation #UniversityOfSheffieldLearn more about the AMRC: amrc.co.ukLearn more about Castrol: castrol.com
Episode 071 | Oil Analysis with Evan Zabawski Lubrication Explained 2025-10-21 | Join us for Episode 71 of Lubrication Experts as host Rafe welcomes Evan Zabawski, Senior Technical Advisor at Test Oil, for an in-depth discussion on the world of oil analysis. Evan shares his extensive experience, exploring the evolution of oil analysis from its early days to modern practices, and explains why many organizations are still stuck in the “traffic light” mindset.Discover the real value of oil analysis, the importance of trending data over static limits, and how different industries—from mining to manufacturing—are leveraging (or missing out on) the full potential of their oil analysis programs. Evan and Rafe also dive into the complementary roles of condition monitoring technologies like vibration analysis, ultrasonics, and thermography.Whether you’re a reliability engineer, maintenance professional, or just curious about how oil analysis can prevent equipment failure, this episode is packed with practical insights, industry stories, and expert advice.Timestamps:00:00 – Introduction02:00 – The history and maturity of oil analysis10:00 – The pitfalls of the “traffic light” approach20:00 – How to move beyond compliance and add real value35:00 – The role of management in driving change45:00 – Centralized vs. boots-on-the-ground analysis55:00 – How oil analysis complements other condition monitoring tools1:10:00 – Q&A and closing thoughtsDon’t forget to like, subscribe, and hit the bell for more expert interviews and technical deep-dives!OilAnalysis #Reliability #LubricationExperts #ConditionMonitoring #Maintenance
What the Next Generation in Oil Cleanliness Means Lubrication Explained 2025-10-10 | Discover the future of oil filtration with Delta Xero’s next-generation kidney loop filtration technology! In this in-depth video, we explore why clean oil is critical for machine reliability, review real-world case studies, and compare traditional depth media filters with Delta Xero’s innovative capillary technology.Learn how advanced filtration can dramatically extend asset life, reduce failures, and even tackle tough challenges like varnish removal. We break down the science, share practical insights, and demonstrate the simplicity and robustness of the Delta Xero system.Whether you’re a reliability engineer, maintenance professional, or just passionate about industrial innovation, this video will give you actionable knowledge to improve your operations.🔹 Key topics covered:The impact of oil cleanliness on equipment lifeHow filtration technology has evolvedReal-world test results and case studiesThe unique benefits of Delta Xero’s capillary filter mediaPractical tips for implementing advanced filtration👍 Like, comment, and subscribe for more insights on lubrication, reliability, and industrial best practices!OilFiltration #MachineReliability #DeltaXero #IndustrialMaintenance #AssetManagement
Episode 070 | Hydrogen Engine Oils with Tara Loosmore & Dr Alan Henderson (Afton Chemical) Lubrication Explained 2025-09-26 | 🔬 Welcome to Lubrication Experts! In this episode, we dive deep into the future of hydrogen engines and the evolving world of hydrogen combustion technology. Join host Rafe as he sits down with Tara Loosmore and Dr Alan Henderson from Afton Chemical—industry leaders who have dedicated years to understanding hydrogen combustion and the lubricants that make it possible.🚚 Discover:Why hydrogen combustion is gaining traction as a future fuel for commercial vehiclesThe unique challenges and opportunities of hydrogen vs. traditional fuels (diesel, gasoline, natural gas)How hydrogen impacts engine design, oil chemistry, and lubricant formulationThe science behind water handling, corrosion, oxidation, and nitration in hydrogen enginesThe launch of the world’s first commercially available hydrogen engine oil additive packageWhat’s next for hydrogen engine specs, OEM strategies, and the future of sustainable transportWhether you’re an engineer, fleet manager, or just curious about the next big thing in clean energy, this episode is packed with expert insights and practical takeaways.HydrogenEngines #LubricationExperts #AftonChemical #CleanEnergy #EngineTechnology #HydrogenCombustion
