How DC motors and universal motors workMatthiasWandel2014-06-20 | Explaining how commutated DC and universal motors work http://woodgears.ca/motors/dc.htmlCheapest DRO and adding graphicsMatthiasWandel2024-10-08 | Using the cheapest linear sensor I could find, using them as a DRO, connected to a raspberry pi computer, which can graphically show me the locations I need to crank towards for precisely drilling holesKids workbench buildMatthiasWandel2024-09-28 | Building a workbench for the kids.
I started wanting to build something quick and rough, but then it turned out much nicer than I had planned on, almost too good for banging on.
The structure of this one is inspired by my kids craft table build: youtu.be/xT1mRvHZlQ8Big wooden screw and nut on the metal latheMatthiasWandel2024-09-12 | Using a router mounted on my metal lathe, and working out a gear combination to make a big wooden screw with an 8 mm thread pitch.
My lathe thread gear calculator: github.com/Matthias-Wandel/lathe-thread-gearsMetal lathe ways guard / chip catcherMatthiasWandel2024-09-10 | Making a tray to go to the left of the slide on my lathe to catch chips and shavings, so they don't end up on the ways or the lead screw.
This involved a bit of sheet metal work, using a vise instead of a metal brake to make the bends.Inefficient dresser vs. a homemade oneMatthiasWandel2024-09-04 | Making a dresser is a lot of work. But if you buy a nice one instead, you spend a lot of money and get something that might only be able to store half as much for the same size dresser.
The other dresser on my website: woodgears.ca/dresser/7-drawer.htmlAmogla camp: doing half-assed repairs on purposeMatthiasWandel2024-08-22 | An update on Amogla camp, and various patch jobs, as there is too little time to do a proper repair for most of these.
More about the camp on my website: http://woodgears.ca/amoglaEnd-to-end V-joint strength testMatthiasWandel2024-08-04 | Experimenting with end to end wood joinery to make boards longer.
I tried a 15 degree V-joint. Though not nearly as strong as solid material without a joint, it does much better than a finger joint I can make. Tapered finger joints would probably do better but I don’t have the tooltip g to make these.Building a bookcase with RachelMatthiasWandel2024-07-27 | Rachel wanted to build a bookcase, so we built one together. Nice to have help. Filming with help doesn't quite go as planned as filming alone.
The design of this one is very similar to one I built two years earlier: youtu.be/88XLFQYnIikDont buy this finger joint router bitMatthiasWandel2024-07-18 | Attempting to make end to end finger joint with a finger joint router bit.
But the design of these layered bits is inherently flawed. It also doesn't help that I bought the cheapest one.How strong is finger jointed lumberMatthiasWandel2024-07-02 | I always wondered how strong various finger jointed lumber is that you can buy, so took a few samples and broke them on my joint strength tester to find out.Coffee can handbellMatthiasWandel2024-06-30 | I liked the sound of this coffee can when struck. And the kids were looking for a noismaker for a parade. So a quickie project.Splintered chair leg repairMatthiasWandel2024-06-21 | Fixing a trash picked Ikea chair. Its an Ikea FANBYN chair frame. There are different plastic shells to go on top of it. The chair was relatively new but the legs splintered because it was assembled all wrong.Better pulleys and belt tensioner for the homemade mill/drillMatthiasWandel2024-06-12 | Making some stepped pulleys for the drill speeds I use the most, an improved belt tensioner, and making height adjustments more convenientWooden kids wading pool buildMatthiasWandel2024-06-06 | After several inflatable wading pools got shredded by animals in the night, I built one out of wood. This was a very quick and simple project for its size.Milling the dowel jig I always wantedMatthiasWandel2024-05-28 | Milling a metal block in to a dowel jig for 3/8-inch dowels. Essentially a 3/8-inch drill guide with four holes, to be screwed to a block of wood which is then clamped to the workpiece. This will simplify some of the dowel joinery I often make.
This is my first project using my homemade milling machine contraption. Far from perfect, but much better than trying to do this with a drill press.Stomp catapultMatthiasWandel2024-05-22 | A catapult without springs or weights, powered by kids stomping on it. Have been able to shoot small potatoes over 45 meters or 150 feet with it. Much further than a comparable size trebuchet ever would!
Safe? Well, without springs or weights to power it, it can never go off by accident. But any contraption that throws something has some inherent risk to it.Crushing tiny sawhorsesMatthiasWandel2024-05-19 | Testing some scale model sawhorses for strength using my strength testing machine.
My sawhorses woodgears.ca/sawhorse Video: youtube.com/watch?v=DtizUSUgUG4Milling metal with the wooden milling machineMatthiasWandel2024-05-14 | Finally got a collet holder and collets to try milling some steel with my wooden milling machine contraptionDrilling / milling machine buildMatthiasWandel2024-04-30 | Building something between a drill press and milling machine, using lots of Chinese parts of various quality bought online.
