Mouldless Carbon Fibre Technique for One-Off and Prototype Components Easy Composites Ltd 2022-05-24 | Project page for further info ►easycomposites.co.uk/learning/mouldless-composites-laminatingIn this composites video tutorial we cover the simplest and lowest cost method for creating an original moulded carbon fibre (CFRP) component. To minimise materials and cost, the process avoids the need for a well-finished pattern or female mould by laminating the carbon fibre and resin directly onto a shaped XPS foam pattern. The carbon fibre is then overcoated with additional layers of epoxy resin before the surface is flatted and polished to a smooth finish. Once the surface is good, the polystyrene foam is removed from the inside of the component.This method is not without its disadvantages but for prototypes and one-off components, especially where budgets or equipment are constrained - such as many school (Greenpower) and university race (Formula Student, Eco-Marathon etc.) teams - this method can yield acceptable quality components whilst minimising cost, waste and time.Most of the tools and equipment used in the tutorial are available from Easy Composites and are listed on the video's Project Page in our Learning Area:UK and World ► easycomposites.co.uk/learning/mouldless-composites-laminatingEU ► https://www.easycomposites.eu/learning/mouldless-composites-laminating
Forged Carbon Revisited: Mould Design & Strength Optimisation Easy Composites Ltd 2024-04-19 | Order the kit ► easycomposites.co.uk/forged-carbon-fibre-kitCAD files ► easycomposites.co.uk/learning/forged-carbon-mould-design-and-optimisationFurther information and links ▼In this composites video tutorial we revisit the topic of forged carbon fibre to take a more detailed look at CAD techniques and best-practices when designing your 3D printed compression moulds, and also provide more detail on increasing component strength with the addition of long-strand unidirectional carbon fibre into the chopped tow reinforcement.Related VideosOriginal Forged Carbon Video: youtu.be/25PmqM24HEkHow Strong is Forged Carbon Fibre: youtu.be/eewlYa6IQPgForged Carbon Fibre Development KitUK/USA/World ►easycomposites.co.uk/forged-carbon-fibre-kitEU Customers ►https://www.easycomposites.eu/forged-carbon-fibre-kitFull Project Details (including downloadable CAD files for the compression moulds)UK/USA/World ► easycomposites.co.uk/learning/forged-carbon-mould-design-and-optimisationEU ► https://www.easycomposites.eu/learning/forged-carbon-mould-design-and-optimisation00:00 - Introduction02:33 - Drone Arm Mould Design06:57 - Linkage Mould Design08:23 - 3D Printing the Moulds09:28 - Mould Preparation12:00 - Fibre Optimisation & Preparation15:15 - Loading the Fibre & Resin16:36 - Mould Compression17:15 - Demoulding17:54 - Finishing the Parts18:45 - Strength Testing20:10 - Conclusion
Practical CAD Techniques for Composite Pattern/Mould Design Easy Composites Ltd 2024-02-23 | Composites video tutorial from Easy Composites covering the design principles and practical CAD techniques required when preparing 3D models for CNC machining into composite patterns. In the tutorial, we’re using Autodesk Fusion 360, although the tools and processes are generic and would apply equally to any other engineering CAD package such as Catia, Solidworks or Onshape.The tutorial begins by looking at the more basic steps of checking draft angles, adding trim allowance, closing apertures, creating flanges and setting up the stock material. The second half of the tutorial looks at a more complex ‘split-mould’ and covers the process of using draft analysis to create the optimum parting line, as well as design-in features such split-mould clamping bushes.00:00 - Introduction 02:00 - CAD Packages and Features 03:39 - Draft Analysis 05:42 - Creating Trim Allowance 06:56 - Creating Mould Flanges 10:42 - Cutting into Stock 18:26 - Split Mould Parting Line and Faces 25:06 - Stock Material Cutting 28:10 - Mould Alignment with Clamping Bushes 28:32 - Drawing the Bush Locating Pads 33:55 - Creating the PatternFor a full list of products used in the tutorial or to discuss any questions you may have about taking your composites project from the screen to the real world, visit the tutorial project page on the Easy Composites website:EU Customers:easycomposites.co.uk/learning/CAD-techniques-for-composite-mould-designUK & Rest of World Customers:easycomposites.co.uk/learning/CAD-techniques-for-composite-mould-design
Carbon Fibre Tubes - Everything You Need to Know Easy Composites Ltd 2023-12-21 | Product Links ► easycomposites.co.uk/carbon-fibre-tubeFurther information ▼In this composites tutorial we take a deep dive into the world of carbon fibre tubes, discussing the different types, their construction, advantages and disadvantages. We compare carbon fibre tubes to each other, and also benchmark them against stainless steel and aluminium to see how carbon fibre tubes perform and compare in a range of tensile, compressive, torsional and 3-point bend tests. Don't choose a carbon fibre tube for your next project without watching this video!00:42 - The Different Types of Carbon Fibre Tube05:25 - Mechanical Testing Introduction06:43 - Tensile Strength Test08:47 - Compressive Strength Test09:37 - Torsional Stiffness Test11:09 - 3-Point Bend Test13:43 - Pultruded Tube Results & Considerations15:43 - Roll Wrapped Tube Results & Considerations18:14 - Limitations of Carbon Fibre TubesBuy Engineering Grade Carbon Fibre TubesUK and World ► easycomposites.co.uk/carbon-fibre-tubeEU ► https://www.easycomposites.eu/carbon-fibre-tube
Complete Process of Copying a Part in Prepreg Carbon Fibre Easy Composites Ltd 2023-10-20 | Product links ► easycomposites.co.uk/learning/prepreg-carbon-fibre-in-a-domestic-ovenFurther information ▼Composites training tutorial covering the entire process, from start to finish, for recreating an existing part using F1-style prepreg carbon fibre. The tutorial is aimed at those new to composites, or experienced in composites but new to prepreg, and is intended to remove as many barriers as possible that may stand in the way of working with this material, including demonstrating how a domestic oven can be used for post-curing moulds, and curing prepregs.Full Project DetailsUK and World ► easycomposites.co.uk/learning/prepreg-carbon-fibre-in-a-domestic-ovenEU ► https://www.easycomposites.eu/learning/prepreg-carbon-fibre-in-a-domestic-oven00:00 Introduction00:43 Preparing the Pattern03:09 Making the Mould06:33 Trimming and Finishing the Mould07:41 Post-Curing the Mould08:32 Using a Domestic Oven for Composites12:02 Laminating the Prepreg Surface Ply15:03 Vacuum Debulking the Surface Ply17:00 Laminating the Prepreg Backing Ply17:44 Vacuum Bagging for the Cure19:22 Oven Curing the Prepreg21:32 Demould and Trim