Milk and Beer Beat Motor Oil? Inside Lubricant Testing Labs Lubrication Explained 2025-07-26 | Exploring Lubricant Bench Tests: Timken, Four Ball, SRV, FZG, and FE8 ExplainedJoin us at King Industries Lab as we explore various lubricant bench tests including the Timken OK Load, Four Ball Wear and Weld, SRV, FZG, and FE8 tests. Learn how these tests simulate specific lubrication conditions, their significance in evaluating lubricant formulations, and their limitations in real-world applications. Discover the importance of using a range of tests rather than relying on a single extreme condition test for selecting the best performing lubricants.00:00 Introduction to King Labs00:10 Understanding Bench Tests00:35 Timken OK Load Test01:27 Four Ball Wear and Weld Tests05:22 SRV Tester Overview06:35 FZG Gear Test10:05 FE8 Bearing Wear Test11:38 Conclusion and Real-World Applications
Episode 069 | Personal Lubrication with Neil Cunningham (Centre for Industrial Rheology) Lubrication Explained 2025-07-17 | Episode 69 | The Science of Personal Lubricants (Yes, Really) w/ Neil CunninghamLet’s talk lubricants—all kinds of lubricants.In this very special Episode 69 of Lubrication Explained, host Rafe Britton leans into the memes and the chemistry with Neil Cunningham, founder of the Centre for Industrial Rheology, to explore the fascinating world of personal lubricants—how they’re formulated, how they perform, and how it all connects to industrial lubrication, rheology, tribology, and even food science.💡 You’ll never look at a tube of lube the same way again.In this episode, you’ll learn:Why most personal lubricants are aqueous and how they compare to siliconesWhat makes a lubricant feel “slimy” or “tacky” (with actual physics)The viscoelastic and non-Newtonian properties that define sensory experienceHow personal lube performance is tested using custom tribometers (no, really)What “mucoadhesion” means and why it’s crucial for both intimacy and eye dropsHow these same principles apply to vegan foods, mouthfeel, mayonnaise, and wineA wild discussion of normal stress, wax crystallization, and their role in both cosmetics and crankcases👅 If it touches the skin, goes in the mouth, or interacts with mucus membranes—it’s fair game in this episode.Whether you're a lubrication nerd, a tribology tech, or just here for the eyebrow-raising banter, this episode is one for the books.🧪 Timestamps:0:00 – Intro & why personal lubricants?3:45 – Aqueous vs silicone lubes8:30 – What makes a lube “slimy”?12:00 – Tackiness, texture, and tribology18:00 – Viscoelasticity explained25:00 – Mucoadhesion & synthetic mucus30:00 – Food science crossovers: mouthfeel, astringency & vegan fats44:00 – Wax crystallization & industrial applications56:00 – The role of normal stress in surface separation1:03:00 – Wrapping it up... with a happy ending💬 Leave a comment with your weirdest "what do you do for work?" explanation—lubrication edition.📩 Want to work with Neil’s lab or talk bio-tribology? Visit the Centre for Industrial Rheology.
What Does it Mean to Treat Your Lubricants as Assets Lubrication Explained 2025-07-13 | You’ve probably heard the phrase, “Treat your lubricants as assets.” But what does that actually mean in practice?In this video, I unpack that idea in a way that’s meaningful for reliability professionals, maintenance engineers, and anyone working in industrial lubrication. I break down the three key disciplines—lubricant, lubrication, and lubricant analysis—and show how these map directly to the asset management principles used for physical assets like gas turbines.I also explore how lubricant programs can be aligned with ISO 55000 principles using the ICML 55 standard—an incredible resource for benchmarking and improving your lubrication strategy. And for those who find ICML 55 a bit overwhelming, I introduce a simplified 6-step model: Select, Detect, Inspect, Protect, Connect, Reflect.🔍 Want to assess your own lubrication program?👉 Click the link in the comments to take a quick diagnostic questionnaire and see how your program measures up.If you found this video useful, please consider sharing it with a colleague. This channel exists to help people who don’t yet know they need help with lubrication.