BigPrint program woodgears.ca/bigprintStanding desk footprint reductionMatthiasWandel2024-04-24 | Taking a Flexispot E2 standing desk and modifying it to be less wide and less deep to fit a small desk top in a tight space.
Sponsored by FlexiSpot
FlexiSpot C7 Premium Ergonomic Chair Use code ‘C730’ for $30 off on $400+ purchase on C7 Chair USA: bit.ly/3R1cZky Canada: bit.ly/3tkFodxCut *any* thread pitch on a metal latheMatthiasWandel2024-03-15 | The threading table for my Vevor metal lathe was very inaccurate, so I set about to come up with a much more accurate thread cutting table. With five gears that can be swapped out, It's possible to approximate any arbitrary thread pitch with surprising accuracy. I also tried making some wooden gears to explore the possibility of just making custom gears for it.
My gear program: woodgears.ca/gear Vevor mini lathe: https://s.vevor.com/bfQKTCMaking a lens sphere curvature gaugeMatthiasWandel2024-03-07 | Wanting to measure the index of refraction of a lens, I made a curvature gauge. Making this required drilling some holes very precisely, and an X-Y table was very handy for this task.Making shelves for my deskMatthiasWandel2024-02-28 | Making some shelves for over my desk, attached to my desk, to get some of the clutter off the desk.
Lots more shelf build projects on my website: woodgears.ca/shelvesYouTube channel got hacked: how, timeline, and recovery.MatthiasWandel2024-01-31 | How I accidentally compromised my computer as a result of a social engineering attach, resulting in a session hijack attack on my main YouTube channel, timing of it, analysis, and recovery.
My initial very short video about the hack: youtu.be/Bzys4SSNqhUBlueberry boxes storage rackMatthiasWandel2024-01-26 | We have a lot of these identical cardboard boxes from buying blueberries over the years. They are very handy for storing stuff in, so I made a rack to hold 24 of those.
More storage solutions: http://woodgears.ca/storageA different way to attach table legsMatthiasWandel2024-01-21 | Building a table for the kids to do their crafts on, and a different way of attaching the table legs, without an "apron" around it. Simpler and leaves more room under the table, but makes it less stiff. But the hardwood trim helps to stiffen up the table top.
More table builds: http://woodgears.ca/tableWhy all the hate for Vevor?MatthiasWandel2024-01-16 | Reflecting on my experience with Vevor, and how they are quite ok with honest reviews pointing out some of their flaws, and how that, surprisingly, may be a good marketing strategy. So far have two Vevor products. The lathe -- which after some tweaking, I'm happy with, and the milling table, which I bought. The lead screws on it are crap, but I'm actually thinking about buying a second one.Vevor milling table cant get no precision!MatthiasWandel2024-01-09 | Trying to get the wobble out of the lead screw advance on my Vevor milling table.
This milling table doesn't cost a lot, but if you buy one, you are buying a project giving it the care and attention to detail that is lacking in the design and manufacture of this product.
Having seen this video, Vevor emailed me: "I noticed that you created a vevor milling table, can you feature these product links?" US milling table https://s.vevor.com/bfQPkv CA milling table https://s.vevor.com/bfQPkJ
I bought the table myself, but I did get the mini lathe in a previous video for free, and they were ok with that video as well, even though I was quite critical of parts of it.Lathe tool drawer for my mini latheMatthiasWandel2024-01-03 | Adding a drawer to the stand for my mini lathe so I can put it away easily together with the tools. I have already accumulated a few extra bits for the lathe, but hopefully I will be able to keep the accessories to a quantity that fits in the drawer.How far will the chuck key fly?MatthiasWandel2023-12-23 | An experiment that had to be done -- how far will a chuck key fly if left in the metal lathe chuck.
Leaving the chuck key makes for more viewer enagement: youtu.be/goD9NTTflpII finally got a metal latheMatthiasWandel2023-12-19 | I finally got myself a metal lathe, making some parts for my strength testing machine with it, and going over issues with it.
Metal lathe in this video: https://s.vevor.com/bfQKTC Discount Code VVSALE5 (5% off)Bamboo skewers stronger than pocket holes? Dowels vs. screws.MatthiasWandel2023-11-28 | Testing right angle joints using screws into the end grain, pocket holes, and different size of dowels.How much weight can a standing desk lift? (FlexiSpot E8)MatthiasWandel2023-11-22 | Testing how much weight a FlexiSpot E8 standing desk can lift. Surprisingly much, it turns out, and I used it as a gantry crane too! Not a recommended use of standing desk frames.
FlexiSpot Amazon Black Friday Deals, up to 70% off
For Black Friday and Cyber Monday (Nov 24 and 27), FlexiSpot will randomly select some customer orders and give full refunds (free product)
#blackfriday #amazon #standingdesk #flexispotSimple camera or phone aiming platform (replaces tripod)MatthiasWandel2023-11-03 | A very simple platform that allows for easy aiming of a camera or phone, based on the idea of a ball and socket joint.