Resin Infusion of a 16 Flax Fibre & Bio Resin Canoe Easy Composites Ltd 2023-09-01 | Product links ► easycomposites.co.uk/learning/flax-and-bio-resin-canoeFurther information and links ▼In this composites training video, we continue to explore the topic of more sustainable materials in composites by building a full scale (5m/16') canoe, dubbed the 'Flaxplorer', using flax fibre, balsa wood and an epoxy bio resin using the resin infusion method. The video focusses on the lamination and infusion of the flax and core but includes fitting out the boat with gunwales, seats and yoke.How to make the mould: youtu.be/Q09ZFVA6nR8Full training video for vacuum resin infusion: youtu.be/qMPSIKfkdtQIntroduction video to flax fibre in composites: youtu.be/AD98L9XlCTUFull project details (including links to all the products used):UK and World ► easycomposites.co.uk/learning/flax-and-bio-resin-canoeEU ►https://www.easycomposites.eu/learning/flax-and-bio-resin-canoe00:00 - Introduction 01:41 - Preparing the mould and selecting the reinforcement04:09 - Cutting the kit of reinforcement04:47 - Preparing the balsa core07:42 - Laying up the reinforcement and core10:27 - Vacuum bagging16:26 - Infusing the bio-resin18:57 - Demoulding and rough trim20:13 - XCR coating21:56 - Woodwork and fit-out23-49 - The finished boat
Moulding Hollow Carbon Fibre Parts Using a Low-Melt Metal Mandrel Easy Composites Ltd 2023-06-09 | Product links ► easycomposites.co.uk/learning/low-melt-metal-core-mouldingFurther information ▼In this composites training video, we demonstrate how low-melting point metal alloys can be used as sacrificial cores/mandrels when manufacturing hollow composite structures.The process can be used to produce complex hollow structures, such as tubes or frame components by laminating prepreg carbon fibre around a cast metal mandrel, which is then cured at elevated temperature before the temperature is increased further to melt-out the metal core, leaving the hollow composite structure.For full details on the products used, as well as a step-by-step breakdown of the process, see the project page on the Easy Composites website:Full Project DetailsUK and World ► easycomposites.co.uk/learning/low-melt-metal-core-mouldingEU ► https://www.easycomposites.eu/learning/low-melt-metal-core-moulding00:00 Introduction02:23 Making The Pattern03:05 Setting up Barriers for the Silicone Mould06:03 Pouring the Silicone Moulds07:52 Casting the Low-Melt Metal Mandrels13:37 Laminating the Components16:52 Curing the Prepreg19:04 Melting Out the Metal Mandrel/Core20:15 Finishing Work
How to Make High Temp Carbon Fibre Moulds for Prepreg Using Resin Infusion Easy Composites Ltd 2023-04-14 | Product links ► easycomposites.co.uk/learning/resin-infusion-of-high-temperature-toolingFurther information and links ▼In this composites training video, we demonstrate how accurate high temperature carbon fibre moulds, suitable for prepreg part production, can be produced using the resin infusion process. Advantages to this process include reduced material costs compared to tooling prepregs, compatibility with a wide range of pattern materials, and the possibility of an ambient temperature initial cure for maximum dimensional accuracy.00:00 - Different methods for high temperature moulds00:18 - Introduction04:16 - Laying up reinforcement11:24 - Infusion Stack and Consumables15:51 - Initial Cure16:41 - Breakdown and demould17:41 - Post-curing the mould19:57 - Trim and finishingFor further information, including links to all products used in the tutorial, see the tutorial's project page on the Easy Composites website:Full Project DetailsUK and World ► easycomposites.co.uk/learning/resin-infusion-of-high-temperature-toolingEU ►https://www.easycomposites.eu/learning/resin-infusion-of-high-temperature-toolingThe autoclave shown in the video is a composites autoclave from Attsuklaus in Spain:attsuklaus.com/en/composite-autoclaves/autoclaves-for-fixation-and-manufacture-of-composites
How Much Downforce Can Our Hand-Laminated Carbon Wing Take? Easy Composites Ltd 2023-01-19 | Product links ► easycomposites.co.uk/learning/motorsport-wing-destruction-testFurther information and links ▼In our previous video tutorial, we created a carbon fibre motorsport wing using a relatively simple 'mouldless' construction method of wrapping carbon fibre and resin around a hot-wired foam core. In this follow-up video, we test the wing to destruction to find out how much downforce it can withstand and how it will fail when it does.For further information, including links to all products used in the tutorial, see the tutorial's project page on the Easy Composites website:Full Project DetailsUK and World ► easycomposites.co.uk/learning/motorsport-wing-destruction-testEU ►https://www.easycomposites.eu/learning/motorsport-wing-destruction-test
Building a Rear Wing with Carbon Fibre and Nomex Easy Composites Ltd 2022-11-12 | Product links ► easycomposites.co.uk/learning/mouldless-carbon-fibre-aero-wingFurther information and links ▼In this step-by-step video tutorial we demonstrate a method of making high performance carbon fibre downforce/aero wings for motorsport without needing a mould. Instead, carbon fibre is laminated onto the outside of an XPS foam core which has been profiled using a hotwire cutter. Mylar is used to smooth the carbon fibre and a vacuum bag is used for consolidation. End plates, which include aluminium mounting inserts, are made using Nomex honeycomb bonded to carbon fibre sheet.00:00 - Introduction01:37 - Hotwire cutting XPS foam core04:05 - Machining wing inserts05:21 - Cutting Mylar surface film06:14 - Prepare the vacuum bag06:31 - Preparing the carbon reinforcement07:33 - Wet-out reinforcement with epoxy09:18 - Wrapping the carbon fibre around the foam core11:22 - Machining the carbon sheet for the end plates13:06 - Aluminium inserts for the end plates14:56 - Cutting and bonding Nomex honeycomb18:09 - Filling the edge of the honeycomb panel18:36 - Assembling the finished wingFor further information, including links to all products used in the tutorial, see the tutorial's project page on the Easy Composites website:Full Project DetailsUK and World ► easycomposites.co.uk/learning/mouldless-carbon-fibre-aero-wingEU ►https://www.easycomposites.eu/learning/mouldless-carbon-fibre-aero-wing