Episode 068 | Varnish Removal Methods with Elaine Hepley Lubrication Explained 2025-07-05 | What Is Varnish, Really? Understanding and Solving the Varnish Problem in Lubricated Systems | w/ Elaine HeleyVarnish: it’s the hot topic in lubrication reliability—and no, we're not just talking about sticky residue in turbines anymore.In this deep-dive episode of Lubrication Experts, host Rafe Britton welcomes back renowned varnish specialist Elaine Heley, now an independent consultant, for a comprehensive look at what varnish really is, how it forms, how it differs across systems, and—most importantly—how to properly diagnose and remove it.Elaine draws from her years leading varnish diagnostics at Polaris and shares insights from the field, including:The difference between MPC testing and micro patch analysisWhy “varnish” is a misleading catch-all term for multiple deposit typesHow environment, fluid formulation, contaminants, and machine design influence varnish formationA remarkable case study where over 680 lbs of varnish and carbon deposits were removed from a single 132,000 L hydraulic forge system using Delta Xero filtersWhy solubility enhancers, ion-exchange media, and vacuum dehydrators all have a role—but none are a silver bullet👩🔬 “There’s no magic pill for varnish—just like in medicine, the first step is diagnosis.” — Elaine HeleyIf you're dealing with sticky valves, frequent oil top-ups, or unexplained deposit issues, this episode is a must-watch. Discover why you need a customized varnish strategy, and not just a filter swap.🔍 Timestamps0:00 – Intro & Elaine’s new role3:10 – What is varnish? Hard vs soft vs emulsified10:45 – MPC vs Micro Patch analysis24:00 – Common causes of varnish33:15 – Approaches to varnish removal42:00 – Case study: 680 lbs of varnish removed58:00 – Future of varnish diagnostics📩 Need a varnish diagnosis before choosing a fix? Reach out to Elaine via LinkedIn or her consulting practice.
Ditch the Lab Delays: Onsite Oil Analysis with a MiniLab! Lubrication Explained 2025-06-27 | 🔬 Onsite Oil Analysis Just Got Easier — Field Lab vs MiniLab ExplainedJoin me at Spectro Scientific as I get hands-on with their Field Lab 58 and MiniLab oil analysis systems. In this demo, we break down the four levels of oil analysis—from real-time sensors to exception testing—and show you exactly where these portable labs fit in.You'll see a step-by-step walkthrough of the Field Lab’s integrated tests, including:Viscosity measurementInfrared spectroscopyPatch-based particle counting (pore blockage method)XRF wear metal analysisThen we move to the MiniLab, showcasing:LaserNet Fines particle analysis with wear mode classificationRotating Disc Electrode (RDE) elemental spectroscopyModular tools like the FluidScan and MiniVisWhether you're in power generation, mining, or manufacturing, this video will help you understand how onsite oil analysis tools can deliver faster diagnostics, reduce downtime, and improve reliability.🧠 Think beyond the lab—your oil analysis program can be as layered and strategic as vibration monitoring. This is the future of proactive maintenance.👉 Like, comment, and subscribe for more deep dives into lubrication, reliability, and condition monitoring.#OilAnalysis #ConditionMonitoring #ReliabilityEngineering #SpectroScientific #FieldLab #MiniLab #LubricationExplained #MaintenanceMatters #LaserNetFines #XRF #RDE #Viscosity #InfraredSpectroscopy
Episode 067 | Ultrasound Lubrication with Allan Rienstra (SDT Ultrasound) Lubrication Explained 2025-06-13 | Exploring Ultrasound as a Condition Monitoring Tool with Allan Rienstra | Lubrication ExpertsJoin us in this episode of 'Lubrication Experts' as we delve into the fascinating world of ultrasound technology. Host interviews Allan Rera, CEO of SDT Ultrasound Solutions, to discuss the use of ultrasound as a condition monitoring tool, focusing on its applications in lubrication. Alan explains the distinctions between ultrasound, infrasound, and audible sound, and how ultrasound excels in detecting friction, impacting, and turbulence in industrial environments. The discussion also covers various applications of ultrasound, from mechanical and electrical issues to steam systems, valves, hydraulics, and leak detection. Find out how ultrasound complements other condition monitoring techniques like vibration analysis and oil analysis, and get a glimpse into the future of the technology including AI integration and continuous monitoring. Stay tuned for an engaging and informative session that highlights the critical role of ultrasound in maintaining industrial assets.00:00 Introduction to Today's Topic01:09 Understanding Ultrasound03:32 Ultrasound in Condition Monitoring04:44 Ultrasonic Signatures in Machines11:15 Technicalities of Ultrasonic Greasing18:46 Comparing Ultrasound and Vibration Analysis25:55 Applications Beyond Lubrication33:59 Future of Ultrasound Technology39:35 Conclusion and Teaser for Next Episode