If you want plans, see the dimensions for it near the end of the video.How well do screws hold in wood?MatthiasWandel2023-10-28 | Modifying my strength testing machine for pull (tensile) tests. Then using the machine to test how well wood screws hold in wood against pull out. Also testing head pull through force and effect of pilot hole size on how well the screw holds.Wooden project box for electronicsMatthiasWandel2023-10-13 | Building a wooden enclosure for a simple micro controller project. The project just changes the color of the built in light as a subtle reminder of time for counseling sessions for my brother in law. This is inspired by timeqube.com (no affiliation).
Testing force applied with a jig and a load cell, friction limits of the cams, and practicality of edge clamps for some applications.Six standing desk drawersMatthiasWandel2023-09-26 | Standing desks present a problem for adding drawers. The mechanism limits how deep the drawers can be. I came up with a drawer with a second set of slides further down so that the drawer can be pulled out most of the way, enabling maximum utility for the depth available.
------------------------------------------------------------- STANDING DESK AFFILIATE LINKS E7Pro standing desk (the one in my workshop) bit.ly/MatthiasUS bit.ly/MatthiasCAN
More economic standing desks (desks or frame only) for smaller desks: bit.ly/matthias_fs
26" bandsaw woodgears.ca/big_bandsaw/26in.htmlAnnouncing live stream with Marius HornbergerMatthiasWandel2023-09-17 | Marius's live stream youtube.com/watch?v=T_mj94wz2F8Testing joinery for edge clamps: collab with Marius HornbergerMatthiasWandel2023-09-09 | Marius Hornberger wanted to know what type of joinery was best for his edge clamps, so he sent some samples for me to test on my joint strength tester. But it wasn't as straightforward as we had anticipated.
Marius's video: youtu.be/OhwSUWqCCsoBessey edge clamp vs. F-clamp and wedge hackMatthiasWandel2023-08-23 | I bought one of those expensive Bessey edge clamps. A very solidly built clamp, but just as awkward to use as my f-clamp and wedge type hack. But in a pull off test in my strength testing machine, it held on impressively well.How standing desk legs actually workMatthiasWandel2023-07-18 | Investigating how separately motorized standing desk legs stay in sync even with very uneven loads, then dissecting a 3-segment standing desk leg to figure out how it actually works.
Buy the whole desk: amzn.to/3MeADJGPin boards together with bamboo skewers / standing deskMatthiasWandel2023-05-30 | Joining pieces of wood that aren't quite straight, using bamboo skewers to reinforce and force alignment. This to build the top for a standing desk frame. Ordering the frame without the top is usually about $70 USD less.
Standing desk frame (affiliate link USA only) bit.ly/3zv7ceQ
You can also go to flexispot.com if the affiliate links show out of stock.Fixing broken pedestal table legsMatthiasWandel2023-05-12 | Fixing broken legs on a pedestal table. This style of table is kind of a faulty design and often breaks, where the legs meet the column, and the curved legs themselves often split apart along the wood grainTrash picked dresser fix and new drawerMatthiasWandel2023-05-05 | Fixing a dresser I picked up off the curb because it was made of solid wood, not particle board. The drawers had mostly come apart, and it was missing one. I also disassembled the carcas so I could glue the joinery, instead of relying just on knock-down fasteners. So much less work to fix this than to make a new one.Architect lamp pedestal baseMatthiasWandel2023-04-17 | Using a swing-arm style architect lamp for a nightstand. The lamp needed to be raised up a bit more, so instead of using the flimsy base it comes with, I made a pedestal base that mounts on the nightstand to bring it to a good height.Standing desk using a motorized frameMatthiasWandel2023-03-29 | I bought an inexpensive motorized standing desk frame and built a standing desk from it. The video wasn't sponsored, but having built the desk, I was positively impressed with the solidity of the Flexispot standing desk frame, especially considering the price.
I imagine the two-part telescoping legs, as opposed to 3-part telescoping have much to do with it, and with some adjustments I was able to make it go low enough for my needs, yet still go too high for even my tallest friend.
So here is an affiliate link for the standing desk frame I used: bit.ly/3zv7ceQ
More standing desks from Flexispot: USA: amzn.to/3zfBHoR Canada: amzn.to/3lNGvyLKeyboard IN the drawer, not a keyboard drawerMatthiasWandel2023-03-11 | Making some drawers for a small desk. I figured having keyboard in one of the drawers would be very useful, but I wanted the drawer to also be usable as a drawer, so its a drawer with a keyboard in it.Hose cuff twisting on machineMatthiasWandel2023-03-03 | A contraption Mac Sheldon asked me to come up with to help assemble dust collector hoses for pahtorouters. With thousands of hoses to do, simplifying one step is worth the trouble.
This is for the metal pantorouters that Mac Sheldon sells at: pantorouter.comWooden kids sword, quickie projectMatthiasWandel2023-02-27 | Made 3 of these before with the kids in the shop. These don't take long to make, so I thought I'd make another one to show how it goes together.