How To Find, Fix, and Avoid Leaks in Vacuum Bags Easy Composites Ltd 2022-07-06 | Project page for further info ►easycomposites.co.uk/learning/how-to-find-and-fix-leaks-in-vacuum-bagsVacuum bagging is an integral part of many composites manufacturing processes, including prepreg, resin infusion and conventional vacuum consolidated hand-layup but getting vacuum bags to seal properly and reliably can be difficult and frustrating, especially for those relatively new to the process.In this video tutorial we use our many years of experience of vacuum bagging to go through all the possible causes of leaks in vacuum bags, how to avoid them in the first place, how to test for them, how to locate them and how to fix them. We will also discuss when to give up and make the decision to re-bag a part.Most of the tools and equipment used in the tutorial are available from Easy Composites and are listed on the video's Project Page in our Learning Area:UK and World ► easycomposites.co.uk/learning/how-to-find-and-fix-leaks-in-vacuum-bagsEU ► https://www.easycomposites.eu/learning/how-to-find-and-fix-leaks-in-vacuum-bags
How to Use Flax Fibre in Composites; Performance and Processing Easy Composites Ltd 2022-04-21 | Project page for further info ► easycomposites.co.uk/learning/flax-fibre-in-compositesProduct spotlight video for bio-resins ► youtube.com/watch?v=umByuqaXWxAIn this composites video tutorial we take a closer look at flax fibre and its use as a reinforcement in composites. We discuss the advantages and disadvantages of this natural fibre as a reinforcement, as well as discussing some of the environmental and performance considerations of flax fibre laminates.In the second half of the tutorial includes a practical demonstration, performing a resin infusion of a flax fibre reinforced chair moulding using a high bio-content epoxy resin.Flax Fibre Natural Reinforcements available to buy on our website:UK and World ► easycomposites.co.uk/natural-fibre-reinforcementsEU ► https://www.easycomposites.eu/natural-fibre-reinforcementsFull Project DetailsUK and World ► https://www.easycomposites.eu/learning/flax-fibre-in-compositesEU ► https://www.easycomposites.eu/learning/flax-fibre-in-composites
How Strong is Forged Carbon Fibre? Forged Carbon vs Aluminium vs Markforged vs Onyx Easy Composites Ltd 2022-03-24 | Order the kit ► easycomposites.co.uk/forged-carbon-fibre-kitFurther information and links ▼In this composites video tutorial we take a look at the mechanical properties of 'forged' carbon fibre components, made using randomly oriented short-strand carbon fibre, and compare them to the strength of cast aluminium, 3D printed Onyx and Markforged 3D printed carbon fibre.We run a series of basic mechanical tests to compare their tensile strength and stiffness and then perform a 'real word' test based on a bending load on a brake lever component made from these different materials.This tutorial is a follow up to our tutorial on how to make forged carbon fibre parts: youtu.be/25PmqM24HEkForged Carbon Fibre Development KitUK and World ►easycomposites.co.uk/forged-carbon-fibre-kitEU Customers ►https://www.easycomposites.eu/forged-carbon-fibre-kitFull Project DetailsUK and World ► easycomposites.co.uk/learning/mechanical-properties-of-forged-carbon-fibreEU ► https://www.easycomposites.eu/learning/mechanical-properties-of-forged-carbon-fibre
Make Forged Carbon Fibre Parts Using Compression Moulding Easy Composites Ltd 2021-12-09 | Order the kit ► easycomposites.co.uk/forged-carbon-fibre-kitCAD files ► easycomposites.co.uk/learning/compression-moulding-forged-carbon-fibreFurther information and links ▼In this composites video tutorial we demonstrate how anyone can make solid, high performance, forged carbon fibre parts using a two-part compression mould.In the tutorial we use a two-part compression mould made using a special epoxy casting resin and a three-part mould using a conventional FDM 3D printer. Throughout the tutorial, we use the materials included in the Forged Carbon Fibre Development Kit from Easy Composites.Forged Carbon Fibre Development KitUK and World ►easycomposites.co.uk/forged-carbon-fibre-kitEU Customers ►https://www.easycomposites.eu/forged-carbon-fibre-kitFull Project DetailsUK and World ► easycomposites.co.uk/learning/compression-moulding-forged-carbon-fibreEU ► https://www.easycomposites.eu/learning/compression-moulding-forged-carbon-fibre
How to Cast a Two-Part Compression Mould for Forged Carbon Fibre Easy Composites Ltd 2021-11-24 | Further information and links ▼In this composites video tutorial we demonstrate how to create a two-part 'matched-tool' compression mould suitable for creating genuine pressure forged carbon fibre components in anticipation of our next tutorial where we will demonstrate the forged carbon fibre process itself.In this tutorial we use a special aluminium-filled epoxy casting resin called TC80 Tool Cast to cast the two halves of a compression mould using an original injection moulded component as the pattern.Product links (UK and rest-of-world customers)► easycomposites.co.uk/tool-cast-epoxy-casting-resin-for-vac-forming-tools► easycomposites.co.uk/newplast-plasticine-modelling-clay► easycomposites.co.uk/soft-yellow-filleting-filling-waxProduct links (EU customers)► https://www.easycomposites.eu/tool-cast-epoxy-casting-resin-for-vac-forming-tools► https://www.easycomposites.eu/newplast-plasticine-modelling-clay► https://www.easycomposites.eu/soft-yellow-filleting-filling-wax