Greasing Systems on Mining Trucks and Heavy Equipment Lubrication Explained 2025-06-06 | Advanced Grease Dispensing Systems for Mining & Construction | Featuring Graco's Compact Dynastar PumpJoin us on this episode of Lubrication Explained as we dive into the world of grease dispensing systems with Danila from Graco. From the features of the Compact Dynastar Pump to the importance of grease cleanliness, we explore the latest innovations for automatic lubrication in mining and construction equipment. Learn about the functionalities of hydraulic, pneumatic, and electric pumps, the impact of grease contamination on asset health, and the benefits of Graco's cartridge injector technology. Discover how smart controllers and real-time diagnostics can optimize maintenance, reduce downtime, and ensure efficient grease distribution.00:00 Introduction and Guest Introduction00:13 Overview of Grease Dispensing Systems03:05 Importance of Grease Cleanliness08:28 Compact Dynastar Pump Features11:57 Graco Cartridge Injectors24:07 Controller and Diagnostics
Episode 066 | Alkylated Naphthalenes with Willi Gartner (King Industries) Lubrication Explained 2025-05-30 | Exploring Alkylated Naphthalene: Insights and Applications with King IndustriesJoin Rafe from Lubrication Experts as he interviews Willie Gartner from King Industries at the home of Alkylated Naphthalene. This episode dives deep into the world of alkylated naphthalene (AN) base oils, discussing their unique properties, applications, and the history behind their development. Learn how ANs improve oxidative stability, solvency, and performance in various industries such as high-temperature chain oils, greases, compressors, and gear oils. Willie shares his extensive experience and knowledge gained over 22 years at King Industries, offering insights into the future trends and potential new applications for alkylated naphthalene. Don't miss this comprehensive look into one of the most versatile and beneficial base oils on the market.00:00 Introduction and Guest Welcome00:52 Overview of Alkylated Naphthalene05:06 History and Development of Alkylated Naphthalene07:31 Properties and Benefits of Alkylated Naphthalene14:14 Applications of Alkylated Naphthalene21:24 Future Trends and Conclusion
Lubrication Fundamentals: A Whiteboard Session Lubrication Explained 2025-05-11 | Something a bit different this week! This was recorded live during an MLA I lesson in Perth, Australia. In this review of day 1 we cover:- The Stribeck Curve- What lubricants do- How lubrication is related to machine reliability and asset management- Base oils and API base oil groups- Additives- Types of lubricants- Viscosity and viscosity classifications
Episode 065 | Talking Engine Oils of the Future with Lake Speed Jr Lubrication Explained 2025-04-30 | Exploring Innovative Engine Technologies Over Coffee with LakeJoin us as we embark on an exciting journey with Lake to explore groundbreaking advancements in engine technologies. In this casual coffee chat, we delve into the renewed interest in internal combustion engines, the unique reverse rotary engine by Liquid Piston, and the innovative Aqua Stroke engine running on 70% water and 30% ethanol. We also discuss the future of engine oils, the impact of alternative fuels like hydrogen and ammonia, and get a glimpse into the evolving landscape of racing engines with insights from NASCAR and Formula 1. Don't miss this fascinating conversation packed with cutting-edge information and industry trends!00:00 Introduction and Coffee Chat00:42 Exciting New Engine Technologies01:31 The Reverse Rotary Engine05:41 Aqua Stroke: Water and Ethanol Engine07:08 Lubrication Challenges and Solutions11:20 Engine Oil Specifications and Changes12:24 Exploring New Lubricant Chemistries13:19 Future of Fuel: Hydrogen and Ammonia14:22 Challenges with Ammonia as Fuel15:46 Innovations in Engine Oils19:43 Racing World and Rule Changes24:05 Conclusion and Coffee Time
Episode 064 | Analytical Ferrography with Ray Dalley (Trico) Lubrication Explained 2025-03-14 | Unlocking the Mysteries of Ferrography: Insights from the Godfather, Ray DallyJoin us in this episode of 'Lubrication Experts' as we dive deep into the world of Ferrography with industry legend, Ray Dally from Trico. Discover the origins, applications, and future of Ferrography as Ray explains its significance in machinery lubrication analysis. Learn about the differences between qualitative and quantitative Ferrography, the role of the U.S. Navy in its development, and the fascinating concept of the Wear Atlas. Explore the nuances of in-house vs. lab-based Ferrography programs, the potential of new technologies like AI, and practical tips for monitoring external contaminants in your machinery environment. This is a must-watch for anyone involved in predictive maintenance and machinery lubrication!00:00 Introduction to Lubrication Experts00:28 Meet the Godfather of Ferrography: Ray Dally02:07 Understanding Ferrography: Basics and History06:36 Applications and Techniques in Ferrography14:58 Standardization and Future of Ferrography25:58 In-House vs. Commercial Lab Analysis28:28 Innovations and Future Directions37:43 Conclusion and Final Thoughts
Revolutionary Oil versus Ford Transit Dyno Test Lubrication Explained 2025-03-07 | Revolutionizing Motor Oil: Testing Copper-Based Additives Against ZDDPIn this episode, we dive into the innovative work by Neol Copper Technologies to modernize 80-year-old ZDDP technology. The focus is on a copper-based anti-wear additive, proven to be potentially more effective and environmentally friendly. We cover the meticulous testing stages, including small and large engine dyno tests. The highlight is a comprehensive chassis dyno test at the University of Bath using a Ford Transit. Detailed metrics on fuel consumption, emissions, and vibrations illustrate the potential benefits, showcasing that the copper additive can improve fuel economy, reduce emissions, and lower wear and tear on engines. Complete with rigorous data collection and analysis, we discuss encouraging results and plans for future field trials. Fleet owners and maintenance managers are invited to participate in upcoming tests.00:00 Introduction to ZDDP and Neol Copper Technologies00:22 Stages of Technology Validation00:43 Formulating and Testing the New Lubricant01:20 Chassis Dyno Testing at University of Bath02:59 Understanding Hydrogen Wear and Copper Filming04:46 Testing Parameters and Protocols07:45 Fuel Consumption and Emissions Results10:37 Oil Analysis and Engine Condition14:13 Addressing Viewer Comments and Criticisms
Machinery Lubrication Analyst Level I - Speed Run! (LinkedIn Live) Lubrication Explained 2025-03-04 | MLA I is an awesome program. Covering pretty much all the fundamentals of lubrication, it is a great primer on lubrication-enabled reliability, and a fantastic jumping off point if you want the knowledge to improve your site's program.In this Lubrication Expert webinar, we're going to cram the most important highlights into a 2-hour session. Put your running shoes on, grab some coffee and a notepad because this webinar is going hard at everything you would need to know to pass the MLA I exam. Not for the faint of heart!
How Would a BP-Shell Merger Affect the Lubricants Industry? Lubrication Explained 2025-03-01 | The Unseen Impact of the BP-Shell Merger on the Lubricants IndustryIn this episode, we delve into the potential merger between BP and Shell, a move that could be as transformative as the Exxon-Mobil merger 25 years ago. While mainstream media focuses on the larger implications, we explore what this could mean for the lubricants industry—a small but significant part of both companies' portfolios. From brand conflicts to potential divestments, especially concerning BP's Castrol, we analyze the changes that could ensue for brands, users, and distributors. We examine Shell's diverse lubricant portfolio, BP's reliance on Castrol, and the historical context of previous industry mergers to speculate on the future landscape of the lubricant market.00:00 Introduction to the BP and Shell Merger00:14 The Overlooked Lubricants Industry00:42 Shell's Business Breakdown01:36 Market Competition and Merger Motivations02:22 Impact on Lubricants Brands03:23 Historical Context and Brand Conflicts05:17 Potential Divestments and Future Speculations07:17 Conclusion and Final Thoughts