Carbon Fibre Reinforcement Weights and Weaves Explained Easy Composites Ltd 2021-10-30 | ►Full project details and links easycomposites.co.uk/learning/carbon-fibre-cloth-explainedFurther information and links ▼In this tutorial we take a look at different types of carbon fibre reinforcement and discuss their various properties such as weight, weave and format, and tow size (k-count). By the end of the tutorial you should have a better understanding of how these properties impact the behaviour of the reinforcement and therefore how to choose the right carbon fibre fabric for your project.All of the different carbon fibre reinforcements demonstrated in the tutorial are available to buy from the Easy Composites website.Please note, EU customers should now use https://www.easycomposites.eu to buy products directly from our new EU subsidiary based in the Netherlands.Woven Carbon Fibre Cloth► 90g Plain Weave 1k easycomposites.co.uk/90g-plain-weave-1k-carbon-fibre-cloth► 210g 2x2 Twill 3k easycomposites.co.uk/200g-22-twill-3k-carbon-fibre-cloth► 210g Plain Weave 3k easycomposites.co.uk/90g-plain-weave-1k-carbon-fibre-cloth► 375g 5HS 6k easycomposites.co.uk/375g-5hs-6k--carbon-fibre-cloth► 450g 2x2 Twill 12k easycomposites.co.uk/416g-22-twill-12k-carbon-fibre-cloth► 650g 2x2 Twill 12k easycomposites.co.uk/650g-22-twill-12k-carbon-fibre-clothUnidirectional and Multiaxial Carbon Fibre► 100g Unidirectional easycomposites.co.uk/100g-unidirectional-carbon-fibre-cloth► 250g Unidirectional easycomposites.co.uk/250g-unidirectional-carbon-fibre-cloth► 300g +/- 45 Biaxial easycomposites.co.uk/300g-45-biaxial-carbon-fibre-clothSpread Tow► 160g Plain Weave easycomposites.co.uk/160g-15mm-spread-tow-plain-weave-carbon-fibre-cloth► 160g Twill Weave easycomposites.co.uk/160g-15mm-spread-tow-22-twill-carbon-fibre-clothCarbon Fibre Tow► 3k Tow easycomposites.co.uk/3k-carbon-fibre-tow► 6k Tow easycomposites.co.uk/6k-carbon-fibre-tow► 12k Tow easycomposites.co.uk/12k-carbon-fibre-tow
How to Use Microporous Membrane Products (eg MTI Hose) in Resin Infusion Easy Composites Ltd 2021-05-21 | ►Full project details and links easycomposites.co.uk/learning/using-microporous-products-in-resin-infusionFurther information and links ▼In this video tutorial, we take a look at microporous technology for use in resin infusion, specifically MTI Hose® from DD-Compound, and our MVL™ and MVS™ microporous vacuum hose and strip.The tutorial provides an introduction to microporous membrane products, explaining how they work, how to use them and demonstrating situations where they are most useful.All of the products used in the tutorial, including the MTI and MVL hoses, the MVS strip and all of the other resin infusion consumables are available to buy from the Easy Composites website:Microporous Membrane Products► MTI Hose easycomposites.co.uk/mti-hose► MVL Economy Hose easycomposites.co.uk/mvl-infusion-hose► MVS Strip easycomposites.co.uk/mvs-vacuum-stripOther Infusion Equipment & Consumables► VB160 Vacuum Bagging Film easycomposites.co.uk/vb160-vacuum-bagging-film► PP180 Peel-Ply easycomposites.co.uk/pp180-peel-ply► FM100 Infusion Mesh easycomposites.co.uk/fm100-resin-infusion-mesh► ST150 Sealant Tape easycomposites.co.uk/vacuum-bagging-sealant-tapeLaminate Materials► 210g 2x2 Twill Carbon Fabric easycomposites.co.uk/200g-22-twill-3k-carbon-fibre-cloth► IN2 Infusion Epoxy easycomposites.co.uk/in2-epoxy-infusion-resin► 5mm 3D Core easycomposites.co.uk/3d-core-infusion-foam-core
Hand Laminating a Carbon Fibre Part Directly into a 3D Printed Mould Easy Composites Ltd 2021-02-26 | ►Full project details and links easycomposites.co.uk/learning/carbon-fibre-part-from-3d-printed-mould►Video about the starter kit youtube.com/watch?v=ijYgvBgVz3sFurther information and links ▼►Thanks to Dynamism for help and advice with the 3D printer dynamism.com/3dp-cfIn this video tutorial we demonstrate how a genuine carbon fibre part can be created by hand laminating directly into a 3D printed mould.In the tutorial we begin by 3D printing the female mould on a conventional FDM printer (an Ultimaker S3) which we then coat with PVA release agent. The carbon fibre part is then hand laminated directly into the mould using no specialist tools or equipment. Once the parts have cured they are demoulded, some minor repairs are made and then they are coated and finished using XCR coating resin.Except for the 3D printer and filament, all materials used in the tutorial are available from Easy Composites, including the EL2 Laminating Epoxy and 2x2 Twill carbon fibre cloth which are both included in Easy Composites' Carbon Fibre Laminating Starter Kit.
Making a Composite Mould for a Carbon Fibre Part from a 3D Printed Pattern Easy Composites Ltd 2021-02-04 | ►Full length version plus product links easycomposites.co.uk/making-a-composites-mould-from-a-3d-printFurther information and links ▼►Thanks to Dynamism for help and advice with the 3D printer dynamism.com/3dp-cfLearn how to prepare and coat a 3D print using XCR Epoxy Coating Resin so that it can be used to produce production quality composite moulds suitable for making carbon fibre parts, including using prepregs.In this tutorial we 3D print a composite patterns for drone shell components. We then smooth and key the surface before applying the special XCR epoxy coating resin. The resin is flatted and polished to produce production quality 3D printed pattern, ready to take moulds off. In this case, we use Easy Composites' EG160 epoxy gelcoat and EMP160 epoxy laminating paste to make moulds suitable for high temperature use, including for use with prepregs. We then demonstrate laminating prepreg into these mould and oven curing under vacuum to produce the finished components.For a more detailed version of this tutorial, as well as a full list of all products used and links to buy, visit the project page on the Easy Composites website: easycomposites.co.uk/making-a-composites-mould-from-a-3d-print
In-Depth Guide to Resin Infusion (3m Kevlar Moulding) Easy Composites Ltd 2021-01-14 | easycomposites.co.uk/learning/in-depth-guide-to-resin-infusionThis in-depth guide to resin infusion shares a lot of the expert advice from our resin infusion training course. It includes advice on positioning reinforcement (in this case Kevlar), inclusion of core materials (3DCore), positioning of resin feed connectors and spiral for good resin distribution and flow rates, and where to position vacuum lines. We cover vacuum bagging technique, drop testing, and running the infusion itself.The video is the fifth and final part of our Dark Ice Project series covering the manufacture of high-performance polar expedition sledges from design inception to completed components.
Choosing Composite Reinforcements for Impact Strength; Kevlar, Carbon, Innegra, Diolen Easy Composites Ltd 2020-12-10 | ►Full Project Guide: easycomposites.co.uk/learning/choosing-composite-reinforcements-for-impact-strengthFurther information and links ▼This tutorial is the third in a four-part series following a project to make lightweight, super-tough sledges for a polar world-record expedition. Find out about the project in this interview with Expedition Coordinator Alex Hibbert: youtu.be/li7ug4-k4mkProducts featured in this tutorial:► Kevlar Cloth easycomposites.co.uk/300g-22-twill-kevlar-cloth► Innegra Cloth easycomposites.co.uk/120g-plain-weave-black-innegra► Diolen Cloth easycomposites.co.uk/300g-plain-weave-diolen-cloth► Carbon Fibre Cloth easycomposites.co.uk/200g-22-twill-3k-carbon-fibre-cloth► Polyester Gelcoat easycomposites.co.uk/clearpol-iso-npg-clear-polyester-gelcoat► Graphite Powder easycomposites.co.uk/graphite-powder-filler► Infusion Resin easycomposites.co.uk/in2-epoxy-infusion-resin► Laminating Resin easycomposites.co.uk/el2-epoxy-laminating-resin
How to Laminate Large Composite (Fibreglass) Moulds Easy Composites Ltd 2020-10-29 | ►Full Project Guide: easycomposites.co.uk/learning/large-composites-moulds-using-uni-mouldFurther information and links ▼Second video in a four-part series following a project to make lightweight, super tough sledges for a polar world-record attempt. Introduction to the project here: youtu.be/li7ug4-k4mkIn this tutorial we demonstrate the correct method for laminating larger composite moulds using our Uni-Mould rapid tooling system. The method shown allows a single laminator to lay-up a mould of almost any size. The tutorial covers suitable pattern materials and coatings, release agent application, gelcoat application, coupling/tie-coat application and the main layup.Products featured in this tutorial:►Complete Uni-Mould Kits easycomposites.co.uk/uni-mould-complete-mould-making-kit►Uni-Mould Tooling Resin easycomposites.co.uk/uni-mould-polyester-tooling-resin►Uni-Mould Tooling Gelcoat easycomposites.co.uk/uni-mould-vinylester-tooling-gelcoat►Uni-Mould Coupling Coat easycomposites.co.uk/uni-mould-vinylester-coupling-coat►Emulsion Bound CSM easycomposites.co.uk/450g-emulsion-bound-chopped-strand-mat►Easy-Lease Release Agent easycomposites.co.uk/easylease-chemical-release-agent►Lint Free Wipes easycomposites.co.uk/lint-free-solvent-application-wipe-cloth►Filleting and Filling Wax easycomposites.co.uk/soft-yellow-filleting-filling-wax►Filleting Tools easycomposites.co.uk/Ball-End-Filleting-Tools-Set-of-3►Laminating Brushes easycomposites.co.uk/composites-laminating-brush►Plastic Finned Roller easycomposites.co.uk/plastic-finned-laminating-roller►Plastic Demoulding Wedge easycomposites.co.uk/plastic-demoulding-wedge►Blue Polishing Pad easycomposites.co.uk/medium-soft-blue-polishing-pad►NW1 Cutting Compound easycomposites.co.uk/nw1-white-super-cutting-compound
The Dark Ice Project Introduction - Composite Sledges for a Polar World Record Attempt Easy Composites Ltd 2020-09-29 | Interview with polar adventurer and expedition coordinator Alex Hibbert to find out about The Dark Ice Project and what he needs from a set of sledges that will be dragged across thousands of miles of arctic ice in the polar winter.The interview explains the challenges that the team and these sledges will face and introduces the following four composites video tutorials covering pattern making, mould making, material evaluation and selection, and resin infusion of the final sledges ready for Alex's world-record attempt across the arctic.
How to Make Large Composite (Fibreglass) Patterns by Hand Easy Composites Ltd 2020-09-29 | ►Full Project Guide: easycomposites.co.uk/learning/large-composite-patterns-by-handFurther information and links ▼This tutorial is the first in a four-part series following a project to make lightweight, super-tough sledges for a polar world-record expedition. Find out about the project in this interview with Expedition Coordinator Alex Hibbert: youtu.be/li7ug4-k4mkProducts featured in this tutorial:► Polyurethane Foam easycomposites.co.uk/high-density-polyurethane-foam-block► Pattern-Coat Primer easycomposites.co.uk/composite-pattern-coat-primer► Pattern-Coat Hi-Gloss easycomposites.co.uk/composite-pattern-coat-hi-gloss► Mirka Abrasive Paper easycomposites.co.uk/mirka-wet-and-dry-abrasive-paper-combination-pack► NW1 Cutting Compound easycomposites.co.uk/nw1-white-super-cutting-compound► Sanding Block easycomposites.co.uk/permagrit-large-sanding-block► ET500 Adhesive easycomposites.co.uk/rigid-5min-epoxy-adhesive
Hand Laminate & Vacuum Bag a Simple Carbon Fibre Part (inc. Vacuum Cleaner method!) Easy Composites Ltd 2020-06-15 | Further information and links ▼In this tutorial we show how to hand laminate a simple carbon fibre component (a frame protector) using the epoxy composite mould we made in a previous tutorial and the Easy Composites Carbon Fibre Laminating Starter Kit. We then demonstrate how to vacuum bag the component using professional vacuum bagging equipment and materials and also an alternative method using little more than a vacuum cleaner and a vacuum storage bag to produce a high quality carbon fibre part.Full Project Guide Here:►easycomposites.co.uk/learning/hand-laminate-vacuum-bag-simple-partProducts featured in this tutorial:► Mould made in this tutorial: easycomposites.co.uk/learning/cover-component-mould-using-sheet-wax► Carbon Fibre Laminating Starter Kit easycomposites.co.uk/carbon-fibre-laminating-starter-kit► PP180 Economy Peel Ply easycomposites.co.uk/pp180-peel-ply► BR180 Breather Cloth easycomposites.co.uk/br180-breather-fabric► CF-22-210 Carbon Fibre Cloth easycomposites.co.uk/200g-22-twill-3k-carbon-fibre-cloth► CK-PL-188 Carbon Kevlar Cloth easycomposites.co.uk/188g-plain-weave-carbon-kevlar► VB160 Vacuum Bagging Film easycomposites.co.uk/vb160-vacuum-bagging-film► Vacuum Bagging Sealant Tape easycomposites.co.uk/vacuum-bagging-sealant-tape► EC4 Compact Composites Vacuum Pump easycomposites.co.uk/ec4-composites-vacuum-pump► TBC2 Through Bag Connector easycomposites.co.uk/tbc2-through-bag-connector► VC200 Quick Release Coupling easycomposites.co.uk/quick-release-vacuum-coupling-set