Episode 063 | How to Sell Lubricants Lubrication Explained 2025-02-21 | Mastering Lubricant Sales and Marketing with Steve Knapp | Lubrication Experts PodcastIn this episode of Lubrication Experts, our host welcomes back Steve Knapp, co-founder of Plan Grow Do, to delve into essential sales and marketing strategies in the lubricants industry. They discuss the importance of conveying value, navigating the sales funnel versus pipeline models, and the significance of social media content in the modern buyer's journey. With insights from the UKLA Buyer Revolution Survey and effective use of LinkedIn, Steve shares actionable tips to improve sales processes, personalize customer engagement, and enhance marketing efforts. Tune in for a stimulating debate and valuable takeaways to boost your sales and marketing prowess in the lubricants sector.00:00 Introduction and Guest Welcome00:18 The Importance of Sales and Marketing in the Lubricants Industry01:15 Debate Style Discussion and Sales Funnel Concept11:19 Understanding the Buyer's Perspective14:00 Key Insights from the Buyer's Revolution Survey18:53 The Role of Digital Content and LinkedIn in Sales22:39 The Shift Towards Personalized Messaging24:36 Reengineering the Sales Process26:11 The Traditional vs. Modern Seller27:02 The Importance of Personal Branding28:50 Top of Funnel Strategies31:18 The Messy Middle and Buyer Behavior32:57 The Mountain Analogy in Sales36:22 The Role of Content in Sales42:30 Effective Social Media Engagement50:35 Conclusion and Final Thoughts
API SQ and GF7 Engine Oils Are Coming! Lubrication Explained 2025-02-12 | Understanding the Transition: GF6 to GF7 and API SP to SQ Lubricant StandardsIn this episode, we explore the upcoming changes in engine oil standards from API SP to SQ and from ILSAC GF6 to GF7. We delve into the role of the American Petroleum Institute (API) and ILSAC in setting these standards and compare them with European practices. We trace the historical developments from GF4 to GF6, emphasizing their focus on emissions control and fuel efficiency. The video explains the evolving performance criteria, especially regarding LSPI (low-speed pre-ignition) with a new focus on aged oils. We break down the differences in viscosity grades under GF7a and GF7b, discuss fuel economy tests, and how formulation changes in existing oils can meet these new standards.00:00 Introduction to New Engine Oil Standards00:30 Understanding the Regulatory Bodies01:06 Historical Context and Evolution02:26 Performance Metrics and Testing03:27 Detailed Changes in GF7 Standards06:29 Formulation Changes and Market Impact
Episode 062 | EALs with Dr Ruchi Bakshi & John Perez (Fuchs) Lubrication Explained 2025-01-31 | Understanding Environmentally Acceptable Lubricants: Insights from Fuchs ExpertsJoin us in this enlightening episode with lubrication experts Dr. Ruchi Bakshi and John Perez from Fuchs as we delve into the world of Environmentally Acceptable Lubricants (EALs). Discover what makes a lubricant environmentally friendly, the critical testing criteria, ideal base oils, and the importance of biodegradability, low toxicity, and low bioaccumulation. Learn about the practical applications of EALs in various industries and the challenges faced in R&D and field applications. Explore the future advancements in the sustainability of lubricants and how corporate and regulatory shifts are driving innovation. Whether you’re in the lubrication industry or simply interested in sustainability, this episode offers valuable insights into the next generation of eco-friendly lubricants.00:00 Introduction to Environmentally Acceptable Lubricants00:24 Meet the Experts: Dr. Ruchi Bakshi and John Perez01:30 Understanding EALs: Criteria and Standards05:30 Biodegradability and Bioaccumulation Explained08:45 Base Stocks in EALs: Compatibility and Performance11:56 Applications and Regulatory Requirements for EALs16:43 Challenges and Limitations in EAL Development28:08 Future of EALs: Innovations and Sustainability31:04 Conclusion and Final Thoughts
What exactly is WD-40? Lubrication Explained 2025-01-24 | Why WD-40 Isn’t Really a LubricantIn this episode, we delve into the true nature of WD-40 and explore why it isn't a good long-term lubricant. We break down the composition of WD-40, explaining its primary components like petroleum base oils and naphtha, and how these relate to its characteristics. We also examine the product's viscosity, volatility, and flashpoint, comparing it to other industrial lubricants. Finally, we discuss the specific uses of WD-40, emphasizing its effectiveness as a cleaner and corrosion inhibitor rather than a lubricant.00:00 Introduction to Industrial Lubricants00:32 Debunking WD-40 Myths01:16 Composition of WD-4003:52 Understanding Solvents and Viscosity07:09 WD-40 in Practical Use12:47 Conclusion: The True Nature of WD-40
Is there such a thing as too much zinc? Lubrication Explained 2024-12-05 | Understanding the complex balance of additives in engine oils is crucial for long-term performance. Did you know that too much zinc or anti-wear additives can lead to unexpected corrosion issues? Join me in exploring the intricate dance between additives in the world of lubrication. https://lubrication.expert