Using Sheet Wax to Create an Offset Mould for a Carbon Fibre Cover Component Easy Composites Ltd 2020-05-22 | Full project details: easycomposites.co.uk/learning/split-mould-carbon-fibre-tubeFurther information and links ▼► www.facebook.com/easycompositesProducts featured in this tutorial:► Calibrated Sheet Wax easycomposites.co.uk/sheetwax► Epoxy Mould Making Starter Kit easycomposites.co.uk/epoxy-mould-making-starter-kit► Filleting Wax easycomposites.co.uk/soft-yellow-filleting-filling-wax
Making Complex Carbon Fibre Tubes Using a Split-Mould Easy Composites Ltd 2020-04-21 | Full project details: easycomposites.co.uk/learning/split-mould-carbon-fibre-tubeFurther information and links ▼► www.facebook.com/easycompositesProducts used in this tutorial:► XPREG XC110 Prepreg Carbon Fibre easycomposites.co.uk/xc110-210g-22-twill-3k-prepreg-carbon-fibre► VB155 Tubular Bagging Film easycomposites.co.uk/Tubular-Bagging-Film► VB160 Vacuum Bagging Film easycomposites.co.uk/vb160-vacuum-bagging-film► Vacuum Bagging Sealant Tape easycomposites.co.uk/vacuum-bagging-sealant-tape► TBC2 Through-Bag Connector easycomposites.co.uk/tbc2-through-bag-connector► VC200 Quick Release Coupling easycomposites.co.uk/quick-release-vacuum-coupling-set► OV301 Composites Curing Oven easycomposites.co.uk/ov301-precision-curing-ovenFor further details on this project, visit the project page on the Easy Composites website:easycomposites.co.uk/learning/split-mould-carbon-fibre-tube
How to Make a Roll Wrapped Carbon Fibre Tube Easy Composites Ltd 2020-04-08 | Full project details: easycomposites.co.uk/learning/how-to-make-a-roll-wrapped-carbon-fibre-tubeFurther information and links ▼► Easy Composites on Instagram @easycomposites► www.facebook.com/easycompositesProducts used in this tutorial:► Easy-Lease Chemical Release Agent easycomposites.co.uk/easylease-chemical-release-agent► XC110 210g Woven Prepreg Carbon easycomposites.co.uk/xc110-210g-22-twill-3k-prepreg-carbon-fibre► XC130 Unidirectional Prepreg Carbon easycomposites.co.uk/xc130-300g-unidirectional-prepreg-carbon-fibre► Composites Shrink Tape easycomposites.co.uk/composites-shrink-tape► OV301 Curing Oven easycomposites.co.uk/ov301-precision-curing-ovenFor further details on this project, visit the project page on the Easy Composites website: easycomposites.co.uk/learning/how-to-make-a-roll-wrapped-carbon-fibre-tube
Making a Carbon Fibre Bike Frame – From CAD Design to Downhill Race Easy Composites Ltd 2020-01-30 | Project page on Easy Composites: easycomposites.co.uk/learning/how-to-make-a-carbon-fibre-bike-frameFull project details and links ▼► Vlad on Instagram @VYworks► Easy Composites on Instagram @easycompositesIn-depth technical discussion with bike designer Vlad Yordinov covering the entire process of taking an original CAD design for a downhill mountain bike frame through to a fitted out, race-ready prototype. Working with Easy Composites from the start of the project, this video includes footage and discussion of CNC machining the epoxy pattern, creation of the moulds, layup of the bike frame sections and finally demould and assembly of the finished bike. All materials and equipment used in the making of this award-winning frame were supplied by Easy Composites.Links to main products used in the project:► EB700 epoxy tooling board easycomposites.co.uk/eb700-high-temperature-epoxy-tooling-board► S120 board sealer easycomposites.co.uk/s120-advanced-board-sealer► EL160 high temp epoxy easycomposites.co.uk/el160-high-temperature-epoxy-laminating-resin► Graphite powder easycomposites.co.uk/graphite-powder-filler► XPREG XT135 tooling prepreg easycomposites.co.uk/xt135-250g-carbon-fibre-tooling-prepreg-surface► XPREG XC110 out-of-autoclave prepreg easycomposites.co.uk/xc110-210g-22-twill-3k-prepreg-carbon-fibre► XPREG XC130 unidirectional prepreg easycomposites.co.uk/xc130-300g-unidirectional-prepreg-carbon-fibre► VB155 tubular bagging film easycomposites.co.uk/Tubular-Bagging-Film► VuduGlu VM100 easycomposites.co.uk/vm100-black-methyl-methacrylate-adhesive
26L Professional Vacuum Degassing System - Product Demo Easy Composites Ltd 2018-06-05 | 26L Professional Vacuum Degassing System:easycomposites.co.uk/ds26-p-professional-vacuum-degassing-systemIn depth product spotlight video showing the features, performance and operation of the 26L Professional Vacuum Degassing System from Easy Composites Ltd.The DS-26P system is a turn-key degassing system engineered to offer the highest possible performance and reliability. It's fully integrated design provides a compact footprint, valve-less start/stop operation and extremely fast vacuum pull-down.The system is available to buy from the Easy Composites website and is available for shipping worldwide.
DVP EC.4 Composites Vacuum Pump for Vacuum Bagging - Product Demo Easy Composites Ltd 2018-05-26 | DVP EC.4 Compact Composites Vacuum Pump:easycomposites.co.uk/ec4-composites-vacuum-pumpIn depth product spotlight video showing the features, performance and operation of the EC.4 Compact Composites Vacuum Pump from Easy Composites Ltd.This vacuum pump is built with the composites professional in mind and is ideal as a compact, portable solution for vacuum bagging, prepreg laminating, resin infusion, veneer pressing and some vacuum degassing applications.The pump is available to buy from the Easy Composites website and is available for shipping worldwide.
How to Make a Resin River Table Using Clear Epoxy Resin Easy Composites Ltd 2018-03-15 | Order GlassCast® 50 epoxy resin online from: easycomposites.co.uk/glasscast-50-clear-epoxy-casting-resinDownload our eBook: media.glasscastresin.com/project-downloads/How-to-Make-a-Resin-River-Table-Handbook.pdfFull list of all products used: easycomposites.co.uk/learning/resin-river-table-tutorialExotic Hardwoods in Staffordshire, UK: http://www.exotichardwoodsukltd.comIn this video tutorial, we have created a complete step-by-step guide demonstrating how to use the incredible GlassCast®50 epoxy resin to create a stunning resin river table. The guide is aimed at furniture makers, craftspeople, woodworkers, and keen DIY'ers and creatives.We cover the entire process from cutting and preparing the wood, setting up barriers to contain the resin, sealing the wood, pouring the resin through to finishing and polishing the table.We really hope you enjoy the project. Feel free to ask any questions below.
How to Make Prepreg Carbon Fibre Parts (XPREG® XC110) Easy Composites Ltd 2017-12-11 | Project list (links and prices) easycomposites.co.uk/learning/introduction-to-out-of-autoclave-prepreg-carbon-fibreComplete introduction to out-of-autoclave prepreg carbon fibre using the special XPREG® XC110 system. Explains what prepregs are, how they are stored, shipped and handled and what materials and equipment are needed to work with them.In this tutorial, we use the prepreg carbon fibre mould which we made in the preceding tutorial.
How to Make a Prepreg Carbon Fibre Mould (Using XPREG® Tooling Prepreg) Easy Composites Ltd 2017-11-10 | Full 'Shopping List' on our Project Page:easycomposites.co.uk/learning/how-to-make-prepreg-carbon-fibre-mouldsDirect links to the XPREG® Tooling Prepregs:easycomposites.co.uk/component-prepreg Advanced composites video tutorial demonstrating the process for making a highly accurate, temperature stable prepreg carbon fibre mould suitable for the production of preprep carbon fibre components. This tutorials continues from where we left off with the CNC produced epoxy pattern and demonstrates the correct technique for laminating, bagging and curing a prepreg carbon fibre composite mould tool.
Precision Patterns and Moulds from 3D CAD - CNC Machining Epoxy Tooling Board Easy Composites Ltd 2017-10-31 | Click this link for a full list of products used in the video:easycomposites.co.uk/learning/cnc-machining-epoxy-tooling-boardEasy Composites video tutorial demonstrating how a 3D CAD design can be machined on a CNC router to produce a highly accurate pattern or low volume mould. Includes information on hand finishing, sealing and glossing the pattern.
How to Lay a Penny Floor with GlassCast 3 Clear Epoxy Resin Easy Composites Ltd 2017-07-07 | Link to buy: easycomposites.co.uk/glasscast-clear-epoxy-surface-coating-resinThis complete guide explains the process for creating an epoxy resin coated penny floor. After our GlassCast 3 product was used in Matt Giles' UK PENNY FLOOR video (which went viral with hundreds of millions of views) we've been inundated with requests for a video tutorial on how to prepare you floor and properly mix and pour the resin. This detailed tutorial explains the proper technique to ensure users get perfect results from this unique product.
Ultimate Carbon Fibre Skinning/Wrapping Tutorial - Sofies Rifle Stock Easy Composites Ltd 2016-10-03 | Using our XCR Carbon Fibre Skinning Starter Kit easycomposites.co.uk/carbon-fibre-skinning-starter-kit , learn how to skin (wrap) existing parts in a layer of genuine carbon fibre. To show how effective the process can be, even on a very complex shape, we reinforce British biathlete Sofie Hopkins' broken rifle stock by skinning it with a layer of carbon fibre. The result is much stronger and looks amazing.The XCR resin system is specially developed for carbon fibre skinning by Easy Composites and allows a stunning, glossy layer of carbon fibre to be applied to almost any parts including interior trim, vehicle panels, furniture, sports equipment and much more.
Make Precision Carbon Fibre Parts Using A Desktop CNC Router Easy Composites Ltd 2016-06-29 | Detailed video tutorial covering all the steps from CAD design to finished component. We use Autodesk Fusion 360, configure the CAM settings, generate the G-Code, setup the Stepcraft router and then start the machining process.The desktop router we used in this video (and use regularly) is the Stepcraft 840:stepcraft-systems.com/en/cnc-3d-systems/stepcraft-2-840The fantastic CAD/CAM software used in this tutorial is Autodesk's Fusion 360 which is currently available free of charge to many groups (including students and educators). Check out:http://www.autodesk.com/products/fusion-360/overview
Resin Infused Skateboard Using Carbon Fibre, Flax and Bio Resin Easy Composites Ltd 2016-03-25 | Step by step tutorial demonstrating how to work with environmentally sustainable (greener) composite materials like flax and epoxy bio resin. This longboard even uses a recycled core made from cut down shipping pallets! All materials and equipment available from the Easy Composites website easycomposites.co.uk
How to Make Carbon Fibre Sheet - 3 Alternative Methods Easy Composites Ltd 2016-01-13 | Detailed tutorial covering some basic theory and practical advice on how to make a carbon fibre(fiber) sheet using different manufacturing processes of hand layup, resin infusion and out-of-autoclave (dry) carbon fibre.Full product list and further information for this tutorial is available here: easycomposites.co.uk/learning/how-to-make-carbon-fibre-sheetThe oven we use to cure the prepreg carbon fibre is available here: easycomposites.co.uk/ov301-precision-curing-oven
How to Make Prepreg/Dry Carbon Fibre Parts (Carbon Fiber Airbox Pt. 3) Easy Composites Ltd 2014-06-30 | easycomposites.co.uk/prepreg-carbon-fibre-starter-kitAdvanced composites video tutorial explaining exactly how to make professional quality prepreg (dry) carbon fibre (fiber) parts without the need for autoclave curing. In the video we make a complex airbox part using the 3-part split-mould we made earlier in the video series.The curing oven we use is available from : easycomposites.co.uk/ov301-precision-curing-oven
Fibreglass/FRP Split-Mould Making Guide (Carbon Fibre Airbox Pt.2) Easy Composites Ltd 2014-05-06 | The ultimate guide on how to make a fibreglass/FRP/GRP split-mould/multi-part mould. Step-by-step instructions on how to create a 3-part mould for a complex airbox pattern. This is part two of a three-part project on how to make an ultra-light, carbon fibre airbox using state-of-the-art prepreg (dry) carbon fibre. Visit easycomposites.co.uk for more details or to buy the best in advanced composite materials.
Composite (Fibreglass) Pattern Making Tutorial (Carbon Fibre Airbox Pt.1) Easy Composites Ltd 2013-10-22 | Professional video tutorial from easycomposites.co.uk demonstrating a step-by-step process for producing a dimensionally accurate, well finished composite pattern by hand. If you want to make a fibreglass or carbon fibre part based on an original design idea then follow this process to produce your pattern so that you can produce your moulds and then finally your finished part.
How to Cut Carbon Fibre Sheet and Carbon Fiber Parts (Technique & Safety) Easy Composites Ltd 2013-06-27 | Very detailed guide to cutting and shaping carbon fibre sheet and carbon fibre parts (like a seat-post). In this guide we dispel some myths surrounding cutting carbon fibre (no it won't kill you) and demonstrate exactly what you can expect when cutting different types of sheet, tube and parts using a range of common workshop tools.
Composite Training Courses - Learn Expert Manufacturing Techniques for Carbon Fibre Easy Composites Ltd 2013-05-11 | easycomposites.co.uk/training-coursesAs well as our online tutorials, Easy Composites also offer in-house practical training courses for advanced composites. In this short promotional video we try to give you a flavour of our courses which cover topics like pattern and mould making, resin infusion, and out-of-autoclave prepreg carbon fibre. If you're interested in learning the expert techniques of advanced composites in a hand-on way then visit our website for more information, course dates and online booking.
How (and Why) to Vacuum Degas RTV Silicone Rubber and Casting Resins in a Degassing Chamber Easy Composites Ltd 2013-05-07 | Buy Online from easycomposites.co.uk/ds26-p-professional-vacuum-degassing-systemVideo tutorial demonstrating the benefits of degassing materials like RTV silicone rubber and casting resins (like Fast Cast polyurethane or water-clears) to improve your moulds and castings. We use our Complete Vacuum Degassing System and demonstrate how simple the process is and why we do it at various stages such as during silicone mould making, before pouring casting resins and also in-mould degassing. For full information see: easycomposites.co.uk/ds26-p-professional-vacuum-degassing-system
How to Repair a Damaged Composite Canoe or Kayak - Carbon/Kevlar Fibre Easy Composites Ltd 2012-06-24 | Step-by-step video tutorial showing how to repair light damage to a broken or damaged composite kayak, canoe or boat:easycomposites.co.uk/learning/composite-kayak-repair-tutorialUsing Kevlar flat braid, carbon/kevlar reinforcement fabric and epoxy resin we patch-up impact damage on a water polo kayak. All equipment and supplies available from Easy Composites Ltd.
How to Make a Carbon Fiber Car Bonnet/Hood - Part 3/3 : Trimming & Assembly Easy Composites Ltd 2012-04-22 | Incredible series of advanced composites video tutorials showing exactly how to make a professional carbon fibre (fiber) car bonnet/hood. In Part 3 of the series we trim the inner and outer carbon fibre skins using Perma-Grit tungsten carbide tools and finish them with sanding blocks and abrasive paper. We glue bonding fasteners in place for the hinge and latch mechanisms using ET500 epoxy adhesive before bonding the upper skin and the lower skin together using PT326 polyurethane adhesive to make the finished carbon fibre hood, ready to be fitted to a car.To see full details of this project, or purchasing any of the products used in the video please visit easycomposites.co.uk
How to Make a Carbon Fiber Car Bonnet/Hood - Part 2/3 : Resin Infusion Easy Composites Ltd 2012-04-22 | Project page and full shipping list at:easycomposites.co.uk/learning/how-to-resin-infuse-a-carbon-fibre-bonnetIncredible series of advanced composites video tutorials showing exactly how to make a professional carbon fibre (fiber) car bonnet/hood. In Part 2 of the series we use make the outer carbon fibre skin of the part using an epoxy compatible polyester gelcoat surface followed by 210g carbon fibre reinforcement with a Lantor Soric infusion grade core material and then another layer of 210g carbon fibre. The part is laminated with epoxy using the resin infusion method. The inner skin is made using resin infusion of a 210g and 650g layer of carbon fibre.Full details of this project including links to buy all products at:easycomposites.co.uk/learning/how-to-resin-infuse-a-carbon-fibre-bonnetResin Infusion Starter Kit available here:easycomposites.co.uk/resin-infusion-starter-kit
How to Make a Carbon Fiber Car Bonnet/Hood - Part 1/3 : Making the Mould Easy Composites Ltd 2012-04-21 | Project page and complete shipping list at:easycomposites.co.uk/learning/how-to-make-a-mould-for-a-carbon-fibre-bonnetIncredible series of advanced composites video tutorials showing exactly how to make a professional carbon fibre (fiber) car bonnet/hood. In Part 1 of the series we demonstrate the process of making moulds for the inner and outer skin by using the original steel part.Full details of this project including links to buy all products at:easycomposites.co.uk/learning/how-to-make-a-mould-for-a-carbon-fibre-bonnetStarter kit containing all of the mould making materials:easycomposites.co.uk/uni-mould-complete-mould-making-kit
